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May 25th, 2023

Sort Brass By Neck Thickness with Case Neck Sorting Tool

Sinclair Case Neck Sorting tool reloading benchrest neck-turning

Case Neck thickness sorting gauge Sinclair accurateshooter.comHe who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair Case Neck Sorting Tool lets you quickly sort brass by neck-wall thickness. For those who shoot “no-turn” brass, this can improve neck-tension consistency. Large variances in neck-wall thickness can cause inconsistent neck “grip” on the bullet. Generally, we’ve found that more consistent neck tension will lower ES and (usually) improve accuracy. We know some guys who shoot no-turn 6mmBR brass in competition with considerable success — but their secret is pre-sorting their brass by neck-wall thickness. Cases that are out-of-spec are set aside for sighters (or are later skim-turned).

Watch Case Neck Sorting Tool Operation in Video

How the Case Neck Sorting Tool Works
Here’s how the Sinclair tool works. Cases are rotated under an indicator tip while they are supported on a case-neck pilot and a support pin through the flash hole. The unit has a nice, wide base and low profile so it is stable in use. The tool works for .22 through .45 caliber cases and can be used on .17- and .20-caliber cases with the optional carbide alignment rod. The MIC-4 pin fits both .060 (PPC size) and .080 (standard size) flash holes. Sinclair’s Case Neck Sorting Tool can be ordered with or without a dial indicator. The basic unit without dial indicator (item item 749006612) is priced at $59.99. You can also buy the tool complete with dial indicator (item 749007129) for $89.99. IMPORTANT: This sorting tool requires caliber-specific Case Neck Pilots which must be ordered separately.

Editor’s Comment: The purpose of this Sinclair tool is rapid, high-quantity sorting of cartridge brass to ascertain significant case-neck-wall thickness variations. Consider this a rapid culling/sorting tool. If you are turning your necks, you will still need a quality ball micrometer tool to measure neck-wall thickness (to .0005) before and after neck-turning operations.

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July 22nd, 2022

Clean Brass Effectively with Ultrasonic Cleaning Machines

Ultrasonic Cleaning RCBS Ultrasound .308 Winchester 7.62x51 brass casings

Tumblers and walnut/corncob media are old school. These days many shooters prefer processing brass rapidly with an ultrasonic cleaning machine. When used with the proper solution, a good ultrasonic cleaning machine can quickly remove remove dust, carbon, oil, and powder residue from your cartridge brass. The ultrasonic process will clean the inside of the cases, and even the primer pockets. Tumbling works well too, but for really dirty brass, ultrasonic cleaning may be a wise choice.

READ FULL UltimateReloader.com Article on Ultrasonic Case Cleaning »

Our friend Gavin Gear has evaluated an RCBS Ultrasonic cleaning machine using RCBS Ultrasonic Case Cleaning Solution (RCBS #87058). To provide a real challenge, Gavin used some very dull and greasy milsurp brass: “I bought a huge lot of military once-fired 7.52x51mm brass (fired in a machine gun) that I’ve been slowly prepping for my DPMS LR-308B AR-10 style rifle. Some of this brass was fully prepped (sized/de-primed, trimmed, case mouths chamfered, primer pockets reamed) but it was gunked up with lube and looking dingy.”

UltimateReloader.com Case Cleaning Video (7.5 minutes):

Gavin describes the cleaning exercise step-by-step on UltimateReloader.com. Read Gavin’s Cartridge Cleaning Article to learn how he mixed the solution, activated the heater, and cycled the machine for 30 minutes. As you can see in the video above, the results were impressive. If you have never cleaned brass with ultrasound before, you should definitely watch Gavin’s 7.5-minute video — it provides many useful tips and shows the cleaning operation in progress from start to finish.

Ultra Dry Necks After Ultrasonic Cleaning — Some Suggestions
The Ultrasonic cleaning process gets cartridge brass so “squeaky clean” that increased force may be required to seat your bullets, or they may “grab” as they go in the necks. To reduce bullet-seating effort, you may benefit from adding a little dry case lube inside the case-neck before loading (use a nylon brush). Another trick is adding a teaspoon of Ballistol lube to the cleaning solution. That provides a trace lubricant inside the necks, but does not interfere with powder ignition in any way.


The latest Gen2 RCBS ultrasonic cleaning machine has a large 6.3-quart capacity. That’s nearly 100% larger than the first generation machine in Gavin’s video. The Gen2 machine, $406.99 on Amazon, features a second ceramic heater and transducer to better clean brass cases and firearm parts. The LED is easily programmable, and the timer can be set for up to 30 minutes of cleaning. The original 3.2 quart-capacity RCBS ultrasonic machine, as shown in Gavin’s video, is still available for $180.72 at Midsouth Shooters.

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May 15th, 2022

Sunday Gunday: 20 PPC Pistol — Great for Varmint Adventures

varmint 20 ppc rampro pistol John Seibel
varmint 20 ppc rampro pistol John Seibel

This week’s featured firearm belongs to John “SnakeEye” Seibel, founder of the VarmintsForFun website. In recent years, John has become a “true believer” in the little 20-Caliber cartridges. He says this light-recoiling 20 PPC, Rampro-actioned pistol is perfect for a quick shot on a critter, taken from the front seat of his truck. John tells us: “A long-range pistol is an ideal truck gun in my opinion. It stows in a small area and doesn’t take up the room a rifle does. Just keep ear protection near by at all times! I’ve taken varmints as far as 400+ yards with this 20 PPC pistol, so why would you need a rifle?”

Perspectives on Pistols for the Varmint Hunter

by John Seibel
I decided to try my hand at shooting varmints with a pistol one day when I grew tired of wrestling a rifle around in the truck for a quick shot. Many times when traveling around on the farm you’ll spy a groundhog or fox that usually isn’t more than 200 yards away. A single-shot pistol like the Thompson Contender could fit the bill. With its compact length, around 20 inches, a long-barrel pistol can lay on the truck’s passenger seat for easy access. I usually keep my two leather brick-style sandbags laying beside the console and seat. I have a box made from hard rubber that I lay across the top of the door. I then lay the two bags on top. This makes a nice platform to rest the pistol’s forearm. I like to use a forearm that is at least two inches wide. That lets the gun lay steady—almost like you are shooting from a bench rest. For the shooting hand, I prefer a pistol grip with finger grooves and a slight overhang or flare for the web of your hand.

As for optics, I tried long-eye-relief pistol scopes but they lacked the magnification you need for long-range target shooting or varminting. Those pistol scopes have really long eye-relief because they are designed to work with the pistol held at arm’s length. When shooting at the bench or from a truck that’s not what you want. By the time you find the target and get your eye in the exact location, the varmint has moved on or died of old age! After much fiddling around with pistol-type scopes, I finally decided to use rifle scopes on my long-range pistols. The minimum I use is a 4.5-14×40. Eye relief on a Leupold 4.5-14x40mm is about 3.5 inches at 4.5 power. Field of view is better with rifle scopes too and it’s easier to acquire your target. For this type of shooting a light-recoiling caliber is essential or you will have scope-eye bad! I currently have three long-range pistols and use them to shoot 17M4, 20 PPC, 22 BR, and .223 Rem. The featured gun may be the most accurate of my pistols, and your editor thinks it’s the most handsome of the three.

varmint 20 ppc rampro pistol John Seibel

The Rampro Pistol Project — Working with John Illum
A couple of years ago I called John Illum of Rampro about building the ultimate long-range pistol. It just so happens that John was a big time long-range pistol shooter. I told him that I wanted a gun that didn’t recoil badly and wouldn’t torque when fired. As I am a quadriplegic, with no grip in my hands, the gun had to handle well under recoil so I didn’t drop it. Recoil had to be straight back–no twisting.

Well Illum listened to me and came up with a gun that performs just the way I wanted. Illum suggested a rear grip stock of his own design. It has a 2.25″ wide forearm and a rear grip with a slight palm swell that fits your hand perfectly. Another nice feature is the finger grips. It has an extended overhang or “beavertail” that fits comfortably in the web of your hand. Of course it had to be walnut! I chose Rampro’s STP small action with a PPC bolt. His bolt uses a Sako-type extractor. The action is a single-shot. Being right-handed, I chose a right bolt, left port configuration. This works really well in a pistol. You can load with your left hand and see the round laying in the action–that’s what you want in a pistol without a safety.

Gun Specifications
John Illum’s Rampro actions are chrome-moly steel. Commonly you’d see them blued, but I had him put a brushed nickel finish on the action and rings. From a few feet away it looks like stainless. The trigger is Illum’s own design set at 8 ounces, and there’s no creep that I can detect. The action has Remington barrel threads and will accept Remington type triggers. One neat thing is that the action was milled with an integral recoil lug (much like the current Surgeon Action). And the bolt is milled all in one piece–no soldered-on handles. My only gripe with this bolt handle is that it could be a tad longer, but it still is manageable for a single-shot. You’ll also note how slick and streamlined the scope rings are. Illum made those as well. His rings mount to the action via two screws from the inside of the ring, a very elegant set-up for sure. (I currently have a 6.5-20x40mm Nikon scope on this gun. If I had to do this project over again the only thing I would change would be installing a 30mm scope because I like ‘em!).

The barrel is a PacNor Super-Match heavy taper with flutes milled by John Illum, who did all the gunsmithing on this pistol. Twist rate is 1 in 12 inches, with an 11° crown, polished to a mirror finish. The barrel was bead-blasted on the exterior to cut glare. I had Illum cut a 20 PPC minimum-spec chamber, with a .237″ neck. That way I don’t have to turn necks on the Lapua Brass (220 Russian necked down to .204). This is a varmint gun–there’s no need for turned necks. [Editor’s Note: Rampro is no longer in business. However, John tells us “I haven’t had any problems with the action so far. If I did, most competent gunsmiths could fix them easily.”]

Handgun Handling Tips
If you want to shoot a long-range pistol but have never have shot this kind of gun before, try to find a mentor — someone with a gun like this who can school you a bit in the correct technique. The first thing you notice is that you have no comb or cheek piece to help align your head and neck. And getting used to the optics takes some practice. Most people fit a pistol-type (long eye-relief) scope, but these can be awkward to use, and somewhat frustrating at first — the field of view is very restricted. Move your head very slightly and you can lose the sight picture completely. You can solve that problem by using a standard rifle scope, but that will put your head very close to the eye-piece — just three to four inches. With that arrangement, if you don’t hold the gun correctly … POW instant scope-eye!

Now once you get the hang of shooting a long-range pistol you will find it can be just as accurate as a rifle. But there is a trick to shooting them. Shooting a long-range pistol is a whole new world — you need to hold it just right. If you don’t let the gun roll back a little (i.e. if you grip too hard) you will get vertical stringing. I hold my hand against the back of the grip to guide the gun but let it almost free recoil. Looking at how compact the pistol is, you might think “Hey, this would make an ideal ‘walking-around’ varminter.” Well, that’s not really the case. For real precision shooting a solid benchrest type set-up is a must. You can attach a bipod to a long-range pistol, but you would need a flat surface. A fence-post top would work pretty well without a bipod if you carry a small light bag. Overall though, this type of pistol works best as a sandbag gun. For a walking-around gun, you’d be happier with a rifle I think.

Load Development and Accuracy
When I built this gun, Hornady had just released the 32gr V-Max (see footnote), a good match for my barrel’s 1:12″ twist. I choose the 20 PPC because of the very good Lapua brass (220 Russian parent case). I figured teaming Lapua brass with the little .204 bullet would offer excellent accuracy combined with very low recoil. My expectations were fulfilled. The brass proved to be excellent and the PacNor loved the little V-Max pills.

I tried quite a few different loads and most powders that I tried worked very well. These included: H322, Benchmark, AA 2460, and Reloader 7. Amazingly, with just 14″ of barrel, all of these powders delivered impressive velocities–ranging from 3914 to 4074 fps. I settled on 48 Harrell’s clicks of Accurate Arms (AA) 2460, which drives the 32gr V-Maxs to 3995 fps.

With AA 2460 the gun will shoot in the low 3s at 100 yards consistently — as long as I steer the gun right, which takes some practice. I think groups in the low 0.3″ range is excellent for a non-benchrest factory bullet. Despite having no buttstock to grab, recoil on my 20 PPC pistol is very minimal — it just rocks back into your hand. The main problem is to keep the scope from smacking you, since I used a rifle scope with short eye-relief. Muzzle flash and noise are tolerable but DO NOT shoot one of these without good ear protection. Your ears are very close to the muzzle.

I also have a 20 PPC rifle built on a BAT action with a Richard’s #008 laminated stock cut down in size. That gun’s 1:9″-twist Lilja barrel lets me shoot the Berger 50gr LTB bullets. In the wind, these perform quite a bit better than the 32s. My two favorite loads for the 50 grainers are: a) 26.0gr VV N135, CCI 450 primers, 3615 fps; and b) 27.3gr Hodgdon Varget, CCI 450s, 3595 fps. The BAT 20 PPC also shoots really well with the 40gr V-Max, pushed by N135 and Fed 205M primers.

Pistol Action Legal Issues
One important thing to remember if you build a pistol is to make sure the receiver came from the factory as a pistol and was titled as a pistol. Rifle actions are illegal to use as a pistol. Yes, that’s a nonsensical law, but it’s still on the books. You can use factory pistol actions such as the XP 100.

If you want a new custom action such as a BAT (my favorite), you can order it as a pistol action and when you get it, register it as a pistol. Note, in some states there may be additional fees, waiting periods, or restrictions for pistol actions (as opposed to rifle actions). Check your local laws before ordering the action.

Future Trends in Varmint Hunting — Plenty of Twenties

I think these sub-caliber rounds, both 20s and the 17s, are the future of recreational varminting, at least out to medium distances. The Twenties offer low recoil, excellent accuracy, and components keep getting better and better. The bullet-makers are finally making high-quality bullets in appropriate weights. Compared to something like a 22-250, I’ve noticed that my 20 PPC rifle has a lot less noise, a plus when you want to be quiet around other people and varmints.

The flat trajectory is another big advantage in the field. With the 20 PPC, zeroed at 100 yards, I can pretty much hold dead center and get hits out to 300 yards or so without touching the scope to add elevation. [Editor: The same is true with the 20 Practical cartridge, basically a .223 Rem necked down to .20 Caliber. It has proven very accurate and easy to tune.]

The 20-Caliber cartridges we have now, in particular the 20 PPC and 20 BR, are very well-refined. You don’t have to do a lot of tuning or tinkering to have a very accurate, effective varmint-slayer. In fact, if I could dream up a signature “20 VFF” (Varmints For Fun) cartridge it would basically be the 20 PPC. In truth, nearly any of the popular 17- or 20-Caliber cartridges will perform well if you start with top-quality brass. The sub-calibers have less recoil and burn less powder, and there are very good components for most varmint and target-shooting applications. To me it seems that these small calibers work so well because of good components, low recoil, and efficient cartridge designs (particularly in the VarTarg and PPC cases).

varmint 20 ppc rampro pistol John Seibel

WARNING: For your own safety, ALWAYS reduce all starting charges by 10% and work up carefully! Ambient temperature changes, powder lot variations, and differences in barrel friction can result in significantly increased pressures.

20 PPC LOAD MAP
Bullet GR Maker Powder Charge Primer Case Velocity
fps
Barrel
Twist
Comments
32 Hornady
V-Max
H322 27.6 Rem 7½ Lapua 4000 Lilja 1:12 WarrenB Form Load
32 Hornady
V-Max
AA 2460 29.5 Rem 7½ Lapua 3995 PacNor 1:12 SnakeEye
Pistol Load
32 Hornady
V-Max
H4198 25.1 CCI BR4 Lapua 4222 PacNor 1:12 A. Boyechko Load
39 Sierra
BlitzKing
H322 26.0 Rem 7½ Lapua 3700 Lilja 1:12 WarrenB Load
39 Sierra
BlitzKing
VV N540 28.8 CCI BR4 SAKO 4064 PacNor 1:12 D.Moore, Low 2s
40 Hornady
V-Max
VV N135 27.8 Fed 205m Lapua 3950 Lilja 1:9 SnakeEye Load
50 Berger
LTB
VV N135 26.0 CCI 450 Lapua 3615 Lilja 1:9 SnakeEye Load
50 Berger
LTB
Varget 27.3 CCI 450 Lapua 3595 Lilja 1:9 SnakeEye Load

Footnote: When first manufactured, the small Hornady 20-Caliber V-Max bullet was actually 33 grains, not 32 grains as sold currently. I still have some of the 33-grainers. I’ve observed no functional difference between the 33s and the current 32-grainers.

Permalink - Articles, Bullets, Brass, Ammo, Hunting/Varminting, Tech Tip 1 Comment »
February 24th, 2022

How Cartridge Brass (and Bullets) Are Made — Great Norma Video

Norma factory ammo production video

Guys — honestly, if you do anything today on this site, watch this video. You won’t be disappointed. Guaranteed. This is a very informative (and surprisingly entertaining) video. Every serious hand-loader should watch this video to see how cartridge cases are made. Your Editor has watched the video 5 times now and I still find it fascinating. The camera work and editing are excellent — there are many close-ups revealing key processes such as annealing and head-stamping.

VERY Informative Video Show Cartridge Brass and Ammunition Production:

Norma has released a fascinating video showing how bullet, brass, and ammunition are produced at the Norma Precision AB factory which first opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed (at multiple points along the case length) to check metal grain structure and hardness. Before packing, each case is visually inspected by a human being (3:27″ time-mark).

The video also shows how bullets are made from jackets and lead cores. Finally, you can watch the loading machines that fill cases with powder, seat the bullets, and then transport the loaded rounds to the packing system. In his enthusiasm, the reporter/narrator does sometimes confuse the term “bullets” and “rounds” (5:00″), but you can figure out what he means. We definitely recommend watching this video. It’s fascinating to see 110-year-old sorting devices on the assembly line right next to state-of-the art, digitally-controlled production machinery.

Video tip by EdLongrange. We welcome reader submissions.
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August 3rd, 2021

Tool Time: Sort Cases By Neck-Thickness with Sinclair Tool

Sinclair Case Neck Sorting tool reloading benchrest neck-turning

Case Neck thickness sorting gauge Sinclair accurateshooter.comHe who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair Case Neck Sorting Tool lets you quickly sort brass by neck-wall thickness. For those who shoot “no-turn” brass, this can improve neck-tension consistency. Large variances in neck-wall thickness can cause inconsistent neck “grip” on the bullet. Generally, we’ve found that more consistent neck tension will lower ES and (usually) improve accuracy. We know some guys who shoot no-turn 6mmBR brass in competition with considerable success — but their secret is pre-sorting their brass by neck-wall thickness. Cases that are out-of-spec are set aside for sighters (or are later skim-turned).

Watch Case Neck Sorting Tool Operation in Video

How the Case Neck Sorting Tool Works
Here’s how the Sinclair tool works. Cases are rotated under an indicator tip while they are supported on a case-neck pilot and a support pin through the flash hole. The unit has a nice, wide base and low profile so it is stable in use. The tool works for .22 through .45 caliber cases and can be used on .17- and .20-caliber cases with the optional carbide alignment rod. The MIC-4 pin fits both .060 (PPC size) and .080 (standard size) flash holes. Sinclair’s Case Neck Sorting Tool can be ordered with or without a dial indicator. The basic unit without dial indicator (item 749-006-612WB) is priced at $59.99. You can also buy the tool complete with dial indicator (item 749-007-129WB) for $89.99. IMPORTANT: This sorting tool requires caliber-specific Case Neck Pilots which must be ordered separately.

Editor’s Comment: The purpose of this Sinclair tool is rapid, high-quantity sorting of cartridge brass to ascertain significant case-neck-wall thickness variations. Consider this a rapid culling/sorting tool. If you are turning your necks, you will still need a quality ball micrometer tool to measure neck-wall thickness (to .0005) before and after neck-turning operations.

Permalink Bullets, Brass, Ammo, Gear Review, Reloading No Comments »
July 13th, 2021

Get Brass Ultra-Clean with Ultrasonic Machines

Ultrasonic Cleaning RCBS Ultrasound .308 Winchester 7.62x51 brass casings

Tumblers and walnut/corncob media are old school. These days many shooters prefer processing brass rapidly with an ultrasonic cleaning machine. When used with the proper solution, a good ultrasonic cleaning machine can quickly remove remove dust, carbon, oil, and powder residue from your cartridge brass. The ultrasonic process will clean the inside of the cases, and even the primer pockets. Tumbling works well too, but for really dirty brass, ultrasonic cleaning may be a wise choice.

READ FULL UltimateReloader.com Article on Ultrasonic Case Cleaning »

Our friend Gavin Gear recently put an RCBS Ultrasonic cleaning machine through its paces using RCBS Ultrasonic Case Cleaning Solution (RCBS #87058). To provide a real challenge, Gavin used some very dull and greasy milsurp brass: “I bought a huge lot of military once-fired 7.52x51mm brass (fired in a machine gun) that I’ve been slowly prepping for my DPMS LR-308B AR-10 style rifle. Some of this brass was fully prepped (sized/de-primed, trimmed, case mouths chamfered, primer pockets reamed) but it was gunked up with lube and looking dingy.”

UltimateReloader.com Case Cleaning Video (7.5 minutes):

Gavin describes the cleaning exercise step-by-step on UltimateReloader.com. Read Gavin’s Cartridge Cleaning Article to learn how he mixed the solution, activated the heater, and cycled the machine for 30 minutes. As you can see in the video above, the results were impressive. If you have never cleaned brass with ultrasound before, you should definitely watch Gavin’s 7.5-minute video — it provides many useful tips and shows the cleaning operation in progress from start to finish.

Ultra Dry Necks After Ultrasonic Cleaning — Some Suggestions
The Ultrasonic cleaning process gets cartridge brass so “squeaky clean” that increased force may be required to seat your bullets, or they may “grab” as they go in the necks. To reduce bullet-seating effort, you may benefit from adding a little dry case lube inside the case-neck before loading (use a nylon brush). Another trick is adding a teaspoon of Ballistol lube to the cleaning solution. That provides a trace lubricant inside the necks, but does not interfere with powder ignition in any way.


The latest Gen2 RCBS ultrasonic cleaning machine has a large 6.3-quart capacity. That’s nearly 100% larger than the first generation machine in Gavin’s video. The Gen2 machine, $385.49 on Amazon, features a second ceramic heater and transducer to better clean brass cases and firearm parts. The LED is easily programmable, and the timer can be set for up to 30 minutes of cleaning. The original 3.2 quart-capacity RCBS ultrasonic machine, as shown in Gavin’s video, is still available for $180.72 at Midsouth Shooters.

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March 23rd, 2021

Incipient Case-Head Separation — How to Detect the Problem

cartridge case separation

We are re-publishing this article at the request of Forum members who found the information very valuable. If you haven’t read this Safety Tip before, take a moment to learn how you can inspect your fired brass to determine if there may be a potential for case separation. A case separation can be dangerous, potentially causing serious injury.

cartridge case separationOn the respected Riflemans’ Journal blog there was an excellent article about Cartridge Case-Head Separation. In this important article, Journal Editor GS Arizona examined the causes of this serious problem and explained the ways you can inspect your brass to minimize the risk of a case-head separation. As cases get fired multiple times and then resized during reloading, the cases can stretch. Typically, there is a point in the lower section of the case where the case-walls thin out. This is your “danger zone” and you need to watch for tell-tale signs of weakening.

The photo below shows a case sectioned so that you can see where the case wall becomes thinner near the web. You can see a little arrow into the soot inside the case pointing to the thinned area. This case hadn’t split yet, but it most likely would do so after one or two more firings.

cartridge case separation

Paper Clip Hack for Detecting Problems
The article provided a great, easy tip for detecting potential problems. You can use a bent paper clip to detect potential case wall problems. Slide the paper clip inside your case to check for thin spots. GS Arizona explains: “This simple little tool (bent paper clip) will let you check the inside of cases before you reload them. The thin spot will be immediately apparent as you run the clip up the inside of the case. If you’re seeing a shiny line on the outside and the clip is really hitting a thin spot inside, it’s time to retire the case. If you do this every time you reload, on at least 15% of your cases, you’ll develop a good feel for what the thin spot feels like and how it gets worse as the case is reloaded more times. And if you’re loading the night before a match and feel pressured for time — don’t skip this step!”

Permalink Bullets, Brass, Ammo, Reloading 3 Comments »
October 4th, 2020

TECH TIP: Turn Case-Necks Better with Optimal Cutter Angle

neck turning lathe cutter tip sinclair pma 21st Century

When neck-turning cases, it’s a good idea to extend the cut slightly below the neck-shoulder junction. This helps keep neck tension more uniform after repeated firings, by preventing a build-up of brass where the neck meets the shoulder. One of our Forum members, Craig from Ireland, a self-declared “neck-turning novice”, was having some problems turning brass for his 20 Tactical cases. He was correctly attempting to continue the cut slightly past the neck-shoulder junction, but he was concerned that brass was being removed too far down the shoulder.

Craig writes: “Everywhere I have read about neck turning, [it says] you need to cut slightly into the neck/shoulder junction to stop doughnutting. I completely understand this but I cant seem to get my neck-turning tool set-up to just touch the neck/shoulder junction. It either just doesn’t touch [the shoulder] or cuts nearly the whole shoulder and that just looks very messy. No matter how I adjust the mandrel to set how far down the neck it cuts, it either doesn’t touch it or it cuts far too much. I think it may relate to the bevel on the cutter in my neck-turning tool…”

Looking at Craig’s pictures, we’d agree that he didn’t need to cut so far down into the shoulder. There is a simple solution for this situation. Craig is using a neck-turning tool with a rather shallow cutter bevel angle. This 20-degree angle is set up as “universal geometry” that will work with any shoulder angle. Unfortunately, as you work the cutter down the neck, a shallow angled-cutter tip such as this will remove brass fairly far down. You only want to extend the cut about 1/32 of an inch past the neck-shoulder junction. This is enough to eliminate brass build-up at the base of the neck that can cause doughnuts to form.

K&M neck-turning tool

The answer here is simply to use a cutter tip with a wider angle — 30 to 40 degrees. The cutter for the K&M neck-turning tool (above) has a shorter bevel that better matches a 30° shoulder. There is also a 40° tip available. PMA Tool and 21st Century Shooting also offer carbide cutters with a variety of bevel angles to exactly match your case shoulder angle*. WalkerTexasRanger reports: “I went to a 40-degree cutter head just to address this same issue, and I have been much happier with the results. The 40-degree heads are available from Sinclair Int’l for $15 or so.” Forum Member CBonner concurs: “I had the same problem with my 7WSM… The 40-degree cutter was the answer.” Below is Sinclair’s 40° Cutter for its NT-series neck-turning tools. Item NT3140, this 40° Cutter sells for $14.99. For the same price, Sinclair also sells the conventional 30° Cutter, item NT3100.

Al Nyhus has another clever solution: “The best way I’ve found to get around this problem is to get an extra shell holder and face it off .020-.025 and then run the cases into the sizing die. This will push the shoulder back .020-.025. Then you neck turn down to the ‘new’ neck/shoulder junction and simply stop there. Fireforming the cases by seating the bullets hard into the lands will blow the shoulder forward and the extra neck length you turned by having the shoulder set back will now be blended perfectly into the shoulder. The results are a case that perfectly fits the chamber and zero donuts.”

* 21st Century sells carbide cutters in: 15, 17, 20, 21.5, 23, 25, 28, 30, 35, 40, and 46 degrees. PMA Tool sells carbide cutters in: 17.5, 20, 21.5, 23, 25, 28, 30, and 40 degrees, plus special short-neck cutters.

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December 29th, 2019

How to Clean Cartridge Brass with Ultrasonic Cleaning Machines

Ultrasonic Cleaning RCBS Ultrasound .308 Winchester 7.62x51 brass casings

Tumblers and walnut/corncob media are old school. These days many shooters prefer processing brass rapidly with an ultrasonic cleaning machine. When used with the proper solution, a good ultrasonic cleaning machine can quickly remove remove dust, carbon, oil, and powder residue from your cartridge brass. The ultrasonic process will clean the inside of the cases, and even the primer pockets. Tumbling works well too, but for really dirty brass, ultrasonic cleaning may be a wise choice.

READ FULL UltimateReloader.com Article on Ultrasonic Case Cleaning.

Our friend Gavin Gear recently put an RCBS Ultrasonic cleaning machine through its paces using RCBS Ultrasonic Case Cleaning Solution (RCBS #87058). To provide a real challenge, Gavin used some very dull and greasy milsurp brass: “I bought a huge lot of military once-fired 7.52x51mm brass (fired in a machine gun) that I’ve been slowly prepping for my DPMS LR-308B AR-10 style rifle. Some of this brass was fully prepped (sized/de-primed, trimmed, case mouths chamfered, primer pockets reamed) but it was gunked up with lube and looking dingy.”

UltimateReloader.com Case Cleaning Video (7.5 minutes):

Gavin describes the cleaning exercise step-by-step on UltimateReloader.com. Read Gavin’s Cartridge Cleaning Article to learn how he mixed the solution, activated the heater, and cycled the machine for 30 minutes. As you can see in the video above, the results were impressive. If you have never cleaned brass with ultrasound before, you should definitely watch Gavin’s 7.5-minute video — it provides many useful tips and shows the cleaning operation in progress from start to finish.

Ultra Dry Necks After Ultrasonic Cleaning — Some Suggestions

The Ultrasonic cleaning process gets cartridge brass so “squeaky clean” that increased force may be required to seat your bullets, or they may “grab” as they go in the necks. To reduce bullet-seating effort, you may benefit from adding a little dry case lube inside the case-neck before loading (use a nylon brush). Another trick is adding a teaspoon of Ballistol lube to the cleaning solution. That provides a trace lubricant inside the necks, but does not interfere with powder ignition in any way.


The latest Gen2 RCBS ultrasonic cleaning machine has a large 6.3-quart capacity. That’s nearly 100 percent larger than the first generation machine in Gavin’s video. The Gen2 machine, $322.02 on Amazon, features a second ceramic heater and transducer to better clean brass cases and firearm parts. The LED is easily programmable, and the timer can be set for up to 30 minutes of cleaning. The original 3.2 quart capacity RCBS ultrasonic machine, as shown in Gavin’s video, is still available for $166.56 at Midsouth Shooters.

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November 1st, 2019

Tech Tip: Don’t Store Brass and Ammo Near Ammonia Solvents

Ammonia Solvent Brass Cracking MTM

Chances are that many of you have packed away your ammo and shooting supplies for the winter. Maybe you put your brass in a storage bin that might also contain solvents, old rags, or used bore swabs. Well, if you use any ammonia-based solvents, we suggest you separate the brass and ammo and keep it away from potential ammonia vapors. This is because long-term exposure to ammonia fumes can cause cracks to form in your brass. This can lead to case ruptures and possible injury.

This case-cracking phenomenon has been called Season Cracking, a form of stress-corrosion cracking of brass cartridge cases. Season cracking is characterized by deep brittle cracks which penetrate into affected components. If the cracks reach a critical size, the component can suddenly fracture, sometimes with disastrous results. If the concentration of ammonia is very high, then corrosion is much more severe, and damage over all exposed surfaces occurs. The brass cracking is caused by a reaction between ammonia and copper that forms the cuprammonium ion, Cu(NH3)4, a chemical complex which is water-soluble. The problem of cracking can also occur in copper and copper alloys such as bronze.

Season Cracking was originally observed by the British forces in India a century ago. During the monsoon season, military activity was reduced, and ammunition was stored in stables until the dry weather returned. Many brass cartridges were subsequently found to be cracked, especially where the case was crimped to the bullet. In 1921, in the Journal of the Institute of Metals, the phenomenon was explained by Moor, Beckinsale, and Mallinson. Apparently ammonia from horse urine, combined with the residual stress in the cold-drawn metal of the cartridges, was responsible for the cracking.

Ammonia Solvent Brass Cracking MTM
Don’t store ammunition (or brass) for long periods in a box or container holding ammoniated solvents:

The Australia Department of Defense (AUSDOD) has also explored the problem of brass cracking caused, at least in part, by exposure to ammonia. A study was done to see whether the amount of cracking (from ammonia exposure) varied according to the duration and temperature of the annealing process used on the brass. CLICK HERE to read AUSDOD Research Report.

Story idea from Boyd Allen. We welcome reader submissions.
Permalink Bullets, Brass, Ammo, Tech Tip 5 Comments »
July 9th, 2019

Tool Time: Case-Neck Sorting Tool Works Fast

Sinclair Case Neck Sorting tool reloading benchrest neck-turning

Case Neck thickness sorting gauge Sinclair accurateshooter.comHe who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair Case Neck Sorting Tool lets you quickly sort brass by neck-wall thickness. For those who shoot “no-turn” brass, this can improve neck-tension consistency. Large variances in neck-wall thickness can cause inconsistent neck “grip” on the bullet. Generally, we’ve found that more consistent neck tension will lower ES and (usually) improve accuracy. We know some guys who shoot no-turn 6mmBR brass in competition with considerable success — but their secret is pre-sorting their brass by neck-wall thickness. Cases that are out-of-spec are set aside for sighters (or are later skim-turned).

Watch Case Neck Sorting Tool Operation in Video

How the Case Neck Sorting Tool Works
Here’s how the Sinclair tool works. Cases are rotated under an indicator tip while they are supported on a case-neck pilot and a support pin through the flash hole. The unit has a nice, wide base and low profile so it is stable in use. The tool works for .22 through .45 caliber cases and can be used on .17- and .20-caliber cases with the optional carbide alignment rod. The MIC-4 pin fits both .060 (PPC size) and .080 (standard size) flash holes. Sinclair’s Case Neck Sorting Tool can be ordered with or without a dial indicator. The basic unit without dial indicator (item 749-006-612WB) is priced at $59.99. You can also buy the tool complete with dial indicator (item 749-007-129WB) for $89.99. IMPORTANT: This sorting tool requires caliber-specific Case Neck Pilots which must be ordered separately.

Editor’s Comment: The purpose of this Sinclair tool is rapid, high-quantity sorting of cartridge brass to ascertain significant case-neck-wall thickness variations. Consider this a rapid culling/sorting tool. If you are turning your necks, you will still need a quality ball micrometer tool to measure neck-wall thickness (to .0005) before and after neck-turning operations.

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April 20th, 2019

How to Trim Brass Like a Pro — Smart Tips from PMA Tool

Eric Cortina Trimmer
The Giraud power trimmer indexes off the shoulder of the case. It is costly, but offers high production rates, trimming to length and chamfering in one operation.

The folks at PMA Tool, makers of arbor presses, neck-turning tools, and other case-prep tools, offer some good advice about case trimming on the PMA Tool Blog. Here we reprint a PMA blog post that explains case trimming basics and helps you choose the right case-trimming tool for your needs.

Case Trimming Basics
Trimming the cartridge case to the proper length is a crucial step in case preparation that should not be overlooked or underestimated. The cartridge case or the rifle can be damaged, or even worse you get badly injured. In most instances cases should be trimmed after firing and sizing. Trimming new brass is necessary for a lot of wildcats and can be beneficial in some instances, but by and large, trimming new brass is not necessary for most situations (unless you are neck-turning). Cases should be trimmed after you have sized the case, because the expander ball on the decapping pin can (and will) stretch the neck. Those of us who neck size should get into the habit of trimming after sizing as well. This is a good rule of thumb to go by, and hopefully it will keep you safe during the reloading and shooting process.

There are so many case trimmers out there that work, deciding which one is right for you can be confusing. Even though I have trimmed thousands of cases, using about every method possible, I can’t answer the question of what case trimmer is right for you because of all the variables that may be involved. I can, however shed some light on the subject.

Wilson Micrometer Case Trimmer

The two most popular designs of trimmers either index (1) off the base or the head of the case, (2) off the shoulder or datum line of the case. There are pros and cons to each and it all depends on what you are willing to live with.

Indexing off the Base (Case Head)
Let’s talk about the first one I have listed, indexing off the base, or the head of the case. The pros to this method are that you can achieve a very accurate over all length and that is after all, what it is all about. The cons to this method are that you can get some variation doing it this way. Let me explain, the base is not always square to the body or can be damaged during firing especially if it is fired through a military style rifle with a very aggressive ejector. These cases should be discarded, but sometimes they can be overlooked. This condition can lead to an over all length that is incorrect. The case head being out of square will be corrected upon firing, however that case will wind up being shorter than the rest of your cases, possibly creating a difference in the neck tension on the bullet. The more you can do to eliminate variables in your reloads the better off you are going to be. This method can also be very slow, and if the user gets careless the result will be a inconsistent over all length.

Forster Case Trimmer

Indexing off the Shoulder (Datum Line)
The second method I mentioned, trimming off the shoulder or the datum line of the case, has its pros as well. I have found this to be the quickest of the methods and very accurate as well. After the case has been sized through the die the dimensions (particularly the headspace) of the cases are usually very uniform and exact, this allows the case to be trimmed by indexing off the shoulder. This method can be done very quickly, by hand, or by powering either the case, or the trimmer. You also don’t have to worry about the case heads being out of square with the body using this method. Generally the trimming time is cut in half, and this leads to greater focus on the job, without becoming careless.

PMA tool case trimming trimmer micro-adjust

The PMA Micro-Adjust Case Trimmer indexes case length off of the shoulder of a properly fire-formed and full-length re-sized case. We accomplish this through the use of interchangeable Delrin™ inserts which capture the shoulder and neck of the case. This insert is contained in a spring-loaded tool head that rides on a linear bearing. When the case is captured within the tool head the tool head rotates along with the case, the spring allows for the case to self-align squarely to the cutter and allows you to control the feed rate into the cutter.

— Indexes off shoulder for easy, consistent trim length
— Fully rotating head with bearing for smooth operation keeps cuts square
— Large, ergonomic design fits the hand well
— Sharp carbide cutter for quick, smooth cuts with minimal bur
— Cases captured in Delrin™ (completely non-marring material)
— Spring loaded head allows complete control of rate of feed.

Our trimmer can be used in three ways. The first method utilizes our PMA Tool caseholder drivers and your power screwdriver, drill, case lathe, drill press or lathe. Trimming via this method the case is spun and fed into the trimmer while it is held in your hand. In the second method, the trimmer’s adjustment knob is removed (after adjusting and locking the setting) and the cutting shaft is chucked in a drill, drill press or lathe. Using this method, the case itself is held by hand and fed into the cutter. We’ve found this to be the quickest method to trim.

Summary
The choice is yours to make. I hope that this was some help to you, whether you are looking for your first trimmer or looking to replace the trimmer you have. Just remember to always put safety first and accuracy second, and you will start making little bug holes in no time.

Story Tip by EdLongrange. User submissions are welcome.
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