Get an inside look at the how ammunition is made with this step-by-step production guide from Hornady. The video begins by showing the stages in production of a lead-core jacketed bullet with exposed tip, such as the Hornady Interlock. Next, at the 1:38″ time-mark, the video shows how cartridge cases are made, starting with small brass cups (photo right). The brass is lengthened in a series of stages involving annealing, drawing, polishing, and the formation of the case head with primer pocket. Finally, at the 2:40″ time mark, the video shows how bullets and powder are seated into cartridge cases on the Hornady assembly line. In the final production stages, the completed ammunition is tested and packaged.
Watch Ammo Production Video
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We recently featured the “Hornady Number One”, a showcase rifle featureing a CAD-designed, machine-cut stock. While many viewers liked that one-of-a-kind Hornady rifle, others lamented the absence of hand-shaped curves on the Hornady’s angular stock. So, for fans of curvy, hand-crafted rifles, we’re presenting this homage to a truly great stock-maker, Doan Trevor, an artist in the old style.
Doan Trevor is a master gunsmith and stock-maker who works in the old style. He still hand-crafts stocks from start to finish, and does all the metal-work on the custom rifles he builds. Starting with highly-figured woods, Doan carves and shapes his stocks largely by hand, with meticulous attention to detail. Each rifle he builds is optimized for its intended discipline, and custom-fitted for the customer.
With the help of his talented wife Sue (who does the photography and builds the web pages), Doan has created a wonderful website, DoanTrevor.com, that is a feast for the eyes. You can see beautiful wood-stocked rifles being hand-crafted. Doan also illustrates how he creates custom metal parts, and how he beds barreled actions into the finished stocks.
Nobody likes to spend hours manually chamfering cases and cleaning primer pockets. There are simple hand tools that will perform these tasks, but the process is time-consuming and tedious after a couple dozen cases.
To speed up case prep duties, you can get one of the larger powdered case prep centers. These function well, but frankly we didn’t want to give up that much precious space on our reloading bench. One good solution is Hornady’s compact Case Prep Trio (item 050160). This cleverly-designed powered tool has a small footprint, yet it can perform three tasks as well as much more expensive, tower-style case prep units. The Hornady Case Prep Trio is now just $89.25 at Midsouth Shooters Supply.
With three active stations, you can chamfer, deburr and clean primer pockets without having to change tools. The Case Prep Trio ships with inside chamfer, outside chamfer, and deburr tools. You can also use the machine with other optional 8/32 threaded accessories such as primer pocket reamers and case neck brushes. Conveniently, the Case Prep Trio has on-board storage for your tool-heads.
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Imagine this — your “home security” handgun is stored safely and securely near your bedside. But with the simple swipe of a keyfob, card, or wristband, you have instant access to the gun. Sound like science fiction? Well, this is real. Hornady’s new RAPID Safe uses RFID (Radio Frequency Identification) technology to allow instantaneous access to a firearm using either a special card, an RFID bracelet, or a special keyfob. In addition, the safe can be opened using a programmed keypad or a traditional key lock.
Brownells.com already has this new product in stock. Watch the video to see how the RAPID Safe works. The system runs with 110 volt AC power or internal battery pack. This short video shows various opening modes:
Open your safe in the blink of an eye. Simply place the included RFID bracelet, card, or key fob over the reader, and the RAPiD™ safe springs open to present your handgun.
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Hornady has just announced its new-for-2015 products — new ammo, new reloading equipment, new brass, and new shooting accessories. This is a big roll-out, with a slew of new products, including some very interesting reloading tools. CLICK HERE to See ALL NEW 2015 Hornady Products.
VIDEO PREVIEW: Hornady 2015 New Products Overview
New Hornady Rifle Ammunition
New rifle ammo to be introduced in 2015 includes: 17 Win Super Mag Rimfire (with 20gr VMax), Full Boar series with GMX bullets, .243 Win Superformance with 75gr V-Max, and .338 Lapua Magnum with 285gr A-Max. It appears that Hornady may also be expanding its Custom Int’l line of hunting ammo.
New Hornady Reloading Products
For 2015, Hornady is releasing a host of new reloading tools and accessories. Among the new reloading items this year are: Multi-Purpose Lock-N-Load® Quick Change Hand Tool (photo below), Lock-N-Load® Neck Turn Tool with power adapter (photo below), Lock-N-Load® Sonic Cleaner 7L, and Lock-N-Load® AP™ Primer Pocket Swage Tool (for Hornady L-N-L progressive press):
New Hornady Cartridge Brass — 15 New Varieties
This should make hand-loaders happy. Hornady will release 15 new types of Hornady-brand cartridge brass. Varminters should be happy with the new 22 Hornet, 220 Swift, and 6mm Rem offerings.
22 Hornet SKU 8602
220 Swift SKU 8615
6mm Rem SKU 8622
7mm-08 Rem SKU 8646
7x65R SKU 8641
300 Rem Ultra Mag SKU 87624
30-378 Weatherby SKU 8658
8×57 JRS SKU 8644
500-416 Nitro Express SKU 86877
If you load pistol or rifle ammo with a progressive press, we strongly recommend you get a Lock-Out Die from RCBS. This unique reloading die will prevent your progressive press from advancing if the dispensed powder charge is more or less than about 0.3 grains too high or too low. The Lock-Out Die really works. Your Editor uses it on his RCBS 2000 progressive press. I can affirm that a Lock-Out Die has “saved my bacon” a half-dozen times over the years when there was an over-charge (which could cause a Kaboom) or a low charge (which could cause a squib load).
The Lock-Out Die works by using a central die detection rod that sets its vertical position based on the height of the powder column in the case. Through an ingenious design, if the powder column height is too low or too high, the rod locks in place as you start to pull the press handle. This halts the press before the ram can lift and the cartridge plate can advance. Unlike a beeping alarm system (which can be ignored or defeated), the Lock-Out Die physically stops the movement of the press ram and prevents a bullet being seated in the “problem” case.
It takes a bit of tweaking to get the Lock-Out Die detection rod setting just right, but once it is correctly positioned, the Lock-Out Die works smoothly in the background. The Lock-Out Die won’t interfere with the loading process unless it detects a high or low charge — and then it positively stops the progressive loading cycle.
While crafted for use in RCBS progressive presses, the RCBS Lock-Out Die can also be used on a Dillon XL Progressive (see video below) or Hornady Lock-N-Load progressive — though it does take up one station which could otherwise be used for a final crimp die (after the seating die). The RCBS 2000 has one more station than a Dillon 550/650, so it’s an ideal platform for using the Lock-Out Die.
Learn More at UltimateReloader.com
On the UltimateReloader.com website, run by our friend Gavin, you’ll find an excellent two-part series on the function and set-up of the RCBS Lock-Out Die. Part One explains how the Lock-Out Die functions, using cut-away illustrations. Part Two shows how to install and adjust the Lock-Out Die on various progressive presses. The video below shows setup of the RCBS Lock-Out Die on the Dillon XL-650 progressive press.
After purchasing a new set of dies from Forster, Hornady, Redding, or Whidden Gunworks, you’ll want to disassemble the dies, inspect then, and then remove the internal grease and/or waxy coatings placed on the dies by the manufacturer. This short video from Hornady shows how to de-grease and clean dies as they come “out of the box” from the manufacturer. A convenient aerosol spray cleaner is used in the video. You an also use a liquid solvent with soft nylon brush, and cotton patches. NOTE: After cleaning you may want to apply a light grease to the external threads of your dies.
Clean Your Sizing Dies and Body Dies Regularly
These same techniques work for cleaning dies after they have been used for reloading. Many otherwise smart hand-loaders forget to clean the inside of their dies, allowing old case lube, gunk, carbon residue, and other contaminants to build up inside the die. You should clean your dies fairly often, particularly if you do not tumble or ultrasound your cases between loadings. It is most important to keep full-length sizing and body dies clean. These dies accumulate lube and carbon residue quickly.
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They call Missouri the “Show-Me” state. Well here is something to show — a superb 100-5X 1000-yard target shot by Hornady employee, John Potratz, at the Missouri State IBS 1K Championship. This was a 10-shot heavy gun group. The cartridge was a big, .30-caliber wildcat based on the .375 Ruger parent cartridge. The bullet was the 208gr Hornady A-Max.
Missouri’s State IBS 1000-Yard Championship Match took place earlier this month at the Vapor Trail Valley range in Spickard, Missouri. Potratz set a new range record in the 1000-yard Heavy Gun Division with this 100-5X score. The group was impressively small as well: 5.571″. That was good for second best Heavy Gun group. With his combined scores and group for the event, John finished first place overall in the Heavy Gun Division (and now he’s got the trophy to prove it).
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We have all been there…..you place a piece of tumbled brass in the shell-holder of your press, raise it into the die, and suddenly it is like somebody hit the brakes. The case is stuck in the die. Your first instinct is to reverse it out. You crank on the handle, and BANG! The rim rips off the case head and you are looking at a piece of brass stuck in the die.
A stuck case is one of the boo-boos that all of us reloaders have faced from time to time. If proper lubrication is applied, then it should not be a problem. No matter if you are a seasoned reloader or new to it, this situation can happen. Take your time, use the proper procedures, and you will be back in business in no time! This article explains how to avoid stuck cases (through proper lubrication) and how to use a stuck case removal system.
What Causes Stuck Cases
One of the first common mistakes reloaders face is the stuck case. It can be caused by too much or too little lube. Too much and a vacuum can be formed causing the case to become suctioned into the die. Too little lube and friction is the culprit. So what is the cure? There is no exact cure, but the best lube that we have found so far is just a dab of Imperial Sizing Die Wax on your fingers and applied in a thin coat on the body of the case, not the shoulder or neck. Too much of this wax can cause the vacuum effect, or can eventually load your die up with gobs of residue. If it is applied to the shoulder area, or the leftover wax moves up into the shoulder region of the die, you will see dents or dimples in the shoulder. [AccurateShooter.com Editor's Note: For normal full-length sizing of small cases such as 220 Russian/PPC, 6mmBR, 6.5 Grendel, or 6.5x47 Lapua we recommend Ballistol (aerosol) lube. It is very slippery, goes on very thin, and does not gum up the die.]
A great way to ensure that your dies are clean is to use a simple chamber mop with a dab of your favorite solvent on it and clean out the die. Be sure all of the solvent is out after cleaning by spraying the die out with Quickscrub III or use a clean chamber mop. If you are storing your dies, you can apply a thin coat of a good oil to protect the steel such as TM oil or Starrett M1 Spray.
Using a Stuck Case Removal Kit
If you do stick a case in your die there are a few good stuck case removal kits available. Each one works in a similar fashion. I have found the Hornady kit very effective and easy to use.
Basically what you do is remove the die from the press. Unscrew the decapping assembly and pull it out as far as you can. You then need to drill/tap threads into the stuck case head (this is why it is suggested to unscrew the decapping assembly as far as you can to get it clear of the drill bits). Once this is done screw the die back into the press. You then install the included shellholder attachment on the shellholder ram, and thread it into the case via a small wrench. With some elbow grease you can reverse the stuck case out of the die with the leverage of the press, and not damage the die.
However if the case is stuck….REALLY stuck, you may pull out the threads on the case and you are still left with a stuck case in the die without any way to pull it out. If the case is really difficult to remove even with the use of a stuck case removal kit, do not try to be Hercules with the press ram. Here is a trick that may work. Take the die with the stuck case and place it in your freezer for a couple of hours. Then repeat the removal with the cold die. The freezing temperatures may cause the brass to contract, and make removal easier. If this does not work it is recommended to send it to the die manufacturer. They will be able to remove the case without damaging the die.
Another fix if you can remove the decapping assembly completely is to use a tap hammer and a punch or small wooden dowel to knock the stuck case out. This isn’t the best way since it is very possible that you will damage the die internally or externally on the threads, or both. Send the die to the manufacturer to have this done properly. You will be happier in the long run.
Quality .30-caliber bullets aren’t cheap. But here’s a deal that should make you take notice. Midsouth Shooters Supply has major-maker 175gr HPBT bullets in 500-count lots for just $99.01. That’s right, ninety-nine bucks for FIVE hundred 175-grainers from one of USA’s leading bullet makers. (Clever boys can probably figure out the source).
If you need match-grade .30-caliber bullets for your F-TR or tactical rifle, this is a very good deal — you’re effectively paying just $19.08 per hundred. We haven’t seen these kind of prices on .30-caliber bullets in a long time. If you’re interested, act soon — quantities are limited.
NOTE: These over-run bullets are also listed as OEM blem. That means there may be some cosmetic flaws, such as water spots or discoloration. But they should shoot fine.
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In our Shooters’ Forum, a member recently noted that he needed to pull down (disassemble) some ammunition that was loaded incorrectly by one of his shooting buddies. You can use an impact puller to do this task, but if you have more than a dozen rounds or so, you may prefer to use a collet-style bullet puller. These work very quickly and positively, making quick work of big jobs. The efficiency of the collet-style puller is worth the investment if you frequently disassemble ammo. These devices retail for under $25.00 (collets sold separately). Normally, you’ll need a specific collet for each bullet diameter. But collets are not that costly, so this isn’t a big deal, particularly if you only load a few calibers, such as .223, 6mm, and .308.
Collet bullet-pullers resemble a loading die with a lever or handle on the top. They screw into a standard reloading press. Hornady and RCBS both make collet-style bullet pullers. They use the same basic principle — the device tightens a collet around the bullet, and then the bullet is separated from the case by lowering the press ram. NOTE: Collet pullers may leave small marks on your bullets, unlike impact (kinetic) pullers.*
Hornady and RCBS use different mechanisms to tighten the collet around the bullet. On Hornady’s Cam-Lock Bullet Puller, a lever-arm on the top of the bullet puller serves to tighten the collet around the bullet. Simply rotate the lever from the vertical to the horizontal position to grab the bullet. Lower the ram to remove the case. The bullet will drop out when you return the lever arm to the vertical position. This is demonstrated in the video below:
Hornady Cam-Lock Bullet Puller Demonstrated
Like the Hornady tool, the RCBS Bullet Puller employs a collet to grab the bullet. However, the RCBS tool tightens the collet in a different way. The head of the RCBS tool is threaded internally. By rotating the lever arm clockwise in a horizontal circle you squeeze the collet around the bullet. To remove the bullet, after lowering the press ram, simply spin the lever arm back in the opposite direction. The use of the RCBS tool is demonstrated in this video:
RCBS Collet Bullet Puller Demonstrated:
WARNING: When removing bullets from loaded cartridges, always make sure there are no obsructions or debris in your shell-holder or under the loaded round. NEVER engage a primer seating accessory on your press when working with loaded rounds. You can cause a round to discharge by contacting the primer! Also, we recommend you keep your head and torso away from the bullet puller tool at all times.
*By contrast, impact pullers rarely mark bullets, particularly if you put a little bit of foam or paper wadding in the closed end of your impact puller. When dismantling loaded rounds, powder kernels can get trapped in the wadding, so you should remove and replace the wadding before changing to cartridges loaded with a different powder type (assuming you intend to save the powder).
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Ultrasonic cleaning machines are great for gun guys. You can clean your brass inside and out, and you can get carbon-coated gun parts (such as AR bolts, muzzle brakes, and muzzle-loader breech plugs) clean as a whistle with no scrubbing. Sound good? Well here’s an opportunity to get a name-brand ultrasonic machine at a discounted price.
Grafs.com Ultrasonic Cleaning Machine Sale
Right now Grafs.com is running a tempting sale on Hornady Ultrasonic Cleaning Machines and accessories. The entry-level Lock-N-Load Sonic Cleaner is marked down from $99.99 to $86.99. The more deluxe Heated L-N-L unit is discounted from $105.99 to $89.99, a 15% savings. This deluxe, 2-liter capacity unit, shown at right, features an 80 watt ceramic heater that enhances cleaning action, particularly for small parts.
The heavy-duty 3-liter L-N-L Magnum Sonic Cleaner with stainless case is now a full 20% off — with the price slashed from $224.99 to $184.99. (Sale price includes shipping after flat $7.95 handling fee). For “power users” who ultrasonically clean large quantities of brass, or regularly clean dirty gun parts, this metal-bodied unit (item #HRN043340) is the smart choice. Its stainless steel housing is durable and easy-to-clean, and the tighter mesh basket allows users to clean smaller parts.
Because it has TWO transducers, the Lock-N-Load Magnum Sonic Cleaner is superior to conventional ultrasonic cleaning machines with just ONE transducer. Moreover, the Lock-N-Load Magnum Sonic Cleaner features an adjustable heating element. This allows the user to dial-in the correct temperature to maximize cleaning efficiency without damaging delicate parts.
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