A while back, Sinclair International’s Reloading Press Blog featured a “round-table” discussion of reloading techniques. Sinclair’s team of tech staffers were asked: “What do you feel is the one-most crucial step in precision reloading?”
Here are their responses (along with comments from our Editors):
Phil Hoham: “I feel that when working up a load do not go too high or too low in your powder charge. Stay away from “suggested loads” you hear at the range, or on the internet. Always be sure to use a published reloading manual that presents not only minimums and maximums, but also pressure, velocity, and a proper range of powders used. Do not get distracted in the reloading process, and remain focused at all times during each step involved.”
AccurateShooter.com: Some loads presented on the Internet are OK as a starting point, but it is absolutely critical to understand that pressure maximums will vary considerably from one rifle to another (of the same chambering). For example, one 6mmBR rifle shooting 105gr bullets can max out with 30.0 grains of Varget powder, while another rifle, with the same chamber dimensions, but a different barrel, could tolerate (and perform better) with half a grain more powder. You need to adjust recommended loads to your particular rifle and barrel.
Pete Petros: “This could be a very broad topic, but if I were to pick one, it would be making sure to pay close attention, and weigh each and every powder charge to ensure that each load is exact and consistent. This is important not only for accuracy, but also for safety reasons.”
AccurateShooter.com: If you’re shooting beyond 200 yards, it is critical to weigh your loads with an accurate scale. Loads that are uniform (within a few kernels) will exhibit lower Extreme Spread and Standard Deviation. And remember, even if you stick with the same powder, when you get a new powder lot, you may have to adjust your load quite a bit. For example, .308 Palma shooters have learned they may need to adjust Varget loads by up to a full grain from one lot of Varget to the next.
Ron Dague: “I feel that the most important step(s) in reloading for accuracy are in the initial case prep. Uniforming the primer pocket to the same depth to ensure consistency in primer seating is a crucial step. Additionally de-burring the flash holes, each in the same way to clean up and chamfer the inside is important. It ensures that the ignition from the primer is uniform and flows out in the same consistent pattern. Doing so will create uniform powder ignition and tighten up your velocity Extreme Spread.”
AccurateShooter.com: With some brands of brass, primer pocket uniforming and flash-hole deburring is useful. However, with the best Lapua, Norma, and RWS brass it may be unnecessary, or worse, counter-productive. So long as your Lapua brass flash-holes are not obstructed or smaller than spec, it may be best to leave them alone. This is particularly true with the small flash holes in 220 Russian, 6BR, and 6.5×47 cases. MOST of the flash-hole reaming tools on the market have cutting bits that vary in size because of manufacturing tolerances. We’ve found tools with an advertised diameter of .0625″ (1/16″) that actually cut an 0.068″ hole. In addition, we are wary of flash-hole deburring tools that cut an aggressive inside chamfer on the flash-holes. The reason is that it is very difficult to control the amount of chamfer precisely, even with tools that have a depth stop.
Rod Green: “I feel that bullet seating is the most important step. If you had focused on making sure all prior steps (case prep, powder charge, etc.) of the process have been carefully taken to ensure uniformity, bullet seating is the last step, and can mean all the difference in the world in terms of consistency. Making sure that the bullet is seated to the same depth each time, and time is taken to ensure that true aligned seating can make the load.”
Bob Blaine: “I agree with Rod. I strongly feel that consistent bullet seating depth is the most important step in creating the most accurate hand loads. I have seen the results in both my bench and long range rifles. Taking the time to ensure exactness in the seating process is by far, the number one most important step in my book.”
AccurateShooter.com: Agreed. When loading match ammo, after bullet seating, we check every loaded round for base of case to ogive length. If it varies by more than 3 thousandths, that round is segregated or we attempt to re-seat the bullet. We measure base of case to bullet ogive with a comparator mounted on one jaw of our calipers. You may have to pre-sort your bullets to hold the case-base to ogive measurement (of loaded rounds) within .003″.
Shooters who reload at the range, during the course of benchrest matches, or during load development sessions, can benefit from having a portable scale to weigh charges. Even if you throw charges, using click values, a scale allows you to double-check the accuracy of your throws. In addition, having a scale handy lets you weigh and sort components during load development.
Many reloaders prefer “old-fashioned” balance beam scales for range use. They are relatively inexpensive and simple to use. With a beam scale, unlike electronic scales, you don’t have to worry about weak batteries or finding AC power. The problem when using any scale at an outdoor range is wind. Wind can cause powder to blow out of the pan and even a light breeze can actually cause a beam scale to perform erratically.
Beat the Breezes with a Wind Box for your Scale
Forum member Boyd Allen has come up with a smart solution for reloaders who use scales outdoors — a windproof scale enclosure, aka “Wind Box”. This is something that can easily be built at home with common tools. Boyd explains: “Many guys have good set-ups for loading at the range, with clamping mounts for powder measure and press. But they lack a good enclosure for a scale. This is vitally important with beam scales because they have a lot of surface area to catch the wind. With much wind at all, the beam can oscillate to the point that is not really very usable. While a low-profile electronic scale may be less wind-sensitive, breezes DO affect weight read-outs on digital scales. And of course you always have the issue of blowing powder particles.”
Boyd Allen has used his Wind Box successfully for many seasons. He explains: “Some time ago, I got this idea, and was fortunate enough to have a friend, Ed Hellam, who liked the idea well enough to build us both one. He did a fine job, but since this was the prototype there was at least one lesson to learn. The original viewing pane was Plexiglass, and I discovered that it would hold enough static charge to throw the scale off 0.1 grains, so another friend, Bob Smith, modified my Wind Box, replacing the Plexiglass with a tempered glass faceplate. Thank you Ed and Bob….
The essence of the idea is to have a scale set up in a box with a clear cover that can be opened and closed. On one side the trickler handle/control emerges through a ‘just big enough’ hole. You raise the cover, add a sub-target-weight thrown charge to the pan, and then close the cover. With the cover secure, the set-up is protected from the wind, and you can now trickle up to your desired charge. It works very well. The scale in the photo is an old Ohaus that I picked up. It is actually more sensitive than my RCBS 10-10 and works fine. You can adapt this Wind Box design to any beam scale, or portable electronic scale. Simply adjust the dimensions to fit your particular scale and trickler.”
Video Report by Robert Whitley Redding Reloading Equipment unveiled some new products at the 2012 SHOT Show. In this video, Dave Dibble, staff engineer for Redding, showcases some of Redding’s new items. These include the new small-caliber drop tube adapter, the Micrometer Seating Stem Retrofit kit, and Redding’s New Imperial BioGreen Case Lubricant (for pad application).
17-20 Caliber Drop Tube Adapter
This is a Lexan replacement fitting that goes on the bottom of a Redding powder measure drop tube to provide a better fit on small cases. The adapter is a simple friction fit and works with all Redding powder measures and the Redding powder funnel. The adapter simply slides onto the existing drop tube. The adapter should fit any Redding drop tube of 1960s vintage or newer.
Micrometer Seating Stem Retrofit Kit
Redding offers a unit that upgrades existing Redding standard seating dies to a micrometer-top seating die, with hash marks corresponding to .001″ (one-thousandth) movements in bullet seating depth. Note, before you order, check the part number on top of your existing standard seating die, and find the corresponding upgrade kit.
Imperial Bio-Green Case Lube
This new, non-petroleum lube, said to be “as slippery as traditional Imperial Die Wax”, can be used on any pad type-lubricant applicator. Clean-up is easy because the lube is water-soluble and the lube won’t stain your brass. Redding recommends this for folks who use ultrasonic cleaners as there is no petroleum to contaminate the ultra-sonic cleaning solution. Redding says reloaders should be able to “clean a lot more cases before changing the [ultrasonic] fluid.”
On his Riflemans’ Journal blog, German Salazar wrote an excellent article about cartridge Case-Head Separation. We strongly recommend that you read this article. German examines the causes of this serious problem and he explains the ways you can inspect your brass to minimize the risk of a case-head separation. As cases get fired multiple times and then resized during reloading, the cases can stretch. Typically, there is a point in the lower section of the case where the case-walls thin out. This is your “danger zone” and you need to watch for tell-tale signs of weakening.
The photo below shows a case sectioned so that you can see where the case wall becomes thinner near the web. German scribed a little arrow into the soot inside the case pointing to the thinned area. This case hadn’t split yet, but it most likely would do so after one or two more firings.
One great tip offered by German Salazar involves using a bent paper clip to detect potential case wall problems. Slide the paper clip inside your case to check for thin spots. German explains: “This simple little tool (bent paper clip) will let you check the inside of cases before you reload them. The thin spot will be immediately apparent as you run the clip up the inside of the case. If you’re seeing a shiny line on the outside and the clip is really hitting a thin spot inside, it’s time to retire the case. If you do this every time you reload, on at least 15% of your cases, you’ll develop a good feel for what the thin spot feels like and how it gets worse as the case is reloaded more times. And if you’re loading the night before a match and feel pressured for time — don’t skip this step!”
Serious shooters spend lots of time in the reloading room. If you want to produce great ammo, start with a good, solid bench with a very rigid working surface and plenty of storage space. Here we present three sets of FREE workbench plans. Any one of these bench designs can be a good winter do-it-yourself project for those with basic word-working skills.
Easy-to-Build Basic Bench
Simpson, maker of Strong-Tie fasteners, offers FREE Workbench Plans for a sturdy, 48″-wide bench with a pegboard backing and both upper and lower shelves. A complete list of fasteners and cut lengths is provided. For use as a loading bench with mounted presses, double-up the bench-top for extra ridigity. Without much difficulty, the plans can be adapted to build a wider bench if you prefer. The same downloadable document also contains plans for an 80″-high 6-shelf unit, a 72″-high heavy-duty shelving unit (with 4 shelves), and a 48″-wide heavy-duty table.
Corner Bench with Swinging Doors
The next design is rather unique — a corner bench with swing-out cabinets. This reloading bench is based on plans by M. L. McPherson as published in the October 1993 American Rifleman. The compact footprint that makes good use of corner space that is usually poorly utilized. This set of plans originally came from Ray-Vin.com. The folks who started Ray-Vin have retired, but you can still purchase many Ray-Vin products at SB Sales & Distributing.
Classic NRMA Bench with Cabinets
The last bench design is a large, versatile bench with a full set of enclosed overhead cabinets. A National Reloding Manufacturers Association (NRMA) design, this bench requires many hours to build, but it will house all your reloading gear and provide a very stable platform for your presses.This bench was designed to be as versatile as possible to meet the needs of most reloaders. However, the bench design can easily be customized. For instance, it can be made larger or smaller to meet space requirements or quantities of equipment and components. As it is currently designed, the work area is about waist-high for a 6’2″ person. This can be adjusted to fit your height simply by making the legs longer or shorter.
21st Century Shooting’s all-new Concentricity Gauge looks like a winner. The cartridge case rides on four spinning rollers that allow smooth turning movement with low drag. These rollers are far superior to a set of V-Block supports, or even some ball-type supports.
The amount of eccentricity (run-out) is measured with a high-quality horizontal dial test indicator. In this application, a horizontal indicator works better than the typical vertical dial indicator with spring-loaded shaft used in most other concentricity gauges. We think that, with 21st Century’s new Concentricity Gauge, you can measure cases faster, with less effort, and greater repeatability. In addition, this device can measure the INSIDE of the case neck, not just the OUTSIDE.
Overall, this is a very impressive new tool that is unquestionably superior to many other Concentricity Gauges on the market. Given the capabilities of this device, the price is reasonable: $169.00 including Horizontal Indicator. The Gauge by itself costs $125.00, while the Indicator alone sells for $59.00.
Click Photos below to view larger Images
Why the New 21st Century Concentricity Gauge Works So Well
21st Century explains the advantages of its new design: “At 21st Century Shooting, our goal to modernize an industry that has seen little change over the years. The new concentricity gauge is a perfect example. Most conventional concentricity gauges use what is called a height indicator gauge (Dial Indicator with vertical shaft). Although economical, this type of gauge was not intended for the purpose of measuring rotating diameters. The vertical-style indicator can produce inaccuracies due to indicator rod flex and bounce.
Our new Concentricity Gauge uses a horizontal dial test indicator. This type of gauge was designed specifically for checking rotating diameters and in fact is exactly the type of gauge used in the machining industry for decades to measure run out — the very thing that we as hand loaders are striving to minimize or eliminate.
Additionally, our new gauge uses Stainless Steel turning rollers as opposed to fixed bearings or V-block style case supports. You will especially appreciate the roller supports that glide on linear guide-ways. Plus, with a simple push of a button you can adjust the case support base width. No tools are needed to move the base on the built-in guide-ways.”
Product tip from EdLongrange. We welcome reader submissions.
To achieve best accuracy with a rifle, you must control bullet seating depth very precisely, so all bullets end up in the same place relative to the entrance of the lands, every time. There may be multiple cartridge OALs which prove accurate. However, with each, you first need to determine a “zero” point — a reliable, and repeatable OAL where the bullet is “just touching” the lands.
There are tools, such as the Hornady (formerly Stoney Point) OAL Gauge, that will help you find a seating OAL just touching the lands. However, the tool requires that you use a special modified case for each cartridge you shoot. And, while we find that the Hornady OAL Gauge is repeatable, it does take some practice to get in right.
Make Your Own Length-to-Lands Gauge with a Dremel
Here’s an inexpensive alternative to the Hornady OAL tool — a slotted case. Forum member Andris Silins explais how to create a slotted case to measure length to the lands in your rifle:
“Here’s what I did to find length to lands for seating my bullets. I made four cuts into the neck of fire-formed brass. Then I pressed the bullet in lightly and chambered the entire gauge. As the cartridge chambers, the bullet slides back into the case to give you length to lands. It took less than five minutes to get it cut and working. A little light oil in the barrel just past the chamber helps ensure the bullet does not get stuck in the lands. It works great and is very accurate.
I made the cuts using a Dremel with a cut-off wheel. You can adjust tension two ways. First, you can make the cuts longer or shorter. Longer cuts = less tension. If you used only three cuts insted of four you would get more tension. The trick is to be gentle when you open and close the bolt. If you ram the bolt closed you may wedge the bullet into the lands. When you open the bolt it helps to keep a finger or two near by to guide the case out straight because the ejector wants to push it sideways.”
Only four more shopping days before Xmas, boys and girls. If you’re getting desperate, as time runs out for buying, packing, and shipping, consider giving an Electronic Gift Card from Sinclair Int’l or Brownells. eGift Cards can be sent at the last minute, and they are as good as cash for shopping with Sinclair Int’l or Brownells. If you prefer the hands-on approach, you can purchase a conventional Sinclair Int’l Gift Card and have it mailed to you or directly to the lucky recipient. CLICK HERE for more details.
Most of us assume that if we weigh our powder carefully (down to the tenth of a grain or less) we can achieve a uniform powder fill from case to case in our handloads. Weighing does ensure that the weight of the propellant in each case is the same, but is the column of powder the same by volume each time? “Not necessarily” is the answer. An interesting experiment by our friend Boyd Allen demonstrates that the manner in which you place kernels in the case can make a significant difference in the height of the powder column within the brass case.
Using a Gempro 250 scale, Boyd measured exactly 30.6 grains of Vihtavuori N-133 powder. He then inserted this powder in the same cartridge case multiple times. (The case has a fired primer in place.) But here is the key — Boyd used various filling techniques. He did a slow fill, and a fast fill, and he also experimented with tapping and drop tubes. What Boyd discovered was that you can start with the exact same weight of powder (in fact the very same set of kernels), yet end up with vary different fill heights, depending on how you drop the kernels into the case. Look at the photos. Despite variations in lighting, the photos show the same 30.6 grains of powder, placed in the same cartridge, with four different methods.
Boyd Explains the Procedure Used for his Experiment.
EDITOR’s NOTE: So there is no misunderstanding, Boyd started with a weighed 30.6 grain charge. This identical charge was used for ALL four fills. After a fill the powder was dumped from the case into a pan which was then used for the next fill technique to be tried. So, the powder weight was constant. Indeed the exact same kernels (of constant weight and number) were used for each fill.
Boyd writes: “I used the same powder for all fills, 30.6 gr. on a GemPro 250 checked more than once. All fills employed the same RCBS green transparent plastic funnel. The fast drop with the funnel only overflowed when it was removed from the case neck, and 15 granules of powder fell on the white paper that the case was sitting on. The fast-funnel-only drop with tapping, was done with the funnel in place and the case and funnel in one hand, while tapping the case body with the index finger hard, many times (about 20 fast double taps). My idea here was to “max out” the potential of this tapping technique.
The slow drop with the funnel and 10″-long .22 cal. Harrell’s Precision drop tube, was done by holding the scale pan over the funnel and tapping the spout of the pan repeatedly on the inside of the funnel about 1/3 down from the top, with the scale pan tilted just enough so that the powder will just flow. Many taps were involved, again, to max out the technique.
Again, to be clear, after each case filling, the powder was poured from the case back into the scale pan carefully. You may notice the similarity between the fast drop with the drop tube, and the funnel only with tapping. Although I did not photograph it, fast tube drop and tapping (combined) improved on tapping alone, but only to about half as far down the neck as the slow with drop tube. Due to the endless possible permutations, I picked four and left it at that.
I believe that I can make the rough judgment that the scale pan funnel and drop tube technique, which involved a longer drop period, and probably less velocity at the top of the tube, left more room in the top of the case neck than the slow drop from the measure with the same drop tube. You have both pictures, so you can make the comparison.” — Boyd
Does Powder Column Height Variance Make a Difference?
Boyd’s experiment proves pretty conclusively that the method of dropping a given weight of powder can affect the height of the powder column in the case and the degree of powder compression (when a bullet is seated). He showed this to be true even when the exact same set of kernels (of constant weight) was used in repetitive loadings. This raises some interesting questions:
1. Will subsequent cartridge transport and handling cause the powder to settle so the variances in powder column height are diminished?
2. If significant inconsistencies in powder column height remain at time of firing, will the difference in fill level hurt accuracy, or result in a higher extreme spread in velocity?
3. Is there any advantage (beyond increased effective case capacity) for a tight (low level) fill vs. a loose (high level) fill?
We don’t know the answer to these follow up questions. This Editor guesses that, if we tested low-fill-height rounds vs. high-fill-height rounds (all with same true fill quantity by weight), we might see meaningful differences in average velocity. I would also guess that if you fired 10 rounds that exhibited quite a difference in powder column heights, you might see a higher ES/SD than if you shot 10 rounds loaded with a very consistent powder column height (either high or low). But further testing is needed to determine if these predictions are true.
Did you miss out on the great deals during the Black Friday/Cyber-Monday weekend? Well MidwayUSA has announced a Second Chance Sale that runs through 11:59 PM CST on Monday, December 12th. Remember the listest prices end at Midnight tonight! Here are some of the best deals available now:
MidwayUSA Competition Range Bag: $34.99 marked down from $69.99
(AccurateShooter.com Reviewed Product.)
Lake City NEW 5.56×45 Brass (500 cases): $59.99 marked down from $114.99.
(This is new, unfired brass. You can also buy 1000 cases for $109.99 on sale.)
Frankford Arsenal Quick-N-EZ Case Tumbler Master Kit: $53.99 marked down from $73.99.
(Includes Vibratory Tumbler, Bucket, Media Separator, Media, and polish.)
Frankford Arsenal Stainless 6″ Electronic Caliper: $10.99 marked down from $22.99.
(Comes in fitted plastic box with battery.)
How much can you save reloading your own ammo? Well that depends on the cost of components and how much you have invested in your reloading gear. UltimateReloader.com has created a handy online Reloading Costs Calculator that lets you quickly compare the cost of reloaded ammo vs. factory ammo. Just enter the costs of powder, primers, bullets, and brass, and the Calculator will tell you the cost per round, per 20-rd box, per 50-rd box, and cost per thousand. Note — when setting the price of the brass you need to divide the initial cost by the number of predicted reloads. For example if you have 500 pieces of brass that cost $40/100 to buy ($200 total), but you get 8 reloads per case, then you put $25.00 in the Calculator ($200 total brass cost divided by 8).
True Reloading Cost Should Include Amortized Tool Expenses
Ah… but there is a catch. To understand the true cost of reloading, you also need to consider the costs of your tools and accessories, amortized over the tools’ loading lifespan. Let’s say you have $1000.00 invested in presses, dies, tumblers, measuring tools and other accessories, with a residual value of $500.00 (upon resale). If you load 5,000 rounds with those tools over their lifespan, you need to add $0.10 per round for tooling costs (your investment minus residual value, divided by the number of rounds loaded). The UltimateReloader.com Calculator does not include amortized tooling costs, but that’s something you can easily figure out on your own.
Excellent Resource for Reloading Videos
After you’ve tried out the Reloading Costs Calculator, check out the other content on UltimateReloader.com. This site features some of the best gun-related “how-to” videos on the internet. With sharp video and clear audio, the production quality is very high. If you use a progressive press (Dillon, Hornady, RCBS), you should definitely watch UltimateReloader.com’s videos — you’ll probably learn a new trick or two. In the sample video below, you can see how Hornady’s new Bullet Feeder works with its Lock-N-Load Progressive press.
K&M Precision Shooting Products has two very handy products you may not know about yet. The first, a brilliantly simple device that lets you see your case necks as you expand them, can be used by anyone who necks-up brass (with a compatible expander die body). The second new product is a specialized “fat grip” holder that will make neck-turning easier for those of you out there who use K&M neck-turners.
K&M Expand Mandrel Window Riser
This is a simple threaded extension placed between your expander die body (K&M Expand Iron) and the top of your press. It carries the expander mandrel higher, above the press, and has a cut-out view port so you can see the mandrel as it passes through the neck. Smart, eh? This provides visual feedback during the process of expanding your brass. The patent-pending view riser costs $20.00. Will it expand necks faster, or reduce run-out? We doubt it, but we still would like to have one, if only to eyeball the mandrel to control the neck-entry rate more consistently from case to case.
Installation: Thread the Expand Mandrel Window Riser into the top of your loading press, then thread the K&M Expand-Iron (Expander Die Body) fully into the top of the window riser and adjust each so you can stroke out the press completely without driving the case mouth into the press adapter. This allows you to view the expanding operation which is typically blind under the press. The riser also eliminates the need for the stop screw in the expander mandrel. LINK: Expand Window Riser Instructions (PDF).
Ergo Holder for K&M Neck-Turning Tool
K&M’s rounded, oversized Ergo Holder lets you hold the K&M neck-turning body more securely (and with less hand cramping). Priced at $35.00, it is an expensive accessory, but we suspect many guys with K&M neck-turners will spring for an Ergo holder just because it gives you a more secure and comfortable grip on the small, square-edged K&M neck-turner.
Customer Feedback Inspired K&M’s Ergo Holder
The folks at K&M told us that their new Ergo Holder was produced in response to customer requests: “[Customers reported that] the neck turner can be hard to hold due to its compact size, especially in high-volume use. The Ergo Holder is machined from aluminum, providing a fatigue-proof grasp of the neck turner. Its mass works like a heat sink to help dissipate heat from the pilot during the turning process. The neck-turner body easily assembles into the Ergo Holder and is held in place with one set screw. The Ergo holder is also designed with the dial indicator in mind and actually makes its use more convenient”.
LINK: Ergo Holder Installation/Use Instructions (PDF).
Credit Forum Member EdLongRange for spotting these new K&M products.
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A while back, Sinclair International’s Reloading Press Blog featured a “round-table” discussion of reloading techniques. Sinclair’s team of tech staffers were asked: “What do you feel is the one-most crucial step in precision reloading?”
17-20 Caliber Drop Tube Adapter
On his 
