Forum Member Builds DIY F-Class Rifle and Belt-Drive Rest

This story first appeared last year. We’re featuring it again by popular request.
Some of our mechanically-skilled readers chamber their own barrels or bed their own stocks. But these are relatively simple tasks compared to the jobs of constructing an entire rifle plus building an advanced front rest from scratch. Well that’s exactly what Forum member Steve B. (aka Essexboy) did. He built his own rifle and an impressive twin-belt-drive pedestal rest. (Click photo below to see large version). And get this, Steve’s home-made rifle was victorious in its first-ever match. Steve reports: “I shot my first Comp with the rifle this weekend and managed to win with a score of 239-21!” (The match was shot at 300/500/600/1000/1100 with English scoring of 5 points for center bullseye).

Do-It-Yourself F-Open Rig from England
Steve, who hails from Essex in the UK, constructed virtually every component of his skeleton-style rifle except the 28″ HV Bartlein barrel (chambered as a 6mm Dasher) and the Tikka 590 donor action. Steve also did all the design and fabrication work on his one-of-a-kind front rest. Steve tells us: “Over the last year or so, I made this rifle stock and rest. I managed to make it all on a little Myford Lathe, as you can tell I’m no machinist but it saved me a load of money — so far I’ve got about $200 invested plus the barrelled action. The stock is aluminum except for the stainless steel bag runner. The rifle came in at one ounce under weight limit for F-Class Open division.” Steve did get help with the chambering and barrel-fitting, but he hopes to do all the barrel work himself on his next project.

The gun is very accurate. Steve notes: “I have shot the rifle to 1100 yards and it shoots well. Last time out the rifle dropped just one point at 1000 yards and 5 points at 1100 yards [English scoring system]. I know it’s not pretty, but it got me shooting long range F-Class for peanuts.” Message to Steve: Don’t worry how it looks. As another Forum member observed: “Any rifle that shoots well at 1100 yards is beautiful….”

Steve started with a Tikka 590 action: “The whole stock was made on a small (6.5×13) lathe and a vertical slide. This caused a few head scratching moments, figuring out how to hold the T6/HE30 alloy for the milling/turning operations, but it did teach me a few things. The hardest parts were clamping the longer sections (such as the fore-end) and keeping it all square. Due to the short cross-slide travel I had to keep re-setting the parts. I managed to keep all measurements to .0001″ (one thousandth). I’m most proud of the trigger guard (photo below). This took a full day but came out really well, even if I say so myself.”

Belt-Driven Front Rest
We’re impressed with Steve’s ingenious front rest. Steve explains: “The rest is belt-driven and still in the experimental stage — hence no powder coating or polishing yet. I may have gone over the top as the key moving parts (the pulleys) run on three (3) types of bearings: radial; reamed bush; and a ball race. The main post runs on a radial bearing and the feet even have bearings in them, so when I raise the main body up (for rough height adjustment) the foot stays static.”

Will Steve build another rifle? Steve says he will, and he’s upgraded his tools: “Since building the rifle I have acquired a bigger lathe (Harrison m250) and a milling machine. For the next project I hope to be able to do the barrel work (threading, chambering, crowning) as well.” The next gun might be another Dasher. Steve explains: “After extensive reading on AccurateShooter.com, I chose the 6mm Dasher chambering, as I have a shoulder problem and can’t shoot a rifle with a lot of recoil.”