Make Your Own Modified Case for Hornady O.A.L. Gauge
In this video, Forum member Erik Cortina shows how to create a custom modified case for use with the Hornady Lock-N-Load Overall Length Gauge (formerly the Stoney Point Tool). While Hornady sells modified cases for many standard cartridges, if you shoot a wildcat such as the 6mm Dasher or .284 Shehane, you’ll need to create a custom modified case*. And even if you shoot a standard cartridge such as the .308 Winchester you can get more consistent measurements if you make a custom modified case from a piece of brass fired in your chamber.
The process is straight-forward. Take a piece of brass fired in your chamber and full-length size it (with about .002″ shoulder bump). Then you need to drill out the primer pocket. Erik uses a mini-lathe for the operation, but this general process can be done with a drill press or other tools. Erik shows how to do this with a 0.290″ HSS (High Speed Steel) drill bit on a mini-lathe. After drilling the hole comes the tricky part — you need to tap the case with the precise 5/16″ x 36 threads per inch (tpi) right-hand thread that matches the male thread on the O.A.L. Gauge. This 5/16″ x 36 tpi tap is pretty uncommon, but you can order it from Amazon.com if you can’t source it locally.
If you use a mini-lathe, Erik suggests loosening the tailstock slightly, so it can float while cutting the threads. Erik also says: “Make sure you get the tap on pretty tight — it’s going to want to spin.” Erik turns the case at about 100 rpm when tapping the threads. Once the case and tap are rigged, the actual tapping process (see video at 6:00) takes only a few seconds. While the mini-lathe makes the tapping process go more quickly, the threading can also be done with other systems.
TIP: Don’t just make one modified case, make three. That gives you one for your range kit, one for your home reloading bench, plus a spare (since you WILL eventually lose or misplace one).
Here’s the Stuff You Need
| 5/16″-36 TPI Threading Tap The required thread is somewhat uncommon. You need a 5/16″ – 36 tpi Right Hand Thread Tap. If you can’t find it locally, Amazon.com carries the correct tap. Erik notes: “The 5/16-36 tpi tap is not a common size. I think Hornady did this on purpose to make it more difficult for the average guy to make his own modified cases.” |
0.290″ Drill Bit Erik uses an 0.290″ HSS “L” drill bit. (This “L” Letter Gauge code designates a 0.290″ diameter bit). A close metric equivalent would be 7.3 mm (0.286″). Erik says: “A 9/32″ drill will also work but it will be harder to run the tap in since the hole will be .281″ instead of .290″ with the Letter Gauge L bit.” |
Tips for Using O.A.L. Gauge with Modified Case
We’ve noticed that many folks have trouble getting reliable, consistent results when they first start using the Hornady O.A.L. Gauge (formerly the Stoney Point Tool). We’ve found this is usually because they don’t seat the modified case properly and because they don’t use a gentle, consistent method of advancing the bullet until it just kisses the lands.Here is our suggested procedure for use the O.A.L. Gauge. Following this method we can typically make three of four measurements (with the same bullet), all within .001″ to .0015″. (Yes, we always measure multiple times.)
1. Clean your chamber so there is no build-up of carbon, debris, or lube. Pay particular attention to the shoulder area.
2. Screw the modified case on to the O.A.L. Gauge. Make sure it is seated firmly (and doesn’t spin loose). Note, you may have to re-tighten the modified case after insertion in the chamber.
3. Place your selected bullet so that the ogive (max bullet diameter) is behind the case mouth. This prevents the bullet from “snagging” as you insert the tool in the action.
4. Insert the O.A.L. Gauge into your chamber smoothly. Push a little until you feel resistance. IMPORTANT — You need to ensure that the shoulder of the modified case is seated firmly against the front of your chamber. You may have to wiggle and twist the tool slightly. If you do not have the modified case seated all the way in, you will NOT get a valid measurement.
5. Advance the bullet slowly. (NOTE: This is the most important aspect for consistency!). Push the rod of the O.A.L. tool gently towards the chamber. DON’T shove it hard! Easy does it. Stop when you feel resistance.
6. IMPORTANT. After gently pushing on the rod, give the end of the rod a couple forward taps with your finger. If your bullet was slightly skewed, it may have stopped too far back. Adding a couple extra taps will fix that. If the bullet moves after the taps, then again push gently on the rod. NOT too much! You just want to push the bullet until it just “kisses” the lands and then stops. Do NOT jam the bullet into the rifling. If you do that you will never get consistent results from one measurement to the next.
* For a $15.00 fee, Hornady will make a custom modified case for you if you send two fired pieces of brass. Send fired cases and $15.00 check to: Hornady Manufacturing, Attn: Modified Cases, 108 S. Apollo St., Alda, NE 68810. More Info HERE.
Then we decided to go up to Danny’s and Bill’s hard rock dairy farm. We set up on the top of a high hill and shoot over the farm buildings to another mountain where there is a huge pasture with large rock piles. We scanned this pasture for about an hour and a half. Roy has a pair of Zeiss 8-power binocs and I use a pair of the Leica 10-power Geovids with built-in laser rangefinder. I also have a “Big Eyes” set-up — two 22-power Kowa spotting scopes mounted on a bracket and used on a sturdy tripod. After some time searching the field for hogs and seeing none, we decided to pack up and go to a farm owned by Donnie Campbell. Over the years we have shot many a hog here. Roy once shot one here at 905 yards and my longest shot on this farm was 714 yards. Most kills here are made at over 400 yards. There’s a perfect place to shoot hogs from a single firing position. At the back property line was a big hill about 400 feet higher than the surrounding pastures and we could see and shoot about 200 degrees around us all the way out to 1,200 yards.
