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May 12th, 2016

CMP Brings Electronic Targets to Camp Perry and Beyond

Electronic Targets Camp Perry

Camp Perry is moving into the future. The first fifteen (15) electronic targets are being installed right now at Camp Perry’s Petrarca Range. This is the beginning of a process to supply many ranges at Camp Perry with state-of-the-art Kongsberg (KTS) electronic targets similar to those installed at the CMP’s Talladega Marksmanship Park. NOTE — the CMP is not planning a whole-scale replacement of all of Camp Perry’s old-fashioned targets. However the CMP hopes to modernize the Camp Perry facility, by installing some electronic targets on all Camp Perry ranges by summer 2018.

Electronic Targets Camp Perry
Camp Perry’s new Kongsberg electronic targets will be similar to the targets installed at the Talledega facility (shown above). Image courtesy CMP and www.AL.com.

New Kongsberg Electronic Targets for Camp Perry
On the Camp Perry Petrarca Range in Ohio, KTS targets for rifle, pistol and smallbore are currently being installed. The CMP states: “The project is going according to plan and is within budget, with completion expected by the end of June for CMP use and those attending the National Matches.”

When the new target systems are installed, the Petrarca Range will offer 10 KTS targets for rifle and five KTS targets for pistol and smallbore. Though the rifle targets will be located at the 200-yard line, the changing of the target faces and the use of reduced target definitions will allow shooters to practice for longer distances as well. Pistol targets will be mounted in portable carriers that will allow them to be set up at 25 or 50 yards.

Kongsberg Target System

More Electronic Targets at Camp Perry by 2018
It is hoped that some KTS rifle targets will be available on ALL of the Camp Perry ranges by summer of 2018. (These will supplement the conventional target frames, not replace them altogether). 2016 National Match competitors will be able to try out the new KT targets when they visit the Camp Perry training site in July. In the future, the Petrarca Range will be open for public use.

Monitors Display Score and Shot Location Instantly
Kongsberg talladega electronic targetEach Kongsberg target connects to a monitor that displays the hit locations to the shooter. Easy push-button controls allow the shooter to cycle through hits and options without having to change positions. The monitors employ non-glare glass protected by an aluminum frame that acts as a shade. This ensures good visibility for the shooter.

Engineered in Norway, Kongsberg target systems do more than just display shot locations to competitors. The system automatically calculate scores, and every target is networked to a central, “command” computer. This can provide updated competitor rankings, and can even display the results to event spectators on large view screens. See how it works in this video from Kongsberg:

Video Demonstrates Kongsberg Target System

Mobile Electronic Targets Will Be Moved Around the Country
The CMP now has set of mobile electronic Kongsberg High Power targets. The CMP plans to shuttle these transportable targets to a variety of ranges in the north, south, east, and west, allowing shooters around the country to experience the benefits of electronic target systems. The CMP has found that shooters love the fact that matches run much more quickly and efficiently with electronic targets, as shooters do not have to be shuttled to the pits between relays. In addition, each shooter has a monitor providing instant feedback of his shot locations and scores.

In April, 15 mobile electronic targets were temporarily installed and fired upon from 200, 300 and 600 yards at the Oklahoma City Gun Club during the Oklahoma CMP Games Matches. The mobile targets were transported from Talladega and mounted by the CMP and volunteers for use during the event. The targets were removed at the conclusion of the event for future use at other High Power ranges.

Permalink Competition, News 3 Comments »
May 11th, 2016

Bullet Seating Advice — How to Avoid Ring Marks on Your Bullets

Seating Stem Reloading Tip Sierra Bullet .223 Remington compressed loads

Here’s a helpful hint for hand-loaders from Sierra Bullets. While this article focuses on Sierra’s new Tipped Match-King bullets, the recommended solutions apply to other bullet types as well. The article explains how sharp edges on a seating stem can cause a ring to be pressed into the bullet jacket — especially with compressed loads that resist downward bullet movement. Here Sierra technician Rich Machholz diagnoses the problem and provides a solution.

Solutions for Ring Marks Caused by Seating Stems

by Sierra Bullets Ballistic Technician Rich Machholz
Now that the new Tipped MatchKing® (TMK) bullets are being shipped and shooters are putting them to use I have received several calls regarding marking on the bullet ogive from the seating stem.

The cause can be traced to one of several things.

In the .223 and especially with the long, 77 grain TMK seated at 2.250” or even 2.260” most loads of Varget® and Reloder® 15 are compressed loads, sometimes heavily compressed. This puts a great deal of pressure on the bullet through the seating stem. The result of all this pressure is a mark of varying depth and appearance on the ogive of the bullet. [Editor: We have seen this issue with a variety of other bullet types/shapes as well, including non-tipped VLDs. The solution is profiling the internal cone of the seating stem to match your bullet shape.]

Some older seating stems might even bear against the tip of the bullet which can make a slight bulge in the jacket just below the junction of the resin tip and the copper jacket in a compressed load. If this is the case there is not a ready fix other than calling the die manufacturer and requesting a new deeper seating stem.

Polish Your Seating Stem to Remove Sharp Internal Edges
If the seating stem is of proper depth the culprit most generally is a thin sharp edge on the inside taper of the seating stem. This is an easy fix that can be accomplished by chucking a spare 77 grain bullet in your drill, coating it with valve grinding compound or even rubbing compound or in a pinch even tooth paste.* Remove the seating stem assembly from the seating die. Turn the drill on and put the seating stem recess over the spinning bullet with the polishing compound to break or smooth the sharp edge that is making the offending mark. This might take more than one application to get the proper polish depending upon what you use, but the more you polish the better the blend of angles which will [ensure the stem matches the bullet contours, not leaving a sharp ring].

Seating Stem Reloading Tip Sierra Bullet .223 Remington compressed loads

If the above is a little more than you care to tackle you might try very fine emery cloth twisted to a point that can be inserted into the mouth to the seating stem and rotated to polish the inside to eliminate any sharp edges that might be present.

Load Advice for 77gr TMKs in the .223 Rem
And last but certainly not least. Actually, even though we don’t say you need additional data for the TMKs, remember you are dealing with heavily-compressed loads in some cases because of the additional bullet length. Due to the additional length of these new bullets and in the interest of gaining some room in the case you might consider trying a slightly faster extruded powder like BenchMark or the 4895s or an even more dense powder like the spherical H335®, CFE223 or TAC. The extra room will allow for trouble free bullet seating also.

Good luck and remember we are no further away than your telephone: 1-800-223-8799.

Sierra Bullets Match-King Reloading Bullet Seating

Permalink Reloading, Tech Tip 4 Comments »
May 11th, 2016

NRA to Offer Precision Long Range Shooting School

NRA Long Range Precision Shooting School

The NRA will debut a new long range training program this summer at the Peacemaker National Training Center in West Virginia. Registration is now open for the National Rifle Association’s Precision Long Range School. Three summer sessions will be offered: July 2-3, August 13-14, and September 3-4, 2016. Price is a painful $1900.00 per two-day session. That does include guns, ammo and instruction, but NOT lodging. (Think about that — for $1900.00 you can buy a pretty nice rifle and practice on your own. Likewise that $1900.00 will buy a very high-quality scope.)

The NRA Precision Long Range School is designed to teach students how to hit very small targets out to (and beyond) 1,100 yards, and how to make hits on the first shot. Sessions will be lead by some of the nation’s best long range instructors and students will be provided with top-of-the-line guns, ammo, optics, and all necessary gear.

NRA Long Range Precision Shooting School

This unique school covers a spectrum of long range shooting disciplines. Students will learn long-range competition “best practices”, tactical long-range methods, and long-range hunting techniques. This school will be taught in MILS. Specific techniques covered will include: Dialing, Holding Off, Target Transition, Advanced Long Range Marksmanship, Suppressor Usage, and Long Range Speed Shooting.

The school will also cover Advanced External Ballistics, Advanced Wind Reading, and Applied Ballistics Software Usage. For these subjects, seminar-style instruction will be combined with range practice to put learned skills into practice at long range.

The NRA Precision Long Range School will provide top-quality hardware to participants: Surgeon rifles built on Modular chassis systems, chambered for the .260 Remington cartridge. These rifles will be fitted with Nightforce ATACR MIL-R optics and AWC Silencers suppressors. The Top-of-the line Swarovski spotting scopes and range-finding binoculars will be employed, along with Kestrel wind meters with Applied Ballistics software. Nexus-brand .260 Rem ammo completes the package available to Long Range School attendees.

To register, or obtain more information about the NRA Precision Long Range School, visit the Long Range School Webpage or call (844) 672-6883.

Permalink Shooting Skills, Tactical 6 Comments »
May 11th, 2016

Weaver Rail Adapters for Top-Grooved Receivers

Here’s a useful, cost-efficient product if you have a rifle with a 3/8″ dovetail on top of the action and you want to use a scope with Weaver-style rings. Kwik-Site offers three grooved receiver adapter products. The first is a two-piece set of short rails that clamp to a 3/8″-wide dovetail. Priced at just $13.50, this two-piece rail set, item KS-W22, is available in gloss black, matte black, and a stainless finish. If you prefer a one-piece rail, Kwik-Site offers the KS-W23 ($29.95) and KS-W24 ($30.95). Both are offered in matte black or silver (stainless-look) finishes. The KS-W24 will work with Romanian rifles.

These Kwik-Site products provide a low-cost solution if you want to take a scope from a rifle with a Weaver Rail and place the optic on a dove-tailed action without removing the scope from the ring set. Please note however, you’ll still need to re-zero the scope when you move it from one rifle to another. To order online, visit www.KwikSitecorp.com.

Permalink New Product, Optics 2 Comments »
May 10th, 2016

Ruger Upgrades Ruger Precision Rifle and Raises Price $200.00

Ruger Precision Rifle New Model Enhanced handguard muzzle brake

The Ruger Precision Rifle (RPR) has been a huge sales success. Nearly a year after its introduction, the RPR remains in very high demand. The first production run by Ruger essentially sold out, so it is very hard to find one for sale, in any caliber.

CLICK HERE for Large-format Ruger Precision Rifle Product Brochure (4mb PDF).

Though it has a big winner on its hands, Ruger has made some upgrades to its popular RPR. An “enhanced” RPR will be offered with a new handguard, bolt shroud, and muzzle brake. Two new models have been added to the RPR line-up, the model 18004 in .308 Win, and the model 18008 in 6.5 Creedmoor. These models, priced at $1599.00 MSRP, feature a new, low-profile handguard, a new aluminum bolt shroud, and a muzzle brake. The new handguard will work better for scopes with large front objectives. The muzzle brake should reduce felt recoil, but we do wonder whether accuracy might suffer. The brakeless, first-generation RPRs exhibited very good accuracy most of the time.

Ruger Precision Rifle New Model Enhanced handguard muzzle brake

For the time being, the original model RPRs will be offered along with the new enhanced RPRs: “Both the original and enhanced configurations will be available from Ruger for a time, with the initial pattern being phased out as supplies are depleted.” (Source: American Rifleman). But there is a catch. The new models cost $200.00 more than Gen 1 RPRs. Ruger lists a $1599.00 MSRP for the enhanced RPRs versus $1399.00 for Gen 1 models.

To See NEW FEATURES, click the image below, then SCROLL down the page on the Ruger web page that loads. Yes, the VIDEO is there — you just have to scroll down.
Ruger Precision Rifle New Model Enhanced handguard muzzle brake

According to American Rifleman, the new handguard has multiple benefits: “Still free-floating and KeyMod-compatible, the new design omits the original’s top-mounted Picatinny rail in order to increase scope clearance. Given the larger objective lenses utilized by long-range optics, this enhancement makes a lot of sense. The bottom surface of the new handguard is also contoured with a flatter surface, providing for a more stable foundation for the mounting of bipods than the original model.” Current RPR owners can purchase the new-style 15″ aluminum handguard for $249.95 from ShopRuger.com.

Ruger Precision Rifle New Model Enhanced handguard muzzle brakeRuger RPR Hybrid Muzzle Brake
The original, Gen 1 Ruger Precision Rifle had a threaded muzzle covered by a thread cap. The new “enhanced model” features a factory-installed “hybrid” brake fitted to the barrel. This brake combines radial holes in the rear half with large, angled side ports in the front. Ruger claims the brake reduces recoil almost 40% on a 6.5 Creedmoor. This brake can be purchased separately for $99.95 from ShopRuger.com.

Permalink - Videos, New Product, Tactical 16 Comments »
May 10th, 2016

Lyman Releases 50th Edition Reloading Handbook at NRA Show

lyman reloading handbook 50th Edition Ideal manual hand loading

The 50th Edition of the Lyman Reloading Handbook is here — and it’s bigger and better than ever. This 50th Anniversary Edition, the first to be produced in full color, includes more load data, and covers more cartridge and bullet types than ever before. This handbook has a strong heritage, starting with the Ideal reloading manuals from the early 20th Century. For more than a century the Ideal Handbook (and later) Lyman Handbooks have been popular and reliable data sources for hand-loaders. (In 1925, Lyman purchased Ideal Reloading Products, which produced the Ideal reloading handbooks.)

View Lyman 50th Anniversary Handbook at the NRA Annual Meeting in Louisville
The full-color Lyman 50th Edition will be available for the first time at the upcoming NRA Annual Meeting in Louisville, Kentucky on May 19-22, 2016. The Hardcover Edition (item #9816050) is priced at $39.98, while the Softcover Edition (item #9816051) retails for $29.98. Notably, Lyman will donate $1.00 to the NRA for every Lyman 50th Edition Reloading Handbook sold during the first year of its publication.

NRA Annual Meeting & Exhibits

Lyman 50th Edition Handbook Features and Highlights:

• New Cartridges in 50th Edition: 17 Hornet, 6.5 Grendel, 6.5 Creedmoor, 6.5-284, 26 Nosler, 28 Nosler, 300 Blackout, 300 RCM, 338 RCM, 450 Bushmaster, 458 SOCOM, 50 Beowulf

• Expanded Selection of Bullets: Barnes, Hornady, Remington, Sierra, Speer, Swift and Winchester plus full selection of cast bullets

• Feature Articles by Top Gun Writers and Firearm Industry Experts

• “Barrels – Looking into the Unknown” by Ryan Newport

• “Advanced Case Preparation Techniques” by John Haviland

• “What is a Ballistic Coefficient and How Do You Use It?” by Dave Emary and Lane Pearce

• “The History of Modern Lyman Handbooks” by Ed Matunas, Ken Ramage and Tom Griffin

Permalink New Product, Reloading 4 Comments »
May 10th, 2016

Tips for Reclaiming .223 Rem Range Brass

Bryce Towsley has authored an informative article on Reclaiming .223 Rem Brass. Writing for Shooting Illustrated Online, Towsley confesses: “I’m a brass horder…. I end every shooting match on my hands and knees. If the rest of the competitors want to litter the range with their discarded cases, I see it as my civic duty to clean up the mess.” If you burn through a lot of .223 Rem ammo on the varmint fields or in multi-gun matches, we suggest you read Towsley’s article.

Towsley advises that you need to be cautious with range pick-up brass: “Range brass is full of dirt, dust, sand and debris that can be damaging to loading dies, as well as causing other problems.” So, range pick-up brass must be cleaned and then sorted carefully. Towsley explains that you should toss brass that is badly dented, and you have to make sure to remove the primer pocket crimp in military brass. This can be done with a crimp reamer or a swaging tool such as the Dillon Super Swage 600. The latter works well, but Towsley cautions: “For the swager to work properly, you must sort the cases by brand and lot, and then readjust the swager for each new lot.”

Trimming Quantities of Brass
Before loading, “reclaimed” range brass should, of course, be full-length sized and you should trim all the brass to the same length. “Cases that are too long can cause all kinds of problems”, explains Towsley.

We envy the system Towsley uses to trim brass. He has a Dillon Rapid Trim 1200B set up on the top of a single-stage press: “You simply insert a case into the shell holder and raise the ram to trim it instantly. The process is so fast, it almost feels like cheating.” The Rapid Trim is a very neat gadget — it even has an attachment for a vacuum hose to remove the cuttings. The photo at right shows a 1200B installed on a Dillon progressive press.

We definitely recommend you read Bryce Towsley’s Reclaiming Range Brass Article from start to finish. The article offers useful advice that will help you reload any rifle cartridge — not just .223 Rem range brass. Towsley also showcases many good labor-saving devices that can speed up and simplify the process of bulk rifle cartridge reloading.

Permalink - Articles, Reloading 4 Comments »
May 9th, 2016

Bargain Finder 34: AccurateShooter’s Deals of the Week

Accurateshooter Bargain Finder Deals of Week

At the request of our readers, we provide select “Deals of the Week”. Every Monday morning we offer our Bargain selections. Here are some of the best deals on firearms, hardware, reloading components, and shooting accessories. Be aware that sale prices are subject to change, and once clearance inventory is sold, it’s gone for good. You snooze you lose.

1. Cabelas.com — Rock Chucker Supreme Reloading Kit

Deals of Week RCBS Rock Chucker Supreme Kit

Everything you see above can be yours for just $225.00, after manufacturer’s rebate. Right now, Cabela’s is selling the Rock Chucker Supreme Master Reloading Kit for $300.00. That’s a good deal as this Reloading Kit sells elsewhere for up to $360.00. But he’s the real incentive — if you spend $300.00 on RCBS products in 2016, RCBS will send you a $75.00 rebate. That reduces your net cost to just $225.00 for the entire Kit.

2. Bullets.com — Norma .22LR Ammo (Match 22 & Tac 22)

Norma Match 22 Tac .22 LR Ammo rimfire ammunition bullets.com

Need quality .22 LR rimfire ammo at an affordable price? Consider Norma. Most folks think Norma only produces centerfire ammo and cartridge brass. As a result, people haven’t been looking for Norma rimfire ammo. Their loss is your gain. Accurate, reliable Norma .22 LR ammunition is in-stock right now at leading online vendors. This is good quality ammo, made in Europe. Bullets.com has Norma Tac-22 ammo in stock at $5.25 per 50-rd box (SKU: BL7819). In addition, Bullets.com offers Norma Match-22 ammunition at $7.50 per 50-rd box (SKU: BL11887).

3. Natchez — RCBS ChargeMaster Dispenser, $279.99

RCBS Chargemaster scale dispenser Natchez

Here’s a very good deal on the popular RCBS ChargeMaster combo scale/powder dispenser. This unit sells elsewhere for up to $389.00. You may want to act quickly as sale pricing changes frequently and many other vendors have recently raised their price on the Chargemaster. MidwayUSA sells this for $349.99 now while the current Amazon.com price is $322.99.

4. Midsouth — Plano All-Weather Hard Case, $74.72

Plano Gun Case Midsouth

Here is a very rugged hard case that compares well with a Pelican case, yet is less than half the cost. Plano’s new GunGuard All Weather™ 46″ gun case features heavy-duty, dual-stage lockable latches, a user-configurable foam interior, and a watertight/airtight closure with built-in pressure valve. The interior size is 43″ X 13″ X 5″, while the pluckable foam zone is 39.25″ X 10.25″. This is a very tough case that can withstand hard handling.

5. Sportsman’s Guide — Frankford Arsenal Case Tumbler Kit

AccurateShooter Deals of week bargain discount savings Frankford Arsenal Case Tumbler Kit Media Separator bargain sportmans Guide

For just $69.99, this Frankford Arsenal Kit provides everything you need to clean brass: Vibratory Tumbler, Rotary Media Separator, Bucket, Corn Cob Media (3 lbs.), and Brass Polish. The Case Tumbler holds up to 600 9mm cases or 350 .223 Rem cases. The separator system is generous, with a 3.5-gallon bucket. NOTE: Sportsman’s Guide Buyers Club members can purchase for $62.99.

6. Grafs.com — Magnetospeed Sporter $179.99

Deals of Week RCBS Rock Chucker Supreme Kit

If you have been waiting to get a Magnetospeed… wait no longer. Priced at just $179.99 at Grafs.com, the Magnetospeed Sporter model costs less than half as much as Magnetospeed’s V3 models. This chronograph attaches directly to your barrel so you don’t have to go downrange to position tripods and set up skyscreens. For most people the Sporter Model contains all the features they need. Using Magnetspeed’s XFR adapter (sold separately), data can be transferred easily from the display module to your mobile device. READ Magnetospeed Sporter Review.

Permalink Hot Deals, Reloading 1 Comment »
May 9th, 2016

NEW: Modern Advancements in Long Range Shooting, Volume II

Bryan Litz Applied Ballistics Modern Advancements Volume 2 II testing pre-order

There’s an all-new book from Applied Ballistics. Modern Advancements in Long Range Shooting – Volume II, is now available for pre-order from the Applied Ballistics eStore. This 356-page hardcover resource is chock full of information, much of it derived through sophisticated field testing. The pre-order price is $34.95, $5.00 off the regular $39.95 price. The books are expected to ship in July, 2016.

AUDIO FILE: Bryan Litz Talks about Modern Advancements in Long Range Shooting, Volume 2. (Sound file loads when you click button).

Volume II of Modern Advancements in Long Range Shooting contains all-new content derived from research by Applied Ballistics. Author Bryan Litz along with contributing authors Nick Vitalbo and Cal Zant use the scientific method and careful testing to answer important questions faced by long range shooters. In particular, this volume explores the subject of bullet dispersion including group convergence. Advanced hand-loading subjects are covered such as: bullet pointing and trimming, powder measurement, flash hole deburring, neck tension, and fill ratio. Each topic is explored with extensive live fire testing, and the resulting information helps to guide hand loaders in a deliberate path to success. The current bullet library of measured G1 and G7 ballistic coefficients is included as an appendix. This library currently has data on 533 bullets in common use by long range shooters.

Bryan tells us that one purpose of this book is to dispel myths and correct commonly-held misconceptions: “Modern Advancements in Long Range Shooting aims to end the misinformation which is so prevalent in long range shooting. By applying the scientific method and taking a Myth Buster approach, the state of the art is advanced….”

Bullet Dispersion and Group Convergence
Bryan Litz Applied Ballistics Modern Advancements Volume 2 II testing pre-order

Part 1 of this Volume is focused on the details of rifle bullet dispersion. Chapter 1 builds a discussion of dispersion and precision that every shooter will benefit from in terms of understanding how it impacts their particular shooting application. How many shots should you shoot in a group? What kind of 5-shot 100 yard groups correlate to average or winning precision levels in 1000 yard F-Class shooting?

Chapter 2 presents a very detailed investigation of the mysterious concept of group convergence, which is the common idea that some guns can shoot smaller (MOA) groups at longer ranges. This concept is thoroughly tested with extensive live fire, and the results answer a very important question that has baffled shooters for many generations.

Bryan Litz Applied Ballistics Modern Advancements Volume 2 II testing pre-orderPart 2 of this Volume is focused on various aspects of advanced hand-loading. Modern Advancements (Vol. II) employs live fire testing to answer the important questions that precision hand loaders are asking. What are the best ways to achieve MVs with low ES and SD? Do flash hole deburring, neck tension, primer selection, and fill ratio and powder scales sensitivity make a difference and how much? All of these questions are explored in detail with a clear explanation of test results.

One of the important chapters of Part 2 examines bullet pointing and trimming. Applied Ballistics tested 39 different bullet types from .224 through .338 caliber. Ten samples of each bullet were tested for BC in each of the following configurations: original out of the box, pointed, trimmed, pointed and trimmed. The effect on the average BC as well as the uniformity in BC was measured and tabulated, revealing what works best.

Part 3 covers a variety of general research topics. Contributing author Nick Vitalbo, a laser technology expert, tested 22 different laser rangefinders. Nick’s material on rangefinder performance is a landmark piece of work. Nick shows how shooters can determine the performance of a rangefinder under various lighting conditions, target sizes, and reflectivities.

Chapter 9 is a thorough analysis of rimfire ammunition. Ballistic Performance of Rifle Bullets, 2nd Edition presented live fire data on 95 different types of .22 rimfire ammunition, each tested in five different barrels having various lengths and twist rates. Where that book just presented the data, Chapter 9 of this book offers detailed analysis of all the test results and shows what properties of rimfire ammunition are favorable, and how the BCs, muzzle velocities and consistency of the ammo are affected by the different barrels.

Chapter 10 is a discussion of aerodynamic drag as it relates to ballistic trajectory modeling. You will learn from the ground up: what an aerodynamic drag model is, how it’s measure and used to predict trajectories. Analysis is presented which shows how the best trajectory models compare to actual measured drop in the real world.

Finally, contributing author Cal Zant of the Precision Rifle Blog presents a study of modern carbon fiber-wrapped barrels in Chapter 11. The science and technology of these modern rifle barrels is discussed, and then everything from point of impact shift to group sizes are compared for several samples of each type of barrel including standard steel barrels.

Permalink Bullets, Brass, Ammo, New Product, Reloading No Comments »
May 8th, 2016

Sunnen Barrel Honing System Used by Pac-Nor Barreling

Pac-Nor PacNor Barreling honing hone Sunnen lapping barrel
Pac-Nor Production Manager Casey Dichter says the Sunnen hone produces a consistency in bore diameter that is much superior to hand-lapping. The Sunnen machine has all but eliminated the standard pre-rifling lap. “You can really tell the difference between a bore that was honed before rifling and one that was [only] lapped”, notes Dichter.

Gun Barrel Honing System Hits Target for Pac-Nor Barreling
Manufacturing precision rifle barrels has always been something of an art that involves hand lapping of the bore surface twice, before and after the rifling profile is cut or swaged in by a rifling button. In fact, a bright, hand-lapped bore is considered one of the hallmarks of a precision rifle barrel, despite the inherent variations from manual work done by people who get bored and tired from the monotonous chore. Pac-Nor Barreling, Inc. set its sights on this issue more than a year ago and hit the X-ring with the newly developed Sunnen HTE honing machine. The machine has all but eliminated Pac-Nor’s pre-rifling lap, which is the more difficult and time-consuming of the two laps. Pac-Nor is also producing as many custom barrels as ever, but with a slightly smaller staff. “Our objectives with the hone were to build a better product with less labor, and the honing machine has exceeded my expectations,” said Pac-Nor Production Manager Casey Dichter. “The hone produces a consistency in bore diameter that is head and shoulders above lapping, within two to three millionths of an inch end-to-end when it’s really dialed in,” he said. “This, in turn, improves the consistency of the rifling process by minimizing variation in the depth of the grooves. We still finish lap after rifling, but it’s easier because we just polish off the fine crosshatch finish that may be left after honing and rifling.”

Pac-Nor PacNor Barreling honing hone Sunnen lapping barrel
The Sunnen hone secures the barrel blank in a 3-jaw chuck, with honing oil pumped into one end while the tool works from the opposite end. Sunnen’s specialized Long Bore Tool uses metal-bond diamond or CBN superabrasives to quickly remove reamer marks, waviness, tight spots and other imperfections left by upstream processes.

Honing is an ideal replacement for hand lapping barrel blanks before rifling. It quickly removes reamer scratches and surface waviness without labor-intensive hand lapping. A typical 600-grit abrasive can produce a 6-10 microinch Ra (0.15 to 0.25 µm) finish in a reamed barrel blank. By producing a consistent bore diameter (±0.0001″ or less), parallelism, roundness and surface finish end to end, honing yields more consistent performance from rifling buttons and cutters, resulting in a constant groove depth. The ideal bore geometry reduces distortion of the bullet shape.

Pac-Nor’s barrel-making process starts with cutting and facing premium bar stock, followed by gun drilling, done by four Pratt & Whitney twin-spindle machines and an Eldorado CNC twin spindle. After reaming, the barrels are gauged for size. Depending on the condition of the reamer, 0.0004″ to 0.0007″ of material is left in the bore. This must be manually lapped out or honed out to final size for rifling. “Everyone who works here has done hand-lapping,” said Dichter. “It’s an unpleasant job, particularly if the reamer is starting to get dull. Lapping may take 10 to 45 minutes, depending on the caliber of the barrel. We tried to shorten this, but when chatter marks get ‘ironed’ into the surface by the rifling button, the finish lap is even longer and more difficult, so there is no advantage. With lapping, too, there is potential for variation, simply because it’s a manual process. Lapping can also be a production limiter and in our region we have a very small labor force to draw on when we want to grow.”

Pac-Nor PacNor Barreling honing hone Sunnen lapping barrel
Pac-Nor cuts and faces premium bar stock, then gun drills on one of five twin-spindle machines, followed by reaming of the blanks. This rack of barrel blanks awaits completion.

The company had explored honing in the nineties, but re-visited the idea when Sunnen introduced its HTE honing machine in 2014. The HTE is a horizontal machine that can hone small-bore rifle barrels, with a diameter range of 0.150″ to 0.790” (4-20 mm), and lengths up to 60″ (1,524 mm). Designed specifically for long small bores, the machine features an extremely sensitive drive and tool feed system that provide maximum protection against tool overload/breakage. Tool specific force limits and run settings are stored in the touch-screen PC control, allowing the system to sense tight sections in the bore and correct them automatically.

Sunnen also developed a new Long-Bore Tool (LBT) designed to take on industry’s most difficult honing challenges in small bores of .17 caliber rifle barrels. The tool quickly remove reamer marks, waviness, tight spots and other imperfections left by upstream processes. The LBT utilizes metal-bond diamond or CBN super-abrasives for high productivity, long life and fast cycle times. Precision-machined of through-hardened tool steel, the LBT can produce bore accuracies of 0.000027″ (0.0006 mm) for diameter, roundness, and taper – from first part to last.

“We are currently honing about 80 percent of what we make and will do more as we acquire the tools in different calibers,” said Dichter. “Although there is a trade-off in cycle time and abrasive cost for additional honing, we are still able to run our reamers two to three times longer than when we lapped alone. With a hand lap, the time and effort increase when the reamer is getting dull.”

After honing, each barrel is inspected again before rifling with a pull-button. Pac-Nor makes its own Accu-Twist carbide rifling buttons and can provide different rifling styles, including polygonal, per the customer’s choice. A button is attached to a rod and the rod is pulled through the barrel. The company’s hydraulic rifling machine utilizes a CNC-machined twist bar with a helix angle that matches the twist rate requested by the customer. The final twist rate is confirmed afterward using a Barrel-Scan electro-optical twist measurement system.

The barrel is then stress-relieved in a tempering furnace, followed by contouring of the outer shape and final, finish lapping of the bore. “During the finish lap, you can really tell the difference between a bore that was honed before rifling and one that was lapped,” said Dichter. “You can easily sense any remaining tight or loose spots in the bore. The diameter uniformity and roundness of the honed bore are superb. The lap also feels different in a honed bore.”

Pac-Nor PacNor Barreling honing hone Sunnen lapping barrel

In competitive shooting where winning scores may be separated by thousandths of an inch, a few millionths of an inch improvement in the uniformity of a Pac-Nor barrel may make a big difference for a skilled shooter. For more information, visit www.sunnen.com or contact:

Sunnen Products Company
Mr. Bob Davis
Global Communications Mgr.
Sunnen Products Company
Tel: 314-781-2100
bdavis [at] sunnen.com

About Pac-Nor Barreling Inc.
Pac-Nor Barreling is a true custom manufacturer catering to bolt-action rifle shooters. The company’s principle markets are law enforcement, military, competitive shooters and hunters. Started in 1984 by avid shooter and company President Chris Dichter, Pac-Nor is now in its second generation under his son, Casey. In addition to barrel manufacturing, the shop will install the barrel on a customer’s action, or add features such as muzzle brakes or fluting on bolts and barrels etc.

The shop runs two shifts per day. A day shift of ten people produces 30-40 custom barrels of different calibers in 416R stainless or chrome-moly steel. A night shift of three people produces one type of barrel — about 50 AR-15 barrels per day for a rifle OEM.

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May 8th, 2016

A Mother’s Day Message…

Mothers' day mother's holiday grizzly video

“God could not be everywhere, and therefore he made mothers.” — Rudyard Kipling

Today is Mother’s Day. There are more than 85 million mothers in the United States, and today is the day we recognize all those ladies who brought life into the world.

This Editor lost his mother last July, so this Mother’s Day is particularly poignant — my first without her. Be good to your mother, cherish her, and love her without fail… always. In her latter years, attend to her needs, help her with her health, and take time to bring brightness (and laughter) into her life. Let her know that you appreciate all the sacrifices she made, and that you are grateful for all that she did for her children and family.

This Mother’s Day tribute was created by another man who recently lost his mother. It will help all of us appreciate all the things our mothers did for us…

Here are some quotes for Mother’s Day:

“Only mothers can think of the future — because they give birth to it in their children.” — Maxim Gorky

“Men are what their mothers made them.” — Ralph Waldo Emerson

“Such a mysterious business, motherhood. How brave a woman must be to embark on it.” ― M.L. Stedman

“All that I am or ever hope to be, I owe to my angel mother.” ― Abraham Lincoln

Photo credit to Grizzly Industrial.
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May 8th, 2016

Polly Tubb… Talented Shooter and Mother of a Champion

Pauline Polly Tubb David Tubb NRA High Power Championship Champion

Since this is Mother’s Day, here’s a story about one very special mother — a talented lady shooter who also reared one of the greatest marksmen in history, David Tubb.

Pauline Polly Tubb David Tubb NRA High Power Championship ChampionWe expect you’ve heard of David Tubb, 11-time NRA National High Power Champion. Without question, David is one of the greatest rifle shooters who ever lived. What you may not know is that David came from a family of shooters. David’s father, George Tubb, was a nationally-ranked High Power competitor. What’s more (now this may surprise you), David’s mother “Polly” was was a great shooter in her own right. When she wasn’t rearing a future Champion, Polly was hitting the X-Ring at rifle matches.

Pauline (“Polly”) S. Tubb of Canadian, Texas, earned several rifle championships during the course of her shooting career. In this photo, Polly took a moment to appear for a photo after winning the 1962 National Woman’s Bolt Rifle championship at Camp Perry. One shooter who competed against Polly observed: “I was there as a 1962 Pennsylvania State Team junior! I remember Polly. She beat some of the best Army and Marine shooters and always did it with style and good humor.”

Archive photo courtesy Civilian Marksmanship Program, TheCMP.org.
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