Dave Emary Retires as Hornady Senior Ballistician

Dave Emary is concluding his 24-year career at Hornady. Although retiring from full-time duties, Emary will continue with Hornady as a consultant. AccurateShooter.com wants to acknowledge Dave’s decades of important work in the gun industry. Brilliant, dedicated, and forward-thinking, Dave has been one of the top minds in our industry for many years. He will be missed. He can claim credit for many of the most important innovations in cartridge and bullet design in recent decades.

Ask Dave Emary what he liked best about his job as senior ballistics scientist at Hornady, and he’d tell you that it was finding better ways to do things. “At the heart of me, I’m a tinkerer,” Emary said.

To borrow an expression from aeronautics, this Air Force veteran is inclined to “push the envelope,” to think outside the box. “I’m not one willing to just go with the status quo,” Emary said.

Over his 24-year tenure with the company, Emary helped accomplish some of the biggest breakthroughs at Hornady. Although Emary said he was merely in the right place at the right time, the list of projects he influenced in one way or another is a long one.

Father And Son at the Vintage Sniper Match

Dave Emary was a key figure in starting the CMP’s Vintage Sniper Rifle Match. Dave was instrumental in bringing the new match to fruition and he says his father was his inspiration. Below, Dave Emary and his father Robert reflect on the success of the first Vintage Sniper Rifle Team Match held at Camp Perry.

Robert Emary (above right) was a decorated World War II scout sniper who parachuted into Holland after the Normandy Invasion and fought all the way to the Eagle’s Nest. (Photo: CMP The First Shot)

Dave Emary was a competitive shooter. This photo shows Dave (left) and “Gunny” R. Lee Ermey (right) shooting the Vintage Sniper Team Match at Camp Perry. (Photo: NRA Blog)

Q and A with Dave Emary

There is an interesting interview with Dave Emary on the Hornady Blog. Dave shares some insider knowledge on how new cartridge types are developed and SAAMI/CIP standardized. And Dave also comments on his favorite new and old cartridges:

Q: Which Hornady rounds have you helped design?

A: This list gets pretty long, Light and Heavy Magnum, A-MAX Match bullets, V-MAX bullets and the Varmint Express line, 450 Marlin, 17 HMR, 204 Ruger, 17 M2, LEVERevolution bullets and ammunition, 308 and 338 Marlin Express, Ruger Compact Magnums, Critical Defense bullets and ammunition line, 6.5 Creedmoor, Critical DUTY bullets and ammunition, Superformance propellants and ammunition. There’s probably some I’ve forgotten.

Q: What is your personal favorite caliber and why?

A: I love the 6.5 Creedmoor. It provides exceptional accuracy along with being very easy and comfortable to shoot. The external and terminal performance offered by 6.5 mm bullets for the ease of shooting is unmatched. At this point in time it is the only bolt action hunting rifle I own. I occasionally pick it up rather than my lever guns to go hunting. It almost seems unfair hunting with it because of how accurate and flat it shoots and how effective it is.

Q: Which historic calibers do you admire and which is the greatest in your view?

A: It’s hard to look past the .303 British and 8×57 because of their tremendous historic significance. I would also rate the .30–06 in with the previous two. The other cartridge I think really started the present day commercial sporting ammunition designs is the 30–30 Winchester. It was one of the first high velocity, smokeless, commercial offerings and lead the way for cartridge development that eventually far eclipsed it.

Dave Emary’s Background — Physics, Astronomy, Air Force Service, and Ballistics
After earning his Bachelor of Science in physics from Bowling Green State University, Dave worked for a year at the National Radio Astronomy Observatory’s Karl G. Jansky Very Large Array in New Mexico before joining the U.S. Air Force. In the Air Force, he earned a second bachelor’s degree, in aeronautical/astronomical engineering. He served for six years, rising to the rank of captain.

After the Air Force, Emary worked at the New Mexico Institute of Mining and Technology’s Energetic Materials Research and Testing Center (EMRTC), the largest ordnance-testing facility in the U.S. outside the government. “That’s where I really got into the ballistics side of things,” Emary said. Among other things, research by Emary and his colleagues led to the development of the electromagnetic railguns now being used by the U.S. Navy that launch projectiles at 4,500 mph.

From there, he went to work for St. Marks Powder in Florida, the nation’s largest gun propellant producer. There, his work caught the attention of Steve Hornady, who offered Emary a job. “Dave had built a reputation as an innovative thinker and problem solver, and I wanted those qualities for our team,” Hornady said.

Dave Emary Returns to EMRTC as Engineering Director
Although he has retired from Hornady, Dave Emary will still use his skill set and vast ballistics knowledge in a new job at a familiar place — as Director of Engineering at the Energetic Materials Research and Testing Center. EMRTC is internationally recognized in explosives research and testing. For Emary, it’s just his way of easing into retirement.

“I feel incredibly blessed to have been able to be a member of this industry, Hornady Manufacturing and to have been afforded the opportunities I have been given,” Emary said. “I thank the Lord every day for the success I have had, which has been enormously aided by many other people.” — Dave Emary