The question of barrel break-in is controversial. Some folks advocate an elaborate, lengthy cycle of shooting and brushing, repeated many times — one shot and clean, two shots and clean and so on. This, it is argued, helps barrels foul less and shoot more accurately. Others say minimal break-in, with patching and brushing after 10-15 rounds, is all you need. Still others contend that break-in procedures are a total waste of time and ammo — you should just load and shoot, and clean as you would normally.
We doubt if there will ever be real agreement among shooters concerning barrel break-in procedures. And one must remember that the appropriate break-in procedure might be quite different for a factory barrel vs. a custom hand-lapped barrel. This Editor has found that his very best custom barrels shot great right from the start, with no special break-in, other than wet patches at 5, 10, and 15 rounds. That said, I’ve seen some factory barrels that seemed to benefit from more elaborate break-in rituals.
What’s the best barrel break-in procedure? Well our friend Eric Mayer of Varminter.com decided to ask the experts. A while back Eric interviewed representatives of three leading barrel manufacturers: Krieger, Lothar-Walther, and Shilen. He recorded their responses on video. In order of appearance in the video, the three experts are:
Do I Need to Break-In a New Rifle Barrel?
Eric Mayer of Varminter.com says: “That is a simple question, [but it] does not necessarily have a simple answer. Instead of me repeating my own beliefs, and practices, on breaking-in a new rifle barrel, I decided to answer this one a bit differently. While we were at the 2016 SHOT Show, we tracked down three of the biggest, and most popular, custom barrel makers in the world, and asked them what they recommend to anyone buying their barrels, and why they recommend those procedures. We asked the question, and let the camera run!” Launch the video above to hear the answers — some of which may surprise you.
Long-Term Barrel Care — More Experts Offer Opinions
Apart from the debate about barrel break-in, there is the bigger question of how should you clean and maintain a barrel during its useful life. Some folks like aggressive brushing, other shooters have had success with less invasive methods, using bore foam and wet patches for the most part. Different strokes for different folks, as they say. In reality, there may not be one solution for every barrel. Different fouling problems demand different solutions. For example, solvents that work well for copper may not be the best for hard carbon (and vice-versa).
“Why worry about a little barrel fouling when the throat is subjected to a brutal 5,600° F volcano at 55,000 PSI? To investigate these and other questions about taking care of a match barrel, we spoke with a dozen experts and share their knowledge in this first of a series of articles.
After listening to folks who shoot, build barrels or manufacture cleaning solvents for a living, we concluded that even the experts each have their own unique recommendations on how to care for a match barrel. But they all agree on one thing — the gun will tell you what it likes best. Because the life expectancy of a match barrel is about 1,500 to 2,500 rounds, the objectives of cleaning one should include: preserve accuracy, slow the erosion, and remove fouling — all without damaging the gun. This article doesn’t claim that one cleaning method is better than the next. Rather, we set out to interject a little science into the discussion and to share some lessons learned from experts in the field.” — Chip Lohman
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Accurate, modular, and supremely versatile, the AR15 is America’s favorite semi-auto rifle. But let’s face it, the AR is a maintenance hog. The AR’s gas tube blows carbon and soot right into the middle of the bolt assembly where it cakes on to the metal. The AR bolt also has many tiny parts, and small recesses, which must be cleaned regularly. This author has seen numerous ARs fail simply because there was gunk (dried lube, carbon, brass shavings) in the ejector slot or extractor spring recess.
A Clean AR is a Happy AR — Whether You Run ‘Wet’ or ‘Dry’
There are various schools of thought when it comes to maintaining an AR. Some folks prefer to run their AR “dry” with minimal lube on the lugs and friction surfaces. Other shooters prefer to run their ARs “wet”, with lots of lube. But whatever your preference, you need to clean your AR regularly. And nothing is more important than the AR’s bolt/carrier assembly. Because it is involved in feeding, firing, and extracting, the AR-15 bolt/carrier assembly can be considered the most critical portion of the AR-15 from a maintenance standpoint.
Bolt Take-Down Guide on Top Quark Blog
The editor of the Top Quark Blog has created an excellent illustrated AR15 Bolt Take-Down Guide that shows how to disassemble an AR15 bolt and carrier for regular cleaning. Even if you’re an experienced AR15 shooter, you can learn something from this page (sample at right), and you may want to bookmark it for future reference. The photos are large and clear and there are helpful hints for each step of the process.
The author knows his stuff and offers some important insights. For example, he notes that “Extractor springs in most AR15 bolt assemblies are fairly weak, and this can lead to various extraction-related failures. One of the few high points about Colt assemblies is their usage of higher-strength extractor springs. You can tell the difference by looking at the inner plastic insert. ‘Normal’ springs feature a blue plastic insert, Colt strong springs have a black insert.”
There is one notable oversight on this page — the author doesn’t cover disassembly and cleaning of the ejector assembly. This is actually quite important. A few small brass shavings, combined with carbon and lube in the ejector slot, WILL cause malfunctions. In fact, when this editor is called to diagnose problem ARs, the first things I look at (after swapping magazines) are the ejector recess and the slot for the extractor. Clogged ejectors are responsible for fail-to-ejects and other jams. It is essential that you keep the ejector hole clean. Old, gooey lube residues mixed with carbon and tiny brass shavings in the ejector recess will create all sorts of problems. As shown in the diagram below, it is simple to remove the ejector (#6) and ejector spring (#5), by drifting the ejector retaining pin (#4).
NOTE: The original Quark Blog Article appears to be offline (See Quark LINK.) However, this excellent article has been preserved via the WayBack Machine Internet Archives. CLICK HERE to access the Full Quark Blog Article via WayBack Machine Archive.
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Berger Twist-Rate Stability Calculator
On the Berger Bullets website you’ll find a handy Twist-Rate Stability Calculator that predicts your gyroscopic stability factor (SG) based on mulitiple variables: velocity, bullet length, bullet weight, barrel twist rate, ambient temperature, and altitude. This cool tool tells you if your chosen bullet will really stabilize in your barrel.
How to Use Berger’s Twist Rate Calculator
Using the Twist Rate Calculator is simple. Just enter the bullet DIAMETER (e.g. .264), bullet WEIGHT (in grains), and bullet overall LENGTH (in inches). On its website, Berger conveniently provides this info for all its bullet types. For other brands, we suggest you weigh three examples of your chosen bullet, and also measure the length on three samples. Then use the average weight and length of the three. To calculate bullet stability, simply enter your bullet data (along with observed Muzzle Velocity, outside Temperature, and Altitude) and click “Calculate SG”. Try different twist rate numbers (and recalculate) until you get an SG value of 1.4 (or higher).
Gyroscopic Stability (SG) and Twist Rate
Berger’s Twist Rate Calculator provides a predicted stability value called “SG” (for “Gyroscopic Stability”). This indicates the Gyroscopic Stability applied to the bullet by spin. This number is derived from the basic equation: SG = (rigidity of the spinning mass)/(overturning aerodynamic torque).
If you have an SG under 1.0, your bullet is predicted not to stabilize. If you have between 1.0 and 1.1 SG, your bullet may or may not stabilize. If you have an SG greater than 1.1, your bullet should stabilize under optimal conditions, but stabilization might not be adequate when temperature, altitude, or other variables are less-than-optimal. That’s why Berger normally recommends at least 1.5 SG to get out of the “Marginal Stability” zone.
In his book Applied Ballistics For Long-Range Shooting, 3rd Ed., Bryan Litz (Berger Ballistician) recommends at least a 1.4 SG rating when selecting a barrel twist for a particular bullet. This gives you a safety margin for shooting under various conditions, such as higher or lower altitudes or temperatures.
Story idea from EdLongrange. We welcome reader submissions.
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A multi-time F-TR National Champion, James “Jimmy” Crofts is one of America’s top F-Class competitors. And now this F-TR ace has a stunning new rifle in his arsenal. AccurateShooter Forum member CigarCop, head honcho of KW Precision LLC, built a stunning F-TR rig for Crofts a few seasons back. This handsome, top-tier rifle features top-tier components: Borden action, twin Brux barrels, Cerus RifleWorks F-TR Stock, and Jewell trigger, all resting on a wide-base Phoenix Bipod.
James Crofts photo by Kent Reeve.
Have a good look at these photos below. Yes, envy is the appropriate reaction. With the smooth operation of the Borden action and the predictable accuracy of Brux barrels, we know James’s rig shoots as good as it looks.
CigarCop actually chambered two barrels for James, with different fluting patterns — conventional linear flutes for one tube, and lines of staggered ovals for the other. Finished length for both barrels is 30″. Yes it looks cool, but the fluting was done mainly to save weight with the 30″-long lengths. CigarCop tells us the complete rifle, without scope and rings, weighs just under 15 pounds. Max allowed weight for an F-TR rifle, with scope, is 18.18 pounds (8.25 kg).
When James Crofts is not shooting his .308 Win F-TR rig,
he often trains with a .22 LR Rimfire rifle. Read on…
Rimfire Training for F-Class Competitors
2014 and 2012 U.S. National F-TR Champion James Crofts is one of America’s top F-Class shooters. A member of 2013 World Championship-winning F-TR Team USA squad, James knows a thing or two about long-range shooting. But you may be surprised to learn how James sharpens his shooting skills at relatively short distances. You see, James often practices with a .22 LR rimfire rifle at distances from 50 to 200 yards. James tells us: “Shooting my F-Class rimfire trainer saves me money and improves my shot process and wind-reading abilities.”
Remington rimfire 40X barreled action in PR&T LowBoy stock with PT&G bolt.
Rimfire Training Teaches Wind-Reading Skillsby James Crofts
Training with the rimfire is extremely useful and can be done from 25 yards out to 200 yards. I am lucky and can shoot 50 yards right off my back deck. That is far enough that any miscue on rifle handling will show up on the target. I use a two dry-fire to one actual shot routine for my practices. This gives me much more positive reinforcement without any negative reinforcement.
Wind reading is extremely important with a .22 LR rifle. I use a set of smallbore flags to aid my wind calls. The smallbore flags are a must and force you to look at the flags and mirage on each and every shot.
This Rimfire rifle features a CMP-sourced Rem 40X barreled action, PR&T Low Boy stock, Jewell trigger, and Phoenix bipod. The gun was built by Ray Bowman of Precision Rifle & Tool. James Crofts told us: “The project turned out awesome — the rifle was a hammer from the beginning even with the stock barrel.”
Rimfire Training Is Cost-Effective
Rimfire ammunition is much less costly than centerfire ammo. Though .22 LR prices have risen, you can still get a 500-round brick of decent ELEY .22 LR target ammo for around $70.00. That works out to fourteen cents a round. That’s a fraction of the cost of handloading .308 Win match ammo, with the price of bullets, brass, and primers these days. The top match-grade, .308-cal centerfire bullets can cost around $70 per hundred. Then you have to figure in brass, primers, and powder. Finally you have to consider your precious centerfire barrel life lost to practice.
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In NSSF v. Bonta, U.S. District Court Judge Andrew Schopler has granted a Preliminary Injunction prohibiting the enforcement of California’s AB 1594 law that exposes firearm industry members to lawsuits in California for activities outside the state of California. The ruling by Federal Judge Schopler enjoined the enforcement of California AB 1594, the so-called “Firearm Industry Responsibility Act”. In 2023 the NSSF sued to challenge the law and moved for an injunction. In granting the injunction, Judge Schopler found that AB 1594 is likely unconstitutional because it violates the Commerce Clause of the U.S. Constitution and the Protection of Lawful Commerce in Arms Act.
“We are thankful the court enjoined the state from suing members of the firearm industry under this unconstitutional law that attempts to use the real threat of liability on commerce beyond California’s borders and impose its policy choices on its sister states”, stated NSSF Senior VP and General Counsel Lawrence G. Keane. CLICK HERE for more details of NSSF v. Bonta legal case.
NSSF Opposes Unconstitutional California Firearm Industry Liability Law
NSSF argued that California’s firearm industry liability law is preempted by the Federal Protection of Lawful Commerce in Arms Act (PLCAA) which was passed with bipartisan support in Congress and subsequently signed into law by President George W. Bush in 2005. The PLCAA was specifically enacted to stamp out frivolous lawsuits sought by activist politicians, gun control lawyers and greedy trial lawyers seeking to bankrupt the lawful firearm industry by blaming them and their lawfully-sold and non-defective products for the violence and harm caused by criminals who misuse firearms to commit their crimes.
“It’s no surprise California’s rabidly antigun General Assembly would pass and Governor Gavin Newsom would sign into law a blatantly unconstitutional attack on the lawful firearm industry instead of looking in the mirror to see how their own policies are leading to historic levels of criminal violence and endangering law-abiding and innocent Californians every day,” said NSSF Senior Vice President and General Counsel Lawrence G. Keane. “NSSF will not stand by and allow the Second Amendment rights of law-abiding Americans … to be trampled upon while criminals committing acts of violence are handled with kid gloves by soft-on-crime prosecutors. California’s industry liability law is in blatant defiance of the U.S. Supreme Court’s decision in Bruen and is preempted by the PLCAA.”
Among other provisions, California AB 1594 bans the manufacture, sale and marketing of firearms the state deems “abnormally dangerous”. It allows civil lawsuits against a firearm industry member to be filed by the Attorney General, any municipality and any person who claims to have suffered harm from the misuse of a legal, lawfully sold firearm by a remote third party. The law unconstitutionally invades the sovereignty of sister States by directly regulating lawful commerce occurring entirely outside the state of California in violation of the Commerce Clause and the United States’ system of federalism. The law also violates the Protection of Lawful Commerce in Arms Act (PLCAA) enacted by Congress in 2005 to stop just these sorts of frivolous lawsuits against members of the industry.
The NSSF argues that AB 1594 also directely linfringes on the Second Amendment and chills First Amendment rights by restricting protected free-speech advertising of Constitutionally-protected products that are lawfully made and sold — even when that advertising takes place outside of California’s borders.
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A Manhattan, New York jury found the NRA and its former leader Wayne LaPierre liable in a civil legal action. In 2020, New York Attorney General Letitia James filed suit against the NRA, LaPierre and other leaders of the organization. The case concluded this week with a jury verdict. After deliberating for a full week, a New York jury Friday found both the NRA and its former CEO/Executive Vice President, Wayne LaPierre, liable for spending NRA donor funds improperly. Mr. LaPierre has been ordered to pay back more than $4.351 million to the NRA. It is not clear yet whether Mr. LaPierre, the NRA, or other parties will seek to overturn the trial result on appeal.
Prior to the commencement of the civil trial in New York, Wayne LaPierre resigned as CEO and Executive Vice President of the NRA. In early January 2024, NRA President Charles Cotton accepted LaPierre’s resignation during a board meeting. LaPierre, 74, cited health reasons as motivation behind the departure.
Origins and Outcome of New York Civil Lawsuit vs. Wayne LaPierre and Others
On August 6, 2020, following 18 months of investigation, New York Attorney General Letitia James filed a civil lawsuit against the NRA and LaPierre, as well as treasurer Wilson Phillips, former chief of staff and current executive director of general operations Joshua Powell and general counsel and secretary John Frazer, alleging fraud, financial misconduct, and misuse of charitable funds, and calling for the dissolution of the association due to chronic fraudulent management. The NRA attempted to have the case moved to Texas and the dissolution lawsuit dismissed, but Federal Judge Harlin Hale of the Northern District of Texas ruled that the effort was made in bad faith[.] In March 2022, New York Supreme Court Justice Joel Cohen denied the claim to dissolve the NRA, while allowing the lawsuit against LaPierre and the organization to move forward.
On February 23, 2024 his civil trial concluded with the jury ordering LaPierre to repay the NRA $4,351,231. It also ordered the NRA’s retired finance chief, Wilson Phillips, to repay $2 million, found that the NRA omitted or misrepresented information in its tax filings, and violated New York law by failing to adopt a whistleblower policy.
Winchester’s new “Introduction to Ammunition — Ammo 101” is a four-part series including custom illustrations and information for four major ammunition categories: rifle, pistol, rimfire, and shotshell. The Ammo 101 series provides a detailed overview of centerfire rifle, centerfire pistol, rimfire, and shotshell ammunition, showcasing ammunition construction, components, calibers, and common usage. The Ammo 101 resource is free to download from Winchesters.mediaassets.com. Or, simply click one or more diagrams below. Each image will launch a large PDF which you can print or download.
TIP: Click Each Image for Full-Screen Printable PDF
Shown below are the first four ammunition information sheets prepared by Winchester. These show all the key components of cartridges and shotshells, and explain the functions. These diagrams are useful for training, and for persons getting started in reloading.
Ammo 101 Centerfire Rifle Cartridge Diagram (click for PDF)
Ammo 101 Rimfire Cartridge Diagram (click for printable PDF)
Ammo 101 Pistol Cartridge Diagram (click for printable PDF)
Ammo101 Shotshell Diagram (click for printable PDF)
About the Ammo 101 Series
The FREE Ammo 101 resources can help instructors nationwide who introduce new entrants to the shooting sports and hunting. Instructors can incorporate these resources into their training presentations, use them as handouts, or have them printed locally.
“The basics of ammunition… is what we want to deliver with the Ammo 101 series,” said Matt Campbell, Winchester V.P. of Sales & Marketing. “With millions of people across the United States starting their journey in the shooting sports as new firearm owners, providing easy-to-understand information on ammunition types is one way we can help educate our customers.”
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Bryan Litz, founder of Applied Ballistics LLC, has a very informativeFacebook page where he regularly posts useful ballistics info and shooting tips. We recommend that Facebook users check out the Bryan Litz Ballistics Facebook page. Here is one interesting example from that page. Bryan analyzes the Crosswind Weighting Factor (CWF). The Crosswind Weighting Factor (CWF) shows where a bullet’s trajectory is most susceptible to wind. By understanding CWF, shooters can better predict how wind affects bullet flight, especially at extreme ranges, when the projectile has gone transonic.
Crosswind Weighting Factor (CWF) graphs show where bullet trajectories are most susceptible to wind.
Where does the wind have the most effect?
At the shooter?
At the target?
Halfway?
Bryan Litz explains: “Out through the supersonic range, the CWF is maximum at the shooter. However as the trajectory extends into transonic, the max CWF gets pushed down range. That’s because the greatest segments of lag time in the bullets trajectory are at transonic where the drag coefficient is maximized around Mach 1.” [Editor: So if your bullet stays fully supersonic during its flight to your target, you can normally expect the CWF to be highest at your shooting station. But once the projectile drops into transonic speeds then the situation changes.]
Get More Tips on Bryan Litz Ballistics Facebook Page
This post is from the new Bryan Litz Ballistics Facebook page. You can bookmark that page at www.Facebook.com/BryanLitzBallitics. Facebook users will want to check that page regularly for other advice from Bryan, American’s leading Ballistics expert and founder of Applied Ballistics LLC.
Applied Ballistics also offers a noteworthy online training operation — The Science of Accuracy Academy. This will include podcasts, exclusive seminars, and access to the latest Applied Ballistics research.
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In the past the U.S. Army Marksmanship Unit published a series of reloading “how-to” articles on its USAMU Facebook page. One “Handloading Hump Day” article covered two basic case prep chores — uniforming primer pockets and deburring flash-holes. Visit the USAMU Facebook page for other tips.
Primer Pocket & Flash-Hole Conditioning
This week, we’ll address a question that frequently arises: “Do you uniform primer pockets and deburr flash-holes?” As we tailor our handloading methods to the specific needs of each instance, the answer, not surprisingly, is “Sometimes!” However, don’t flip that dial just yet, as what determines our approach may be helpful in deciding how to address one’s own techniques. Moreover, we have a buried “Easter Egg” morsel that may bring a chuckle, as well as useful safety information!
Generally, the USAMU Handloading Shop does not uniform primer pockets (PP) or deburr flash holes (FH) of our rifle brass. We’re certainly not against it… Rather, this reflects the very high volume of ammunition we load, the fact that very few cases are ever re-loaded for a second firing, and the types of brass we use. However, as a need is perceived, we DO deburr flash holes. Of interest, we have fired many very small, 1000-yard test groups and aggregates using weight-selected, domestic brass that had not had PPs uniformed or FHs deburred.
Before and After — On the left is a fired, deprimed 7.62×51 case with primer residue intact. On the right the primer pocket has been uniformed to SAAMI specs. Note the shiny finish at the bottom of the pocket — evidence of the the removal of metal when uniforming the primer pocket.
As to the type cases we use, many thousands of our long-range 5.56mm cases come to us from the arsenal with the primer of our choice pre-installed and staked-in, per usual practice. Obviously, we cannot uniform either FHs or PPs on this live, primed brass. However, after careful sorting, inspection and preparation, we do obtain match-winning results with it.
Shooters who reload their brass several times may decide to uniform PPs and deburr FHs, especially on their “300-yard and beyond” brass. Here, they will use the cases many times, while the uniforming is performed only once. Also, most handloaders only process moderate amounts of brass, compared to our multi-thousand round lots.
Having high quality Long Range (LR) brass helps. Many of the better brass manufacturers [make] their flash holes so that no burrs are created. Still, it does pay to inspect even THESE manufacturer’s products, as occasional slips are inevitable. Very rarely, some of the best makers will have a significant burr in, say, 1 per 1000 or 2000 cases, and it’s worth catching those.
Exceptions can always be found. Recently, we began processing a large lot of match brass from a premier manufacturer. We were startled to find that every case had a significant burr in the FH — something we’d never before seen from this maker. We then broke out the FH deburring tools and went to work.
Some observers have noted that it can be difficult to truly verify the contribution to accuracy of these procedures — particularly when firing from the shoulder, in conditions. Members of this staff, as individual rifle competitors, do often perform these operations on their privately-owned LR rifle brass. One could ascribe this to the old High Power Rifle maxim that “if you think it helps, then it helps.”
However, a World Champion and Olympic Gold/Silver medalist here commented on his own handloading (for International competition, which demands VERY fine accuracy). He noted that he did seem to see a decline in accuracy whenever he did not uniform FHs, deburr FHs and clean primer pockets before each reloading. (One might be tempted to counter that only a truly World Class shooter could reliably detect the difference.) However, with the wisdom of decades experience, our Champion also remarked that “It could have been that I just wasn’t shooting as well that day.”
For those who do opt for these procedures, note that various tool models may have adjustable depth-stops; pay attention to the instructions. Some FH-deburring tools (which enter the case mouth, not the primer pocket) are dependent upon uniform case length for best results.
Above is a flash-hole deburring tool on an RCBS powered case-prep unit. These case prep machines can save a lot of pain and misery, helping one perform various functions quickly and efficiently.
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Do you have .20-Cal fever? Do you yearn to see what a 4200+ fps projectile can do to an unsuspecting prairie dog? Well you could go out and purchase a 204 Ruger rifle, fork over the money for a new, complete die set, and hope that the brass is in stock. Warren B (aka “Fireball”) has a more cost-effective solution. If you have .223 Rem dies and brass, all you need to shoot the 20 Practical is a new barrel and a .230″ bushing to neck down your .223 Rem cases. Warren’s wildcat is simple, easy, and economical. And the 20 Practical matches the performance of the highly-publicized 20 Tactical with less money invested and no need to buy forming dies or fire-form cases. Warren’s cartridge was aptly named. Practical it is.
20 Practical Tikka Bolt Action for Varminting
by Warren B (aka “Fireball”) and Kevin Weaver
After building my 20 PPC, I wanted to do another .20 caliber, this time a repeater for predator hunting that could also serve as a gopher/prairie dog rifle. I wanted to use a Tikka M595 stainless sporter I had. This rifle is the ultimate repeater with an extremely smooth-feeding cycle from its single-column magazine. Since the Tikka was a .223 Remington from the factory, I first looked at possible case designs that would fit the magazine. The 204 Ruger was a very new round at the time and brass was scarce. I also didn’t care for the overly long case design or the standard throat dimensions of the cartridge. I then looked at the 20 Tactical. It was a nice cartridge but I didn’t like the fact that (at the time) an ordinary two-die Tac 20 set with just a plain full-length die and standard seater were $150. Not only did the costs bother me, but I was accustomed to using a Redding die set featuring a body die, a Type-S bushing neck die, and a Competition seater. To be honest, I also didn’t care for the 20 Tactical’s name–there is absolutely nothing tactical about the cartridge. I didn’t want to adopt a new cartridge based on what I perceived to be a marketing gimmick (that “tactical” title).
Warren B, aka “Fireball”, with his Tikka 595. With its smooth action and phenolic single-column mag, it cycles perfectly in rapid fire.
Simply Neck Down .223 Rem to Make a 20-223 Wildcat
I decided the best thing to do for my purposes was to simply neck down the .223 Rem case and make a 20-223. I already had the dies, the brass, and a rifle that would feed it perfectly. I decided to call the cartridge the 20 Practical because as you will see in this article, it truly is a very practical cartridge. In addition to the generous and inexpensive availability of brass and dies, the 20 Practical is an easy case to create, requiring no fire forming as a final step. Simply neck your .223 Rem cases down, load and shoot.
[Editor’s Note: Over the years, other shooters have experimented with .223 Remington cases necked down to .20 caliber, some with longer necks, some with different shoulder angles. Warren doesn’t claim to be the first fellow to fit a .20-caliber bullet in the .223 case. He gives credit to others who did pioneering work years ago. But he has come up with a modern 20-223 wildcat that involves no special case-forming, and minimal investment in dies and tooling. He commissioned the original PTG 20 Practical reamer design, and he and Kevin did the field testing to demonstrate the performance of this particular version.]
I chose Kevin Weaver at Weaver Rifles to fit and chamber the barrel to my rifle. Kevin does excellent work and is great to work with. Kevin liked the idea of the 20 Practical so much he agreed to purchase the project reamer. (BTW Kevin didn’t even need to purchase a Go/No-Go gauge, he just used an existing .223 Rem gauge.)
Before Kevin ordered the reamer, I talked over the reamer specs with him. My priorities were tolerances on the tight end of the .223 Rem SAAMI specification, a semi-fitted neck with no need for neck-turning, and a short throat so that we could have plenty of the 32gr V-Max in the case and still touch the lands. I also wanted this short throat in case [anyone] wanted to chamber an AR-15 for the 20 Practical. A loaded 20 Practical round will easily touch the lands on an AR-15 while fitting into the magazine with no problem. With its standard 23-degree shoulder, the 20 Practical case also feeds flawlessly through an AR-15.
As for the barrel, I only use Liljas on my rifles. I have had great luck with them. They have always shot well and they clean up the easiest of any barrels that I have tried. I had previously sent my Tikka barreled action to Dan Lilja so that he could program a custom contour into his equipment and turn out a barrel that would perfectly fit the factory M595 sporter stock. There isn’t much material on an M595 sporter stock so the contour had to match perfectly and it did. Dan Lilja now has this custom contour available to anyone who would like to rebarrel their M595 sporter with one of his barrels.
There Are Plenty of Good .204-Caliber Varmint Bullet Options
How to Form 20 Practical Cases — Simple and Easy
Forming 20 Practical cases is very easy. No fire-forming is required. Start with any quality .223 Rem brass. Then simply run the case into your bushing die with the appropriate bushing and call it done.
Project Componentry
My 20 Practical rifle started out as a Tikka Model 595 Stainless Sporter in .223 Remington. Though the M595 is no longer imported, if you shop around you can find M595 Sporters for bargain prices. Mine cost under $500. I think the action alone is worth that! The receiver has a milled dovetail for scope rings plus a side bolt release like expensive BR actions. The bolt cycles very smoothly. Ammo is handled with super-reliable 3- or 5-round detachable single-column magazines (FYI, Tikka’s M595 22-250 mags will feed a 6BR case flawlessly.) We kept the standard Tikka trigger but fitted it with a light-weight spring. Now the trigger pull is a crisp 1.8 pounds–about as good as it gets in a factory rifle. We replaced the factory tube with a custom, 24″, 3-groove Lilja 12-twist barrel. Dan Lilja created a special M595 sporter contour to allow a perfect “drop-in” fit with the factory stock. For optics, I’ve fitted a Leupold 4.5-14x40mm zoom in low Talley light-weight aluminum mounts. All up, including optics and sling, my 20 Practical weighs just under 8.5 pounds.
Test Report–How’s It Shoot?
I sent the barrel and barreled action to Kevin and in a very short time it was returned. Kevin did a perfect job on the rifle. I had asked him to try to match the bead blasted finish of the Tikka when he finished the new barrel. It came out perfect and the only way one can tell it is a custom is the extra two inches of length and the “20 Practical” cartridge designation.
So, no doubt you’re asking “how does she shoot?” Is my “prototype”, first-ever 20 Practical an accurate rig? In a word, yes. Even with the standard factory stock, and light contour barrel, it can shoot 3/8″ groups. Take a look at the typical target from this rifle. This is from an 8.5-pound sporter with a very skinny fore-end and a factory trigger.
Gunsmith’s Report from Kevin Weaver The 20 Practical: Origins and Development
Editor’s NOTE: We can’t say for sure who first necked down the .223 Rem to .20 caliber and chambered a rifle for that wildcat (as opposed to the .20 Tactical). But here is an account from way back in 2006 when the Warren B first came up with the idea of a .20 Practical cartridge, complete with reamer specs.
A year ago I received a call from Warren with a great idea. Warren asked “Why couldn’t we simply neck down the .223 Remington case to 20 caliber and get basically the same performance as the 20 Tactical? This way you can forgo the expensive forming dies that are needed for the 20 Tactical.” The idea made perfect sense to me, and I saw no major technical issues, so we got started on the project. I ordered a reamer from Dave Kiff at Pacific Tool & Gauge (PTG) with a .233″ neck. The .233″ neck should allow for a simple necking-down of the 223 Remington case to produce the 20 Practical in just one step. No fire-forming necessary! Furthermore, the PTG 20 Practical reamer Dave created should work with any available .223 Rem brass, commercial or military.
The first 20 Practical round was launched down range (through Warren’s Tikka) just a few months later. The brass formed as easily as expected. All one needs is a Redding type “S” bushing die with a .230 bushing and with just one step I had a .20 caliber case ready to shoot. Warren is brilliant. [Editor’s Note: We concur. For more details on Warren’s case-forming methods and his tips for adapting .223 Rem dies, read the technical sections further down the page.]
It would be almost six months later until I got around to building a dedicated test rifle chambered for the 20 Practical. I used a Remington 722 action, Remington synthetic semi-varmint stock, and a 24″ Douglas stainless steel XX 12-twist barrel. I formed and loaded about 30 cases using Remington brass in about 20 minutes. I used a .223 Rem seating die to seat the 20 Practical bullets. The .223 seating stem seated the small 20-Cal bullets just fine. The first loads sent the 40gr Hornady V-Max bullets down range at a modest 3500 FPS. I did not shoot for groups. I just wanted to use this load to sight in the rifle and break in the barrel. Load development was painless–I used reduced .223 Rem loads for 40gr bullets and worked up from there. In the table below are some of my preferred loads as well as Warren’s favorite recipes for his 20 Practical.
Bullet Wt.
Powder
Charge Wt.
Velocity FPS
Comments
32GR
H4198
24.1
4025
Warren’s lighter gopher load
32GR
AA2460
27.8
4154
Warren’s coyote/prairie dog load
32GR
N133
26.0
4183
Coyote/PD load, clean burn
33GR
H4198
26.0
4322
Hot Load. Use with Caution!
33GR
N133
27.0
4255
Kevin: 0.388” 5 shot group
40GR
H335
25.0
3583
Kevin’s barrel break-in load
40GR
H4198
24.0
3907
Hodgdon “Extreme” Powder
40GR
IMR4895
26.0
3883
Kevin: 0.288″ 5-shot group
40GR
N133
25.0
3959
Kevin: 0.227″ 5-shot group
Warren’s Load Notes: My pet loads are all with IMI cases, 32gr Hornady V-Maxs, and Fed 205 primers (not match). These are the most accurate loads in my rifle so far. I haven’t even bothered with the 40s as I have the 20 PPC and 20 BR for those heavier bullets. I prefer the lighter bullets in the 20 Practical because I wanted to keep speed up and recoil down in this sporter-weight predator rifle. Also, the 32gr V-Max is exceptionally accurate and explosive. I like N133 the best as it burns so clean. IMI cases are tough and well-made.
Kevin’s Load Notes: I used Remington 223 cases, Hornady V-Max bullets, and Remington 6 1/2 primers to develop the above loads. CAUTION: all loads, both Warren’s and mine, should be reduced 20% when starting load development in your rifle. All load data should be used with caution. Always start with reduced loads first and make sure they are safe in each of your guns before proceeding to the high test loads listed. Since Weaver Rifles has no control over your choice of components, guns, or actual loadings, neither Weaver Rifles nor the various firearms and components manufacturers assume any responsibility for the use of this data.
Comparing the 20 Practical and 20 Tactical
Kevin tells us: “The 20 Practical and the 20 Tactical are almost identical cartridges. There are only slight differences in case Outside Diameter, shoulder angle, and case body length. The neck length on the 20 Tactical is a bit longer, but there is still plenty of neck on the 20 Practical to grip the popular bullets, such as the 32gr V-Max. Here are some specs:
Cartridge
Bolt face to shoulder
Shoulder O.D.
Shoulder Angle
Total length
20 Tactical
1.5232″
.360
30°
1.755″
20 Practical
1.5778″
.3553
23°
1.760″
Both the 20 Tactical and the 20 Practical are fine .20 caliber cartridges. Early on, the 20 Tactical was the more popular of the two because it had more publicity. However, my favorite would be the 20 Practical. Warren’s 20 Practical gives the SAME performance as the 20 Tactical without fire-forming, or having to buy expensive forming dies. So with the 20 Practical you do less work, you shell out a lot less money, yet you give up nothing in performance. What’s not to like? To create 20 Practical cases, just buy a .223 Rem Redding Type “S” Bushing Die set with a .230 or .228 bushing and have fun with this great little cartridge.”
A while back, Cal Zant at PrecisionRifleBlog.com did a big muzzle brake comparison test. Along with measuring recoil reduction, Cal’s team recorded sound levels in PRB’s exhaustive muzzle brake field test. In the PRB archives you’ll find comprehensive muzzle brake sound test results, with hard data on 20 different muzzle brakes.
Sound can be a tricky subject, but Cal Zant, the editor of PrecisionRifleBlog.com, presents everything an informed shooter should know about muzzle brake noise in a straightforward and practical way. Most sound tests are measured from the side of the muzzle, in accordance with mil-spec standards, and Cal did that. But he also measured the sound level of each brake from behind the rifle, closer to the shooter’s position. This provides a more accurate indicator of the actual sound levels that firearms operators will encounter while shooting their rifles.
Muzzle brakes ARE really loud — that’s something most active shooters have observed. But this study finally gives us some hard data and makes objective comparisons. The difference between brakes was quite significant. Some brakes were ear-splitting — more than twice as loud as other brakes tested.
As a bonus, Cal also provides data on how the new Ultra series suppressors from Thunder Beast Arms Corp (TBAC) compare in terms of sound level behind the rifle.
The National Shooting Sports Foundation (NSSF) has prepared tips for gun owners transporting firearms in their vehicles. Whenever you are driving with guns (of any time), the firearms should be transported securely. In some states, the firearms must be in locked cases inside the vehicle. And, with the rise of break-ins on parked vehicles, it’s important to keep gun cases out of sight if possible. This article has tips on safe and secure gun transport.
HERE Are Key Guidelines for Safe, Secure Handling of Firearms in Vehicles:
• Take note of and safely control the muzzle direction of firearms in vehicles. This is one of the main rules of gun safety and applies to the inside of vehicles as well as any other location.
• When finished using your firearm outside your vehicle, unload it before you re-enter your vehicle.
• Even after a long hunt or a day in the sun at the range, always check, and then double check, that guns are unloaded before placing them in a car or truck.
• Be very careful if you must unload a firearm in the confined space of a vehicle so as not to have an accidental discharge. If your location allows, it is safer and easier to unload the firearm outside the vehicle.
• Never leave firearms in parts of the vehicle accessible to children or pets.
• Keep firearms and ammunition out of sight to avoid tempting thieves.
• Use secure temporary storage for firearms in vehicles.
• A lockable gun case or a lock box may be the most practical choice to securely store a gun in a vehicle. These come in a range of prices and models.
• If you’re concerned about quick access to your firearm, many types of lockable safes allow for extremely fast access of your gun while at the same time helping to prevent unauthorized access.
• Secure the lock box to the vehicle, if possible. Some companies make custom concealed compartments for specific model vehicles.
Storing Firearms in Vehicles to Prevent Theft and Misuse
We travel with our firearms all the time, taking them to the range, on hunting trips or carrying them on our person, as permitted by law. When you are transporting guns, the last thing you want is to have your gun stolen and potentially misused by a criminal. In some states, you could even be subject under the law to serious penalties and fines for failure to properly secure a firearm. Unfortunately, thefts of firearms from vehicles are on the rise. Thieves commonly steal cars and trucks even when they don’t obviously contain firearms — a reminder that vehicle door locks are not totally secure.
When you are not in your vehicle, all firearms should be placed in locked storage and out of sight. Locking the doors on your vehicle does not constitute secure firearm storage. As one writer put it: As one writer put it: “Cars and trucks aren’t safes. And they’re not holsters. They’re not storage containers.”
The glove compartment or console of your vehicle, even if lockable, should not be considered a secure storage device either, as it can be pried open quickly and is the first place a thief might look. If you need to leave a handgun in a vehicle, we recommend putting the guns in secure case, preferably out of sight. Many vehicles have a compartment, above the spare tire storage recess, which can be secured.
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Do I Need to Break-In a New Rifle Barrel?
After building my 20 PPC, I wanted to do another .20 caliber, this time a repeater for predator hunting that could also serve as a gopher/prairie dog rifle. I wanted to use a Tikka M595 stainless sporter I had. This rifle is the ultimate repeater with an extremely smooth-feeding cycle from its single-column magazine. Since the Tikka was a .223 Remington from the factory, I first looked at possible case designs that would fit the magazine. The 204 Ruger was a very new round at the time and brass was scarce. I also didn’t care for the overly long case design or the standard throat dimensions of the cartridge. I then looked at the 20 Tactical. It was a nice cartridge but I didn’t like the fact that (at the time) an ordinary two-die Tac 20 set with just a plain full-length die and standard seater were $150. Not only did the costs bother me, but I was accustomed to using a Redding die set featuring a body die, a Type-S bushing neck die, and a Competition seater. To be honest, I also didn’t care for the 20 Tactical’s name–there is absolutely nothing tactical about the cartridge. I didn’t want to adopt a new cartridge based on what I perceived to be a marketing gimmick (that “tactical” title). 
Simply Neck Down .223 Rem to Make a 20-223 Wildcat
I chose Kevin Weaver at 
Project Componentry
Test Report–How’s It Shoot?
Comparing the 20 Practical and 20 Tactical
