Before you load that nice new cartridge brass for the first time, run an expander mandrel down the case necks. This will iron out dents and provide more uniform neck tension. Chose a mandrel diameter that provides appropriate neck tension.
Lapua brass is so good that you’ll be tempted to just load and shoot, if you have a “no-turn” chamber. However, some minimal case prep will ensure more uniform neck tension. Keeping your neck tension very uniform allows more consistent bullet seating. That, in turn, usually yields better accuracy, and lower Extreme Spread and Standard Deviation (ES/SD). Lapua brass, particularly 6mmBR, 6.5×47, 6.5 Creedmoor, and .308 Win comes from the factory with tighter-than-optimal necks. Before you seat bullets, at a minimum, you should inside chamfer the case mouths, after running an expander mandrel down the necks. The expander mandrels from both Sinclair Int’l and K&M will both leave the necks with enough neck tension (more than .001″) so you can then seat bullets without another operation. We suggest putting a bit of lube on the mandrel before running it down the necks — but remove any lube that gets inside the necks before seating bullets.
Both Sinclair and K&M Tools make a die body specifically to hold expander mandrels. The Sinclair version, is shown above. This $45.99 unit fits caliber-specific expander mandrels ($10.99) which measure approximately .001″ less than bullet diameter for each caliber. This is an updated “Gen II” design that completely captures the mandrel within the die so the mandrel cannot pull out. It also has an O-ring in the die cap that allows the mandrel to self-center within the case neck. Brownells offers two sizes of Sinclair die bodies for expander mandrels: .17 -.338 Caliber (#749011715 $48.99); and .357 – .50 caliber (#749008843, $48.99). All Generation II dies are machined from stainless steel and the standard diameter 7/8-14 dies include the Sinclair Stainless Steel Split Lock Ring.
Once you run the Sinclair expander mandrel down the necks of Lapua brass, after you account for brass spring-back, you’ll have about .002″ neck tension*. This will make the process of seating bullets go much more smoothly, and you will also iron out any dents in the case mouths. Once the case mouths are all expanded, and uniformly round, then do your inside neck chamfering/deburring. The same expander mandrels can be used to “neck-up” smaller diameter brass, or prepare brass for neck-turning.
Forum member Mike Crawford adds: “These expanders can also reduce runout from offset seating. Prior to bullet seating, expand the sized necks to force thickness variance outward. With the Sinclair system, the necks will springback fine, and will not be pulled out of center. This leaves plenty of tension, and bullets seated more centered. I do this, even with turned necks, to get improved seating.”
Mandrels vs. Expander Balls on Decapping Rods
If you haven’t acquired an appropriate expander mandrel for your brass, but you DO have a full-length sizing die with an expander ball, this will also function to “iron out” the necks and reduce tension. However, using a die with an expander ball will work the necks more — since you first size them down, then the ball expands them up again. Typically (but not always), run-out is worse when using an expander ball vs. an expander mandrel.
* This .002″ tension is what we have observed with Lapua 6mmBR, 6.5×47, 6.5 Creedmoor, and .308 Win brass. This might vary with much smaller or larger cases, and of course a different brand of brass might yield different results. If you get too little tension with your current mandrel, you can get a smaller-diameter mandrel from 21st Century Innovation which offers stainless, Black Nitride, or Titanium nitride versions. The Nitride models have noticeably less friction.
Starline Brass offers a series of videos with helpful reloading tips. Focused primarily on pistol cartridges, these short videos can help anyone get started with metallic cartridge reloading. If you load pistol rounds on a progressive, this video series is particularly helpful. The on-camera host is Hunter Pilant, son of Carroll Pilant of Sierra Bullets.
Preventing Double Charges
Tip: Use a bulky powder that fills your case more than half way with a correct charge. This will overfill the case if it is double-charged, making it very difficult to seat a bullet.
Tumble New Brass Before Loading the First Time
Tip: Tumble new pistol cartridge brass in used media for 30 minutes before loading for the first time. This will add enough graphite (carbon residue) to smooth case entry into dies. You can also lube the case mouths with graphite, or use spray lube.
Powder Through Expander — How to Eliminate Hang-ups
Tip: When loading pistol brass with a progressive press, sometime the powder-through expander is hard to remove, especially with short cases. There are two fixes — first, try deburring the inside of the case mouth on your cases. Second, the radius of the powder through expander plug can be modified to smooth entry and exit (see photo). Starline will do this modification for free.
Here’s something you don’t see every day — the inside of loaded cartridges, sliced halfway through. This lets you see how bullet core, jacket, cartridge case, powder, and primer all fit together. Give credit to the folks at FOG Ammunition for creating this interesting series of cut-through ammo images. We show four cartridges here: the .308 Winchester, 9mm Luger, 300 BLK, and .50 BMG. You’ll find two more (the .223 Remington and .45 ACP) on the originalFOG Ammo Blog Article.
This .308 Winchester model took on a different approach by only cutting the brass case and displaying the full bullet, primer and powder load. A spec amount of powder was used to create the model powder form. An estimated 10% volume was added during the forming process, along with an undetermined amount of air pockets.
This bisection is a 9mm Luger Jacketed Hollow Point round with flake powder held together with super glue. After this self-defense round was cut by a trained professional the round was polished by hand. This might look like stick powder, but those are in fact flakes stacked up in cross-section. Designed in 1901 by Georg Luger, this popular cartridge is used by civilians, military, and law enforcement.
For this model of the .300 AAC Blackout (aka 300 BLK), a Dremel tool was used to create a pie cut within the bullet and brass case. A measured amount of power, roughly 65% of spec charge, was placed inside the case with super glue. This cartridge was originally optimized for subsonic use with a suppressor, so the amount of powder used is small relative to the nominal case capacity. That leaves more room for the relatively large .30-caliber bullet.
Last but definitely not least is the .50 Caliber BMG round (aka .50 Browning Machine Gun). Famed for its wartime use in the M2 Machine gun, the .50 BMG round is also used in civilian Long Range competitions. A typical .50 BMG cartridge holds over 225 grains of powder. That’s almost ten times the amount in a 5.56×45 NATO Round! To demonstrate the size of the .50 BMG, check out that .223 Rem for comparison.
Shown are funnel with ultra-long drop tube (which helps get more kernels in the cases), RCBS Chargemaster (in wood box), and Hood Press (similar to Harrell’s Combo press).
Loading at the range remains important in the Benchrest for Group discipline. In a Special Report below, past IBS President Jeff Stover explains how loading methods (and hardware) have evolved over the years. The advent of accurate, affordable electronic powder dispensers, such as the RCBS ChargeMaster and Frankford’s new Intellidropper, have changed the game and made it easier to load efficiently at the range. And quality manual powder measures are fast and can be very consistent, with a little practice. Loading at the range permits competitors to tune their load to the conditions, change seating depths, or even choose different bullets to suit the barrel’s preferences on any given day.
Although pre-loading is not uncommon, most 100/200-yard group shooters usually load at the match, often between relays. The goal is to shoot smaller groups by staying “in tune”. In a game where 5-shot groups “in the 1s and Zeros” is the goal, tuning loads for the conditions helps deliver match-winning accuracy. Nearly all competitors in this short-range discipline shoot the 6mm PPC cartridge, or a PPC variant.
Loading at the Range — Then and Now
In benchrest shooting for group, loading at the range has been de rigueur for decades. In the Score discipline, preloading is usually the custom. The main reason is that, in Score competition, only one Aggregate (warm-up match and five record targets) per day is usually shot. That would be less than 50 shots, assuming a few sighter shots. Also, the 30BR, the dominant Benchrest-for-Score cartridge, is very amenable to pre-loading.
By contrast, the Group discipline includes 21 targets (two warm-ups and twenty record targets) over a weekend, usually shot with 6PPC-chambered rifles. Many times, the 6PPC shooters may tweak their loads through the day given changing atmospheric conditions or simply trying to find the correct tune to “dot up”. This term, “Dot up”, means the shots are essentially going through the same hole, or closely so.
Loading at the range was a bit different when benchrest competition was in its infancy. The 1951 book, Modern Accuracy by Bob Wallack, is the best of the early benchrest books. Copies can be found, from time to time, on eBay or Alibris. It is a fascinating survey of benchrest as it existed more than six decades ago. There’s even coverage of a controversial target that was argued over at the time. In it, there is a photo of Wallack using the rear bumper of a car at the bench to clamp his reloading tools. Things have come a long way compared to the range loading set-ups of modern shooters. Here you can see Bob Wallack way back in 1950:
Modern loading bench set-ups shown in this Special Report belong to top shooters Howie Levy, Bob Hamister, and Kent Harshman.
Have inflation (and supply chain shortages) affected the price of powder? You bet. Probably WAY more than you could imagine. Forum member “Two Time HM LR” posted this interesting photo (above) showing Hodgdon 8-lb powder prices from 1978, as sold by O.K. Weber in Oregon. Prices have risen over 1000% since then.
Eight Pounders under $45.00 in 1978
Now the prices — $20 to $44 — may not get your attention at first. But take note that these numbers are for EIGHT pound containers. Yep eight-pounders were all under $45! For example, H4895 was $44 for 8 pounds back in 1978, 45 years ago. And H335 was $20 for eight pounds — that’s just $2.50 per pound!
These days a single pound of a desirable powder such as H4831 might cost $60+ at some stores IF you can find it at all. On Hodgdon’s web site, H4831 powder is priced at $58.99 per pound in April 2024. Using that current $58.99/lb figure, H4831 is now 10.7 times higher than it was in 1978, when H4831 cost $44 for 8 pounds, i.e. $5.50 per pound. [Hodgdon’s current H4831 8-lb price is $403.99, or 9.18 times higher than before.]
Here are some comments from our Forum Members:
“Heck those prices are just about the same as current ones, just a little smaller container now.” — Joe
“I’ve got some H4831 in a can marked ‘WWII Surplus Powder’ with a price tag of $2.75. We’ll never see that again either.” Rick in Oregon
“1978 prices and 2022 income would be nice. Unfortunately that doesn’t work. If you compare prices and income, powder cost about the same. You also have to discount the temporary gouging that we are seeing.” — Tmwinds
“So I used to buy gas for 10 cents per gallon and they’d pump it, check the oil, and clean the windshield.” — Pirate Ammo
One comment suggests that the powder price hike actually tracks general U.S. currency inflation over the last four decades. So perhaps powder price increases are not as bad as they seem, when compared to how all prices have risen since 1978:
“Using H4895 as a comparison basis at $58.50 (list price) in 1978 calculates it to $275 in todays money. Looking at Powder Valley prices it looks like around [$340 in August 2023] for the same item in todays money [a 24% increase in real dollars]. Availability is another issue though and if someone is really needing powder they may well have to pay above suggested retail.” — Drover
Many shooters these days clean their cartridge brass ultrasonically, or wet-tumble their cases with stainless media (above). Both methods get brass clean and shiny, inside and out. However, when those wet-cleaning processes are completed, you’re left with a pile of soaking wet brass. How do you dry your brass quickly and efficiently, without unsightly water spots? Read on for some great answers…
In our Shooters’ Forum, Member Terry asked: “How do you dry your brass after Ultrasonic cleaning?” In a Reloading Forum Thread, many smart suggestions were posted. A dozen fellow members outlined a variety of effective case-drying procedures, which work equally well for both wet-tumbled brass and ultrasonically-cleaned cases. Here are the Top 10 brass-drying suggestions from our Forum members.
TOP TEN Ways to Dry Cartridge Brass After Wet Cleaning
1. Food Dehydrator — Shake the brass in towel to get the bulk of water off. Next leave in the food dehydrator for 45 minutes or until there are no signs of moisture inside the cases. — Lawrence97
2. Lyman 5-Level Case Dryer — Rinse off cleaning solution(s), then load brass by type into racks in Lyman Cyclone Case Dryer. This is easier to load/unload than food dehydrators and holds more cases.
3. Hot Water + Compressed Air — Rinse all your cases as a batch using scalding hot water from the kitchen sink. Hot water evaporates off of brass very very quickly. Then hit them with compressed air. Takes 10 minutes. Simple. — SG4247
4. Oven Dry in Pre-Heated Oven — After pre-heating to 200° or so, turn off oven and put brass inside on a tray. Most important! Tell your wife what you are doing so she doesn’t crank it up to 425 to heat pizza! — MClark
NOTE: Many other members suggested oven drying at 150-200°. We recommend turning OFF the oven so you don’t cook your brass if you forget to remove the cases.
5. Towel Dry then Warm with Heat Gun — Roll brass in a towel until no more water shakes out. Lay out on cardboard box top and blow off with Harbor Freight heat gun. $9.99 on coupon. Two minutes of heated air and about half hour of wait and they are good to go. This is with primers removed. — Shaggy357
6. Compressed Air, then Sun Dry Outside – I rinse the brass, then blow them out with compressed air. Then, dependent on the time of year, lay them on a towel in the sun. — HogPatrol
7. Dishwasher on Dry Cycle – In the winter, I drop my wet brass cases neck-down on the rack pegs in the dishwasher, then turn on the dry cycle. In the summer…well, I’m in Texas. They go to the porch for a bit. — Toolbreaker
8. Alcohol Rinse then Air or Oven Dry — Rinse in 90% Isopropyl alcohol and either let air dry or stick in 175° oven for half an hour. Alternatively, use a dehydrator. — Zipollini
9. Slow Air-Dry in Loading Blocks — I have a reloading block with holes drilled in it. I simply load the block up and let it air-dry in the cupboard for a couple of days. — JCS
10. Wipe with Towel Then Anneal Normally with FLAME Annealer — This thread is stirring my OCD side. Seems complicated for just drying — my brass dries just fine when I anneal it. This entire process can’t take an hour per batch. When finished, the brass is cleaned, annealed, and ready to size. — CHLuke
NOTE: This is NOT recommended for use with electronic AMP annealers. Use this ONLY with flame annealers.
Deprime, then tumble brass with stainless media, water, Lemishine, and dish detergent.
Shake them easily in a strainer to knock out most media then grab 4-5 pieces, shake them over the bucket for the last of the media then inside a towel.
Finally blow out the primer pockets and wipe with a towel, load in the Annealeez flame annealer.
If you’ve been thinking about a big purchase at Brownells, here are some money-saving codes. Brownells is currently offering $125 Off a $1000 purchase, $55 Off a $500 purchase, $20 Off a $200 purchase, $15 Off a $150 purchase, and $10 Off a $100 purchase. In addition, you can get 10% off all purchases of $150 or more. It’s simple to get these discounts — there are no buyers’ clubs to join, no forms to fill out. Just use the appropriate Discount Code during online check-out.
Listed below are the Codes to use. Simply use the appropriate Code for your purchase at Brownells.com. These codes have no listed expiration date, so Brownells could terminate them at any time. Accordingly, we recommend you do your shopping soon. Also if the highest value code no longer works, try a lesser value CODE.
Coupon Code: SEPT125 — $125 Off $1000+
Expiration date: 9/30/2024
Coupon Code: SEPT55 — $55 Off $500+
Expiration date: 9/30/2024
Coupon Code: SEPT20 — $20 Off $200+
Expiration date: 9/30/2024
NOTE: None of the above codes include FREE or Discounted Shipping. You may want to check other vendors such as Scheels.com which offer free shipping with certain minimum purchases ($75 mininum at Scheels). This might result in a lower overall price than purchasing from Brownells.
There is an all-new precision reloading press on the market. L.E. Wilson — a company famed for its dies, gauges, and case trimmers — has introduced an impressive new Wilson Single Stage Press for use with standard 7/8th threaded screw-in reloading dies. The action is very smooth with the press rod guided by a linear bearing. This press is available right now at Precision Reloading for $1134.00. And this new L.E. Wilson press will be available very soon at Creedmoor Sports for $1134.00, with back-orders permitted.
Wilson Single Stage Reloading Press Features
— Precision made in the USA
— Billet aluminum and stainless steel all made in house
— Three-rod design keeps press in complete alignment
— Four large mounting holes to attach firmly to bench
— Press rod is guided by LINEAR BEARING for smooth sizing/seating
— Positive stop machined into base of press to help square to benchtop
— Handle swaps easily from right to left hand just by unthreading handle
— Spent primer handling — primers collect in cavity in press rod
— Accepts most standard shell holders
— Works with most 7/8 die brands
— Hard anodized finish
With the 6mm Dasher cartridge becoming popular with PRS/NRL competitors as well as the benchrest crowd, we thought it was time to re-visit a special rifle chambered for the 6mm Dasher wildcat. This gun has a great story behind it. Forum member Bob A. (aka “Killshot”) used his “Forum Classifieds Special” to beat all comers in the F-Class Division in the American-Canadian Match and the Long Range Regional Match in 2013 in Sacramento, CA.
Bob’s 6mm Dasher sports a blue-printed Rem 700 action. Who says you need a high-dollar custom action to run with the big dogs? In fact, this same gun, built with components sourced from AccurateShooter Forum Classified Ads, set a Sacramento F-Class range record of 200-17X a few years back. In this story, Bob talks about the build, and he explains his methods for loading ultra-accurate Dasher ammo.
Bob’s Budget-Build Dasher F-Classer
I wanted to build a proper rifle for F-Open but needed to keep it simple and, well, cheap. I found a solid “base” to build on in the form of a Dave Bruno-built, “pre-owned” 6-6.5×47 Lapua that I located in the AccurateShooter Forum classifieds in late 2011. The base action was a trued and blue-printed Remington 700 receiver circa 1971 with a spiral-fluted bolt. It was in a Shehane ST1000 stock painted sky blue and had a Jewell 1.5-oz BR trigger. I sent the bolt to Greg Tannel (Gretanrifles.com) to have the firing pin hole bushed and sleeved, the ejector removed and the hole filled and the face trued. I upgraded to Tannel’s Light Steel firing pin assembly while it was out.
Having the working bits completed, I needed a barrel. So I went to the AccurateShooter classifieds again and found a 1:8″-twist, 30″ x 1.25″ (diam.) Bartlein with a 0.236″-land bore. I called Dave Kiff and explained my pursuit and he recommended his PT&G “world record” 6 Dasher reamer (.2704″ no-turn neck and .104″ freebore). A month or so later the reamer and gauges arrived.
I had the barrel chambered by Marc Soulie of Spartan Precision Rifles (510-755-5293, Concord, CA). Marc is a great builder and I’m pleased to call him a friend.
The rifle got its good looks from a Pennsylvania artist named Kenny Prahl. His Prahl Designs shop (724-478-2538) added the white ghost-flames over the existing sky blue metallic paint.
Looks Great, Shoots Better
Fire-forming showed great promise — ten-shot groups of half an inch at 200 yards were typical. I lost only one case to a split neck and the “blow lengths” are good and consistent. This was followed up with load development which saw 100-yard, five-shot groups in the .1s and .2s as the rifle showed its preference for Reloder 15 over Varget powder, and for CCI 450s over all other primers. The bullet of choice was the ever-popular Berger 105gr Hybrid Target.
In February 2012 I began shooting the Dasher in monthly club matches at the Sacramento Valley Shooting Center, the home range of a number of excellent F-Class, Benchrest and High Power shooters. Using a Farley Coaxial rest up front (also picked up from a WTB ad on AccurateShooter’s Forum) and an Edgewood bag in the back, I gradually improved my gun-handling to the point where I could shoot a respectable score. This was very different from the bipod shooting I’d done in the past in F/TR.
Dasher Loading Tips
My chamber is set up for blue box Lapua 6mmBR brass. My case preparation is straight-forward. I fire-form with virgin cases right out of the box. I don’t size them but I will give the primer holes a good look and clean up the flash hole with a .058″ bit in a pin vise. To fire-form, I seat a Berger 108gr BT .030″ into the lands over a standard 6mmBR load of Varget.
For match loads, I use Alliant Reloder 15. While Varget is less sensitive to temp changes, RL15 has given me lower extreme spreads and better long range control. [Bob acknowledges that every barrel is unique, so a different powder, such as H4895 might work better for you.]
I clean my fired cases with stainless steel media in a Thumler’s rotary tumbler after every firing. I anneal after every other firing using a Bench-Source machine which is very well made and easy to operate. I use a Whidden full length bushing die with Redding bushings for sizing.
After sizing, I chamfer the inside of the neck with the K&M tool which has a pilot rod centered in the flash hole. Then I’ll give the neck and mouth a “once over” with some 0000 steel wool. I finish loading off with a Redding Competition Seating Die with the micrometer top.
I use a carbide ball on the expander rod of the full length sizing die. I use a .266″ TiN-coated bushing and the ball just kisses the inside walls of the sized neck. I get very consistent neck tension this way and have had no issue with split necks.
Seating Depth Considerations
With fire-formed brass, the junction of the bullet’s bearing surface and boat-tail is above the neck/shoulder junction of the case, so I have no issues with donuts. You can see how a loaded round looks in the photo at left. For occasional trimming, I use a very nice little Possum Hollow trimmer that indexes on the case shoulder.
The Pew Pew Tactical website has interesting article on rifle and pistol cartridges and bullet types. This contains a large selection of interesting photographs and illustrations. If you load and/or shoot for a wide variety of cartridge types, you’ll find that article well worth reading. It has nearly 50 photographs and more than a dozen short videos. READ FULL Article.
The article shows all types of pistol bullets, along with a variety of rifle projectiles. It even illustrates multiple types of shotshell cartridges.
The article also explains the basic components of modern cartridges –bullet, case, powder, and primer:
Photo courtesy Ammunitiontogo.com which sells ammo from many leading brands.
Popular Cartridge Types Profiled
The article provides quick summaries of popular ammunition types including 9mm Luger (9x19mm), .357 Magnum, .40 SW, .45 ACP, .223 Rem, and .308 Winchester. The author’s favorite pistol round is the 9mm Luger: “9mm is my personal favorite and if there was a “Goldilocks” round, this would be it. The very first gun I bought was a 9mm. They’re fun at the range. They’re good for defense. It is the standard round for NATO countries and the majority of police forces around the world. It is mild shooting, can vary in weight from 115 to 147 grains, and has varying stopping power based on the type of bullet.”
This Pew-Pew Tactical guide to cartridge types also provides a quick explanation of cartridge ignition — both centerfire and rimfire: “The rimfire’s primer is built into the rim while the centerfire cartridge has the primer in the center. Pro tip — if you can see a circle in the middle…it’s a centerfire cartridge.”
There are two common types of centerfire primers — Boxer and Berdan. This helpful Wikipedia illustration shows how Boxer, Berdan, and rimfire primers ignite the powder in the cartridge:
This centerfire and rimfire ignition animation is by BBODO – Own work, CC BY-SA 3.0 licensed under the Creative Commons Attribution-Share Alike 3.0 license.
5. Towel Dry then Warm with Heat Gun — Roll brass in a towel until no more water shakes out. Lay out on cardboard box top and blow off with Harbor Freight heat gun. $9.99 on coupon. Two minutes of heated air and about half hour of wait and they are good to go. This is with primers removed. — Shaggy357
Dasher Loading Tips
I use a carbide ball on the expander rod of the full length sizing die. I use a .266″ TiN-coated bushing and the ball just kisses the inside walls of the sized neck. I get very consistent neck tension this way and have had no issue with split necks.
Popular Cartridge Types Profiled
