The Shooting Sports USA website includes two excellent articles about the basics of metallic cartridge reloading. These two articles provide an excellent summary of the key procedures. If you are new to reloading, we recommend you read both articles:
Part II is particularly helpful because it explains the entire reloading process step-by-step, with 14 listed steps. The author notes: “In this, the second installment on metallic cartridge reloading, we’ll follow the sequence of steps involved in reloading a rifle cartridge and refining a metallic cartridge load. These steps are based on the use of a single-stage reloading press and a separate priming tool.”
Much important advice is provided as this article runs through the 14 Steps of Reloading. For example, when explaining Step 13, Bullet Seating, the article states:
“Proper seating depth is critical. Too much bullet protrusion and the cartridge may not work through the gun’s magazine, or it may fail to chamber. Too little and the bullet intrudes excessively into the powder chamber, decreasing volume and raising pressure. Neck tension is also important; any bullet that fails to seat with some resistance may be held only loosely by the neck and may be driven back into the case when the round is chambered, especially in semi-automatic arms.”
Important Guide to Detecting Over-Pressure Signs in Brass
As an example of the invaluable advice provided in these two articles, here’s a sample from Part II that explains how to determine if your load is over-pressure. We recommend that EVERY reader read this twice. There are more things to consider than a stiff bolt lift. You need to inspect cartridges very carefully:
The shape of powder grains has a profound effect on the performance of the powder charge, as it concerns both pressure and velocity. There are multiple powder shapes including flake, ball, and extruded or “stick” (both solid and perforated).
So how does powder grain shape affect pressure and muzzle velocity?
In general, it can be said that powder that burns progressively achieves a desired muzzle velocity at lower maximum pressure than a powder that burns neutrally, not to mention a degressive powder. As grain size increases, the maximum pressure moves towards the muzzle, also increasing muzzle blast. Muzzle velocity and pressure can be adjusted by means of the amount of powder or loading density, i.e. the relationship between the powder mass and the volume available to it. As the loading density increases, maximum pressure grows.
All Vihtavuori reloading powders are of the cylindrical, single-perforated extruded stick type. The differences in burning rate between the powders depend on the size of the grain, the wall thickness of the cylinder, the surface coating and the composition. Cylindrical extruded powders can also have multi-perforated grains. The most common types are the 7- and 19-perforated varieties. A multi-perforated powder grain is naturally of a much larger size than one with a single perforation, and is typically used for large caliber ammunition.
Other types of powder grain shapes include sphere or ball, and flake. The ball grains are typically used in automatic firearms but also in rifles and handguns. The ball grain is less costly to produce, as it is not pressed into shape like cylindrical grains. Flake shaped grains are typically used in shotgun loadings.
Web thickness in gunpowder terminology means the minimum distance that the combustion zones can travel within the powder grain without encountering each other. In spherical powders, this distance is the diameter of the “ball”; in flake powder it is the thickness of the flake; and in multi-perforated extruded powders it is the minimum distance (i.e. wall thickness) between the perforations.
The burning rate of powder composed of grains without any perforations or surface treatment is related to the surface area of the grain available for burning at any given pressure level. The change in the surface area that is burning during combustion is described by a so-called form function. If the surface area increases, the form function does likewise and its behavior is termed progressive. If the form function decreases, its behavior is said to be degressive. If the flame area remains constant throughout the combustion process, we describe it as “neutral” behavior.
The cylindrical, perforated powders are progressive; the burning rate increases as the surface area increases, and the pressure builds up slower, increasing until it reaches its peak and then collapses. Flake and ball grains are degressive; the total powder surface area and pressure are at their peak at ignition, decreasing as the combustion progresses.
Most of us own a .223 Rem rifle. Now, thanks to our friends at Rifleshooter.com we can assess exactly how velocity changes with barrel length for this popular cartridge.
Rifleshooter.com performed an interesting test, cutting the barrel of a .223 Rem rifle from 26″ all the way down to 16.5″. The cuts were made in one-inch intervals with a rotary saw. At each cut length, velocity was measured with a Magnetospeed chronograph. To make the test even more interesting, four different types of .223 Rem/5.56 ammo were chron’d at each barrel length. The Rifleshooter.com team that conducts these tests has a full-service gun shop, 782 Custom Gunworks — visit 782guns.com.
Test Barrel Lost 25.34 FPS Per Inch (.223 Rem Chambering)
How much velocity do you think was lost, on average, for each 1″ reduction in barrel length? The answer may surprise you. The average speed loss of the four types of .223/5.56 ammo, with a 9.5″ shortening of barrel length, was 240.75 fps total (from start to finish). That works out to an average loss of 25.34 fps per inch.
5.56/.223 Barrel Cut-Down Speed Test 26″ to 16.5″
Start FPS at 26″
End FPS at 16.5″
Total Loss
Average Loss Per Inch
UMC .223 55gr
3182*
2968
214
22.5 FPS
Federal M193 55gr
3431
3187
244
25.7 FPS
Win m855 62gr
3280
2992
288
30.3 FPS
Blk Hills .223 68gr
2849
2632
217
22.8 FPS
*There may have been an error. The 25″ velocity was higher at 3221 fps.
Rifleshooter.com observed: “Cutting the barrel from 26″ to 16.5″ resulted in a velocity reduction of 214 ft/sec with the UMC 223 55-grain cartridge, 244 ft/sec with the Federal M-193 cartridge, 288 ft/sec with the Winchester M855 cartridge and 217 ft/sec with the Back Hills 223 68-grain match cartridge.”
How the Test Was Done
The testers described their procedure as follows: “Ballistic data was gathered using a Magnetospeed barrel-mounted ballistic chronograph. At each barrel length, the rifle was fired from a front rest with rear bags, with five rounds of each type of ammunition. Average velocity and standard deviation were logged for each round. Once data was gathered for each cartridge at a given barrel length, the rifle was cleared and the bolt was removed. The barrel was cut off using a cold saw. The test protocol was repeated for the next length. Temperature was 45.7° F.”
See More Barrel Cut-Down Tests on Rifleshooter.com
Rifleshooter.com has performed barrel cut-down tests for many other calibers/chamberings including 6mm Creedmoor, .308 Winchester, and .338 Lapua Magnum. See these test results at Rifleshooter.com.
Much Different Results with 6mmBR and a Longer Barrel
The results from Rifleshooter.com’s .223/5.56 test are quite different than the results we recorded some years ago with a barrel chambered for the 6mmBR cartridge. When we cut our 6mmBR barrel down from 33″ to 28″ we only lost about 8 FPS per inch. Obviously this is a different cartridge type, but also our 6mmBR barrel end length was longer than Rifleshooter.com’s .223 Rem start length. Velocity loss may be more extreme with shorter barrel lengths. And, of course, different cartridge types and powder/bullet combinations will yield different results.
So you’re thinking of buying a suppressor (aka “moderator”, “silencer”). You can’t just get one off the shelf at Walmart. Acquiring a suppressor requires filling out paperwork and paying a Federal $200 Tax Stamp. Plus there is typically a pretty long wait. However, the good news is that suppressor ownership is now legal in 42 of the 50 American states — that’s 84%! For most American adults, getting a suppressor is legal, provided the buyer passes the required background checks (explained below). The 42 “suppressor-friendly” states are shown as RED in the illustration below.
States Where Suppressor Ownership is Allowed
These 42 states allow private ownership of suppressors: AL, AK, AZ, AR, CO, CT, FL, GA, ID, IN, IA, KS, KY, LA, ME, MD, MI, MN, MS, MO, MT, NE, NV, NH, NM, NC, ND, OH, OK, OR, PA, SC, SD, TN, TX, UT, VT, VA, WA, WV, WI, WY. Note: Even if you live in one of the states listed, you should still verify that owning a suppressor is legal in your area. Some states may have municipal- or county-based restrictions.
“Suppressor ownership [has] boomed in the 21st century. Thanks in part to companies like Silencer Central that streamline the purchasing process, the number of registered suppressors has grown from 285,000 in 2010 to over 2.6 million in 2020.” — GunsAmerica Digest
States Which Prohibit Suppressor Ownership
The eight states which prohibit suppressor ownership are: California, Delaware, Hawaii, Illinois, Massachusetts, New Jersey, New York, and Rhode Island. These states are shown in GRAY in the map.
Good News — Suppressor Tax Will Be Eliminated Next Year
The suppressor transfer tax has not been eliminated yet, but it will be reduced to $0 (zero) starting January 1, 2026. This law change was effectuated by recent Federal legislation through Congress and signed by President Trump. The “One Big Beautiful Bill”, passed by Congress and signed into law by President Trump on July 4, 2025, includes a provision reducing the NFA tax stamp on suppressors and short-barreled firearms to $0. The Silenco Video below from 8/4/2025 explains the new law changes.
Current Status: As of today, August 10, 2025, the $200 tax stamp is still required for the purchase of suppressors and other NFA items.
Effective Date: This change to a $0 tax stamp will take effect on January 1, 2026.
Interim Period (August 2025 – December 2025): Some retailers, like Silencer Central, are offering promotions to cover the $200 tax stamp fee on select suppressors purchased before the $0 tax stamp becomes effective, according to Silencer Central.
NFA Regulations Still Apply: Even after the tax stamp is eliminated in 2026, suppressors will still be regulated under the National Firearms Act (NFA). This means you’ll still need to go through the ATF process, including fingerprinting and background checks, to acquire a suppressor.
Qualifications to Obtain a Suppressor
To legally obtain a suppressor, you must fill out Federal Forms and pay a $200 fee to the ATF. You must also pass BATFE background checks and otherwise comply with Federal and state laws. States can regulate suppressor ownership or use, so be sure to check the laws in your area. On the federal level, the process to acquire a suppressor is regulated under the National Firearms Act of 1934. According to the American Suppressor Association, to own a suppressor in the United States you must:
1. Be at least 21 years of age to purchase a suppressor from a dealer.
2. Be at least 18 years of age to purchase a suppressor from an individual on a Form 4 to Form 4 transfer (contingent on state laws).
3. Be at least 18 years of age to possess a suppressor as a beneficiary of a trust or as a member of a corporation (contingent on state laws).
4. Be a resident of the United States.
5. Be legally eligible to purchase a firearm.*
6. Pass a BATFE background check with a typical process time of 8 to 10 months.
7. Pay a one time $200 Transfer Tax. NOTE: This tax will be eliminated as of 1/1/2026.
*That fifth requirement, “be legally eligible to purchase a firearm”, involves a list of factors. The prohibitions are set forth in the “prohibited person” list found on ATF Form 4473.
For many Americans, real incomes have stayed flat in recent years, while inflation increased the cost of living very significantly during the Biden presidency. The 2025 quarterly inflation rates are lower, yes, but prices are still rising. Accordingly, it’s important to save money whenever possible. Prices are going up, but wages aren’t following (for most of us). Here are six ways shooters can save money on gear purchases and other shooting-related expenses.
1. Watch for Our Deals of the Week. Every Monday, in our Daily Bulletin, AccurateShooter.com offers some of the best deals to be found. We search the web to find great deals on ammo, reloading components, optics, tools, firearms, gun safes, electronics and more. It’s not unusual to find savings of 20-35% through our Deals of the Week. And many of our vendors are now offering special deals just for AccurateShooter.com readers.
2. Check Out the Forum Classifieds. There are great deals to be found every day in the AccurateShooter Shooters’ Forum. The latest deals are displayed in the right column of every Forum page. To see all the listings, browse through the Forum MarketPlace section which has four main categories:
Guns, Actions, Stocks, & Barrels
Tools, Dies, Rests, Reloading Components & Misc
Scopes, Optics, Sights, Rings, Bases Etc.
Commercial Sales by Paid Sponsors
3. Share a Ride to Matches. Fuel prices are on the rise — Regular-grade gasoline is over $4.90 per gallon in California now and around $3.20+ per gallon nationwide. With many shooters living 30-100 miles from the nearest range, fuel remains a big part of a shooter’s hobby budget. We’d say 90% of shooters drive solo to matches, often in large, gas-guzzling trucks. If you drive 200 miles round-trip to attend a match in a 20-mpg vehicle, you’ll burn over $32.00 worth of gasoline on your trip. That adds up. By simply sharing the ride with one fellow shooter you cut your fuel expenditures in half. And, if you alternate vehicles with a buddy from one match to the next, you save on vehicle wear and tear. At $0.70/mile (overall operating costs) consider the savings.
4. Use Discount Codes to Save. It’s always smart to check for discount codes before you buy. In the Daily Bulletin, we feature “Deals of the Week” every Monday morning, and we provide discount Coupon Codes when available. These can reduce the price substantially or lower shipping costs. Search codes for Brownells, Creedmoor Sports, EuroOptic, Graf’s, Midsouth, Powder Valley, Sportsman’s Warehouse, KYGUNCO, MidwayUSA, and Precision Reloading. Check your email also — some discount codes are only announced in email newsletters. If you can’t find a Coupon Code for your preferred vendor, visit Gun.deals and/or RetailMeNot.com. Both those sites list current coupon codes, and RetailMeNot.com covers thousands of vendors.
5. Shop for “Demo” Optics. Modern high-quality optics can easily cost $2000.00 or more, often exceeding the value of the rifle on which they are mounted. However, you can often save 20-30% by purchasing demo optics. These are normally display units used at trade shows. They may have slight ringmarks, but otherwise they are “as new”, having never been carried in the field or used on a rifle that has fired live ammo. When purchasing demo scopes, you should always ask about the warranty before making the sale. However, most demo scopes from name-brand manufacturers come with full factory warranties. EuroOptic.com and Bruno Shooters Supply are two respected vendors that offer a good selection of demo optics.
6. Train with Rimfire Rifles. Good match-grade centerfire, hand-loaded ammo, counting premium bullets, powder, primers, and brass (figuring 10X loads), can now exceed $1.50 per round. And if your $600 (as chambered and fitted) competition barrel is toast after 1500 rounds, add $0.40 for barrel deprecation per shot. So you’re approaching two bucks a round total! By contrast, you can get quite good .22 LR target ammo for $0.16 per round. Good rimfire barrels last a long, long time, so you don’t have to be concerned about wearing out your barrel quickly. A quality rimfire barrel can retain its accuracy for 7,000 rounds or more. If you run the ballistics, a .22 LR round at 100 yards can emulate the wind drift experienced by a centerfire cartridge at long range. This allows for effective cross-training with much less expensive ammo.
Tired of spending $15-$25 for a can of spray lube that doesn’t last that long? For about the same price as a single 10 oz. can you can make your own effective spray lube that should last for multiple seasons and lube thousands of cases quickly and easily.
In the YouTube video embedded below, our friend Gavin Gear of UltimateReloader.com shows how to make your own case lube using simple, inexpensive ingredients. As recommended by the 6.5 Guys, this Liquid Lanolin + Isopropyl Alchohol mix works well and is very cost-effective. You can make a pint of this home-brew Lanolin case lube that will lube thousands of cases — many more than a typical commercial aerosol spray can (that’s mostly compressed air).
Gavin describes the exact mixing process on his Ultimate Reloader website. Gavin says this lube mix is a good complement to the Hornady One-Shot (pistol) and Dillon DCL (rifle) lubes he has used for pistol and rifle reloading sessions. CLICK HERE to read more.
In our Shooters’ Forum, there was an discussion about a range that was threatened with closure because rifle over-shoots were hitting a farm building over two miles from the firing line. One reader was skeptical of this, asking “how’s that possible — were these guys aiming at the stars?” Actually, you may be surprised. It doesn’t take much up-angle on a rifle to have a bullet land miles down-range. That’s why it’s so important that hunters and target shooters always orient their barrels in a safe direction (and angle). Shooters may not realize how much a small tilt of the barrel (above horizontal) can alter a bullet’s trajectory.
How many degrees of muzzle elevation do you think it would take to hit a barn at 3000 yards? Ten Degrees? Twenty Degrees? Actually the answer is much less — for a typical hunting cartridge, five to seven degrees of up-angle on the rifle is enough to create a trajectory that will have your bullet impacting at 3000 yards — that’s 1.7 miles away!
Five degrees isn’t much at all. Look at the diagram above. The angle actually displayed for the up-tilted rifle is a true 5.07 degrees (above horizontal). Using JBM Ballistics, we calculated 5.07° as the angle that would produce a 3000-yard impact with a 185gr .30-caliber bullet launched at 2850 fps MV. That would be a moderate “book load” for a .300 Win Mag deer rifle.
Here’s how we derived the angle value. Using Litz-derived BCs for a 185gr Berger Hunting VLD launched at 2850 fps, the drop at 3000 yards is 304.1 MOA (Minutes of Angle), assuming a 100-yard zero. This was calculated using a G7 BC with the JBM Ballistics Program. There are 60 MOA for each 1 degree of Angle. Thus, 304.1 MOA equals 5.068 degrees. So, that means that if you tilt up your muzzle just slightly over five degrees, your 185gr bullet (2850 fps MV) will impact 3000 yards down-range.
Figuring Trajectories with Different Bullets and MVs
If the bullet travels slower, or if you shoot a bullet with a lower BC, the angle elevation required for a 3000-yard impact goes up, but the principle is the same. Let’s say you have a 168gr HPBT MatchKing launched at 2750 fps MV from a .308 Winchester. (That’s a typical tactical load.) With a 100-yard zero, the total drop is 440.1 MOA, or 7.335 degrees. That’s more up-tilt than our example above, but seven degrees is still not that much, when you consider how a rifle might be handled during a negligent discharge.
Think about a hunter getting into position for a prone shot. If careless, he could easily touch off the trigger with a muzzle up-angle of 10 degrees or more. Even when shooting from the bench, there is the possibility of discharging a rifle before the gun is leveled, sending the shot over the berm and, potentially, thousands of yards down-range.
Hopefully this article has shown folks that a very small amount of barrel elevation can make a huge difference in your bullet’s trajectory, and where it eventually lands. Nobody wants to put holes in a distant neighbor’s house, or worse yet, have the shot cause injury.
Let’s go back to our original example of a 185gr bullet with a MV of 2850 fps. According to JBM, this projectile will still be traveling 687 fps at 3000 yards, with 193.7 ft/lbs of retained energy at that distance. That’s more than enough energy to be deadly.
This illustration shows headspace measurement for the popular .308 Winchester cartridge, which headspaces on the shoulder. Image copyright 2015 Ultimate Reloader.
In this Brownells Tech Tip Video, Brownells gun tech Steve Ostrem explains what headspace is and why it’s one of the most critical measurements for nearly all firearms. Even if you’re an experienced rifle shooter, it’s worth watching this video to refresh your understanding of headspace measurements, and the correct use of “GO” and “NO-GO” gauges.
Headspace Definition
In firearms, headspace is the distance measured from the part of the chamber that stops forward motion of the cartridge (the datum reference) to the face of the bolt. Different cartridges have their datum lines in different positions in relation to the cartridge. For example, 5.56x45mm NATO ammunition headspaces off the shoulder of the cartridge, whereas .303 British headspaces off the forward rim of the cartridge. If the headspace is too short, ammunition that is in specification may not chamber correctly. If headspace is too large, the ammunition may not fit as intended or designed and the cartridge case may rupture, possibly damaging the firearm and injuring the shooter. (Source: Wikipedia)
Problems Caused by Too Much Headspace
Excessive headspace issues can include: light primer strikes, failure to fire, bulged/blown cases, case separations, split shoulders, or unseated primers after firing. Case ruptures caused by excessive headspace can lead to catastrophic failures causing serious injury. That is why headspace is such an important measurement.
Problems Cause by Too Little Headspace
Insufficent (or excessively tight) headspace can prevent the firearm from going into battery, resulting in failure to fire or deformation of the cartridge case. Various feeding and functioning problems can be caused by cases with too little headspace, even if a round can be chambered (with effort).
Headspace Gauges
Headspace is measured with a set of two headspace gauges: a “Go” gauge, and a “No-Go” gauge. Headspace gauges resemble the cartridges for the chambers they are designed to headspace, and are typically made of heat-treated tool steel. Both a “Go” and a “No-Go” gauge are required for a gunsmith to headspace a firearm properly. A third gauge, the “Field” gauge, is used (as the name implies) in the field to indicate the absolute maximum safe headspace. This gauge is used because, over time, the bolt and receiver will wear, the bolt and lugs compress, and the receiver may stretch, all causing the headspace to gradually increase from the “factory specs” measured by the “Go” and “No-Go” gauges. A bolt that closes on “No-Go” but not on “Field” is close to being unsafe to fire, and may malfunction on cartridges that are slightly out of spec. (Source: Wikipedia)
You need to understand Headspace Gauges and how to use them. There are “Go”, “No-Go”, and “Field” gauges. The “Field” is actually the longest. Brownells explains: “The GO gauge corresponds to the SAAMI minimum chamber length, while the FIELD gauge usually matches the maximum chamber depth, or slightly less. NO-GO gauges are an intermediate length between minimum and maximum, that, technically, is a voluntary dimension. A firearm that closes on a NO-GO gauge and does not close on a FIELD gauge may not give good accuracy and may have very short cartridge case life [.]”
Want to improve your understanding of Ballistics, Bullet Design, Bullet Pointing, and other shooting-related tech topics? Well here’s a treasure trove of gun expertise. Applied Ballistics offers dozens of FREE tech articles on its website. Curious about Coriolis? — You’ll find answers. Want to understand the difference between G1 and G7 BC? — There’s an article about that.
“Doc” Beech, technical support specialist at Applied Ballistics says these articles can help shooters working with ballistics programs: “One of the biggest issues I have seen is the misunderstanding… about a bullet’s ballistic coefficient (BC) and what it really means. Several papers on ballistic coefficient are available for shooters to review on the website.”
Credit Shooting Sports USA Editor John Parker for finding this great resource. John writes: “Our friends at Applied Ballistics have a real gold mine of articles on the science of accurate shooting on their website. This is a fantastic source for precision shooting information[.] Topics presented are wide-ranging — from ballistic coefficients to bullet analysis.”
Here are six (6) of our favorite Applied Ballistics articles, available for FREE to read online. There are dozens more, all available on the Applied Ballistics Education Webpage. After Clicking link, select Plus (+) Symbol for “White Papers”, then find the article(s) you want in the list. For each selection, then click “Download” in the right column. This will send a PDF version to your device.
Posting on the 6.5 Creedmoor Group Facebook Page, Russel T. complained that his AR magazine doesn’t like to feed that last few rounds. Russell asked: “Full magazine, no problem cycling. But with five (5) or less in the magazine… this happens. What can cause this?”
It sure looks like he could use a new magazine spring, but there may be buffer-related problems as well. Or maybe a gas system issue. What’s your call? Here are some responses posted by Facebook folks:
“Weak mag spring.” — Josh N.
“Weak mag spring or too heavy of a buffer spring.” — Justin G.
“Try a different mag, if it still jams it’s probably a gas problem, if not chuck the bad mag.” — Otto G.
“Weak mag spring or literally anything that would cause the Bolt Carrier Group to short cycle.” — Reggie W.
“I’ve had the same issue with my 300 BLK when my buffer tube came apart. It would still cycle cheap rounds fine but [not] the Hornadys. Took it apart and found the buffer tube was in pieces.” — Hunter R.
“Could be a weak mag spring or buffer spring, both at the same time.” — John S.
“As mentioned it could be a list of things. However, bolt velocity is too fast/hard and the usual (but not always) culprit is over-gassing.” — Bill F.
“Short cycle — clean and LUBRICATE the weapon.” — Mark H.
“Look to see where the brass is ejecting. That will tell if it’s an over or under gas issue. If that’s ok then look at the mag spring. See Diagram” — Teddy G.
“Weak magazine spring, I tossed four brand new ‘bargain mags’ [due to] that very problem.” — John V.E.
“May not be a weak spring or bad mag. Check out a Tubb Precision flatware spring. I swapped mine in a new rifle and solved the problem of short stroking and double feeds.” — Anthony T.
“It might be the follower as well, some designs will dip in the front/rear as rounds are expended. It’s the reason why we didn’t use some service mags with the green followers.” — Chris J.
“Weak spring… time for a new magazine…or add a 5-round block and make it a 25-round magazine. But I’m positive it’s a weak spring, which means it’s just a matter of time for failure.” — Steve M.
“Without the weapon in hand I would hate to guess….
Start with the simple stuff and go from there. Trying to diagnose a problem from a photo is just like when your wife or girlfriend tells you the car won’t start. LOL.” — Mark T.