Many short-range Benchresters have thought about converting their 6 PPC to shoot a 30BR for score matches, or a Dasher for mid-range (or even 1000-yard) games. That way you have a rifle that does double duty, giving you the most bang for your buck. Though an action with a PPC bolt won’t normally work with 30BR/6BR/Dasher cases with their larger .308-class rim (0.4728″ diameter), there is a pretty easy solution that allows you to cycle these bigger cartridges with a 6PPC-style bolt (designed to fit .220 Russian rims).
“Rebating case rims … lets you shoot a 30BR in score matches using your PPC action. All you need is a new barrel. This saves buying another bolt, receiver, or rifle.” — Butch Lambert
Butch Lambert of ShadeTree Engineering provided this tip. Butch notes that many 6 PPC benchrest group shooters also enjoy shooting in score matches. But to be really competitive in the BR for score game, that means shooting a 30BR, which has a wider, .308-class rim (0.4728″ diameter). Likewise, if you want to compete in 600-yard registered BR events or in varmint matches, you probably want to run a bigger case, such as the 6BR, 6mm Dasher, or 6-6.5×47. Those cartridges also have the larger 0.4728″ rims.
Cutting Head for Rebating Rims
To convert a PPC-boltface action to shoot the bigger cases you can spend a ton of money and buy a new bolt. That can cost hundreds of dollars. The simpler solution is to turn down the diameter of the larger cases on a lathe. Butch explains: “We’ve seen plenty of interest in rebating case rims. This lets you shoot a 30BR in score matches using your PPC action. All you need is a new barrel. This saves buying another bolt, receiver, or rifle if you have a PPC boltface. Anyone who has access to a lathe can do this job pretty easily. Yesterday I turned 150 case in about an hour.” At right is the lathe form tool Butch uses to rebate the case rims.
Kelbly makes outstanding actions, including the Stolle Pandas. In the past 20 years, Pandas have probably won more benchrest matches than any other action (though BATs and Bordens are increasingly in the winning circle). Recently gunsmith Alex Wheeler of Wheeler Accuracy worked his magic on an aluminum Panda, optimizing the “ignition timing” of the action. This involves many small mods to bolt, camming surfaces, trigger, and firing pin: “The whole cam helix and detent shelf is re-cut. The firing pin and cocking piece are modified as well.” When executed properly, Ignition Timing has a number of benefits, including a smoother bolt opening/closing, improved firing pin fall, and enhanced accuracy (though the accuracy improvements can be subtle).
BEFORE Action Timing — Stiff and Clunky
Alex reports: “Normally Panda actions have plenty of firing pin fall. For one reason or another this one was very low. Before timing, firing pin fall was .210 with a Bix’N Andy (BNA) trigger. After trigger timing firing pin fall is .244 with zero cock on close.” Here is how the action functioned before timing work:
CLICK Photo to start VIDEO
Alex notes: “As you can see, after the cocking piece rides out of the detent notch it thenfalls to the trigger and is then re-cocked. This is normal on most un-timed actions.”
AFTER Action Timing — Smooth and Refined
Alex explains the modifications he made for this Panda action: “Moving the trigger back adds cock on close. The whole cam helix and detent shelf is re-cut. The firing pin and cocking piece are modified as well. I do love a timed Panda. In fact, I like aluminum actions, I think there is something to them. But yes, I also recommend Borden as my first choice.’
CLICK Photo to start VIDEO
Fix for Right-Bolt Actions Only
After seeing these videos on Facebook, one poster asked: “I do like my Panda but this is exactly why I bought a Borden action and I love it. It’s good to know you can make a Panda better. Alex, can you time a left bolt Panda?”
Alex replied: “No, the tooling I built is all for right hand actions sorry….”
Here’s a simple task you can do that will give your seater die a more perfect fit to your match bullets. You can lap the inside of the seater stem so that it matches the exact profile of the bullet. This spreads out the seating force over a larger area of the bullet jacket. That allows smoother, more consistent seating, without putting dents, creases, or sharp rings in your bullets.
This process is demonstrated here by our friend Erik Cortina of Team Lapua-Brux-Borden. Erik, one of the nation’s top F-Class shooters and a skilled machinist, explains: “Here I’m lapping my new seater die stem with lapping compound. I chuck up a bullet in the lathe and lap the inside of the seating stem. I put lapping compound on the bullet and also in the stem. You can do the same with a hand drill and bore paste. You can see in the piture below how much contact area the stem has on the bullet after being lapped. This bullet is a Berger 7mm 180-grain Hybrid. ”
It can be helpful but it’s not necessary to make your seating stem an exact match to a bullet, particularly if you’re loading hunting or varmint rounds. But it is helpful to do some mild internal stem polishing. This should eliminate any ring (or dent) that forms on the bullet jacket during seating.
Sharp edges on a seating stem can cause a ring to be pressed into the bullet jacket — especially with compressed loads that resist downward bullet movement.
Q2: Is there any down-side to the process?
Not really. However, if you shoot many different bullet types for a particular cartridge, you may not want to conform the stem aggressively to one particular bullet design. Lightly lap the inside of the stem to remove burrs/sharp edges but leave it at that. A light lap will prevent a ring forming when seating bullets.
We have all been there…..you place a piece of tumbled brass in the shell-holder of your press, raise it into the die, and suddenly it is like somebody hit the brakes. The case is stuck in the die. Your first instinct is to reverse it out. You crank on the handle, and BANG! The rim rips off the case head and you are looking at a piece of brass stuck in the die.
A stuck case is one of the boo-boos that all of us reloaders have faced from time to time. If proper lubrication is applied, then it should not be a problem. No matter if you are a seasoned reloader or new to it, this situation can happen. Take your time, use the proper procedures, and you will be back in business in no time! This article explains how to avoid stuck cases (through proper lubrication) and how to use a stuck case removal system.
What Causes Stuck Cases
One of the first common mistakes reloaders face is the stuck case. It can be caused by too much or too little lube. Too much and a vacuum can be formed causing the case to become suctioned into the die. Too little lube and friction is the culprit. So what is the cure? There is no exact cure, but the best lube that we have found so far is just a dab of Imperial Sizing Die Wax on your fingers and applied in a thin coat on the body of the case, not the shoulder or neck. Too much of this wax can cause the vacuum effect, or can eventually load your die up with gobs of residue. If it is applied to the shoulder area, or the leftover wax moves up into the shoulder region of the die, you will see dents or dimples in the shoulder. [AccurateShooter.com Editor’s Note: For normal full-length sizing of small cases such as 220 Russian/PPC, 6mmBR, 6.5 Grendel, or 6.5×47 Lapua we recommend Ballistol (aerosol) lube. It is very slippery, goes on very thin, and does not gum up the die.]
A great way to ensure that your dies are clean is to use a simple chamber mop with a dab of your favorite solvent on it and clean out the die. Be sure all of the solvent is out after cleaning by spraying the die out with Quickscrub III or use a clean chamber mop. If you are storing your dies, you can apply a thin coat of a good oil to protect the steel such as TM oil or Starrett M1 Spray.
Using a Stuck Case Removal Kit
If you do stick a case in your die there are a few good stuck case removal kits available. Each one works in a similar fashion. I have found the Hornady kit very effective and easy to use.
Basically what you do is remove the die from the press. Unscrew the decapping assembly and pull it out as far as you can. You then need to drill/tap threads into the stuck case head (this is why it is suggested to unscrew the decapping assembly as far as you can to get it clear of the drill bits). Once this is done screw the die back into the press. You then install the included shellholder attachment on the shellholder ram, and thread it into the case via a small wrench. With some elbow grease you can reverse the stuck case out of the die with the leverage of the press, and not damage the die.
However if the case is stuck….REALLY stuck, you may pull out the threads on the case and you are still left with a stuck case in the die without any way to pull it out. If the case is really difficult to remove even with the use of a stuck case removal kit, do not try to be Hercules with the press ram. Here is a trick that may work. Take the die with the stuck case and place it in your freezer for a couple of hours. Then repeat the removal with the cold die. The freezing temperatures may cause the brass to contract, and make removal easier. If this does not work it is recommended to send it to the die manufacturer. They will be able to remove the case without damaging the die.
Another fix if you can remove the decapping assembly completely is to use a tap hammer and a punch or small wooden dowel to knock the stuck case out. This isn’t the best way since it is very possible that you will damage the die internally or externally on the threads, or both. Send the die to the manufacturer to have this done properly. You will be happier in the long run.
This article appears courtesy Sinclair International. It first appeared in Sinclair’s Reloading Press Blog.
NOTE: Barnes has just opened a new e-Commerce site where you can buy Barnes bullets direct from the manufacturer. To mark that development, we’re republishing an interesting article on how Barnes develops BC values and ballistic data for its match bullets and ammunition. Barnes employs advanced Doppler Radar to record bullet speeds at multiple distances out to 1500 yards.
Determining Bullet Ballistics with Doppler Radar Data
How do you build better (more precise) ammo drop tables? With radar, that’s how. Barnes Bullets is using Doppler Radar to develop the drop tables for its Precision Match line of factory ammunition. The Doppler radar allows Barnes to determine actual velocities at hundreds of points along a bullet’s flight path. This provides a more complete view of the ballistics “behavior” of the bullet, particularly at long range. Using Doppler radar, Barnes has learned that neither the G1 nor G7 BC models are perfect. Barnes essentially builds a custom drag curve for each bullet using Doppler radar findings.
Use of Doppler Radar to Generate Trajectory Solutions
by Barnes Bullets, LLC
Typical trajectory tables are generated by measuring only two values: muzzle velocity, and either time-of-flight to a downrange target, or a second downrange velocity. Depending on the test facility where this data is gathered, that downrange target or chronograph may only be 100 to 300 yards from the muzzle. These values are used to calculate the Ballistic Coefficient (BC value) of the bullet, and the BC value is then referenced to a standardized drag curve such as G1 or G7 to generate the trajectory table.
This approach works reasonably well for the distances encountered in most hunting and target shooting conditions, but breaks down rapidly for long range work. It’s really an archaic approach based on artillery firings conducted in the late 1800s and computational techniques developed before the advent of modern computers.
There is a better approach which has been utilized by modern militaries around the world for many years to generate very precise firing solutions. Due to the sizeable investment required, it has been slow to make its way into the commercial market. This modern approach is to use a Doppler radar system to gather thousands of data points as a bullet flies downrange. This radar data is used to generate a bullet specific drag curve, and then fed into a modern 6 Degree of Freedom (DOF) [ballistics software program] to generate precise firing solutions and greatly increase first-round hit probability. (The 6 DOF software accounts for x, y, and z position along with the bullet’s pitch, yaw, and roll rates.)
Bullet-Specific Drag Curves Derived from Radar Data
Barnes’ advanced Doppler radar system can track bullets out to 1500 meters, recording the velocity and time of flight of that bullet every few feet along the flight path. The noteworthy graph below shows a Doppler Radar-derived, bullet-specific drag curve alongside the more common G1 and G7 curves:
Neither of the standard curves is a particularly good match to our test bullet. In the legacy approach to generating a downrange trajectory table, the BC value is in effect a multiplier or a fudge factor that’s used to shift the drag curve of the test bullet to try and approximate one of the standard curves. This leads to heated arguments as to which of the standardized drag curves is a better fit, or if multiple BC values should be used to better approximate the standard curve (e.g., use one BC value when the velocity is between Mach 1 and Mach 2, and a different BC value when the velocity is between Mach 2 and Mach 3.) Barnes’ approach to creating trajectory tables is to generate bullet-specific drag curves, and use that data directly in a modern, state-of-the-art, 6 DOF ballistics program called Prodas to generate the firing solution.
Story tip from EdLongrange. We welcome reader submissions.
“Garbage In, Garbage Out.” You have to input key variables with precision if you want your Ballistics Apps to deliver reliable long-range trajectories. So says Tom Beckstrand, Field Editor for Guns & Ammo magazine. A former U.S. Army Special Forces Officer, and avid long-range competitor, Beckstrand knows the importance of using your ballistic calculator correctly. Here are his tips on how to achieve the best results using Ballistics Calculators.
“The most important inputs to make any ballistic calculator work correctly are muzzle velocity, ballistic coefficient, and sight height,” says Beckstrand.
Ascertain Accurate Muzzle Velocity with a Good Chronograph
“Cheap chronographs will not give an accurate muzzle velocity, so the serious shooter needs to spend the money on a quality chrono.” When you chronograph, make sure to measure the distance from the muzzle to the chrono unit. That input is also important to your Ballistic calculations.
Use Reliable G1 and G7 Ballistic Coefficients
Beckstrand added, “Ballistic Coefficients are available from ammunition and bullet manufacturers, and most of these coefficients the manufacturers provide are really quite accurate.” Ballistic Coefficient or BC, is a number that reflects how well a bullet cuts through the air. The higher the BC, the less the bullet is affected by air drag.
Measure Sight Height Correctly Using Calipers
Beckstrand has found that many shooters aren’t inputting sight height or they are guessing at the correct height. As target distance increases, just a half-inch of sight height inaccuracy can mean several inches up or down.
“Sight height is the input most often overlooked and is usually the source of greatest error. I think a lot of shooters, especially those new to long-range shooting, simply don’t understand the importance of this input.”
Sight height is the distance from the centerline of the scope to the centerline of the bore. Some shooters, Beckstrand believes, just “eye it up” and estimate the distance. “Really, you should use a set of calipers to measure the sight height distance … within 0.1 inch”.
This Video Explains How to Set Up and Use Ballistic AE:
Need a top-notch Ballistics App for your iPhone, iPad, or iPod? Start with Ballistic AE, the number 1 (i.e. most installed) App for iOS systems. Ballistics AE (Advanced Edition) is the most popular iOS ballistics program for many good reasons. Full-featured and easy to use, Ballistics AE has been refined over many years, and it supplies rock-solid solutions derived from JBM Ballistics solver (created by James B. Millard). Unlike some other Apps, Ballistics AE is STABLE on iPhones (with various OS levels). What’s cool is that Ballistics AE is now on sale for just $9.99.
We’ve used the Ballistic AE program on an iPhone 5S, iPhone 6, and iPad, and it performed well. Here are some of the features we liked:
1. Mirrors output from online version of JBM Ballistics we often use for initial calculations.
2. Controls are simple to use and (mostly) intuitive.
3. Handy comparison feature lets you compare ballistics for different projectiles side by side.
4. Advanced Wind Kit allows you to account for complex wind situations.
5. Projectile and BC Databases are very comprehensive.
6. Software is regularly updated to match Apple OS changes.
Stuck at home because of the Covid-19 Pandemic? Here’s a project you can craft at home pretty easily. And your shooting buddies will be impressed with your ingenuity. Plus the wife won’t mind having a spare knife-holder for the kitchen.
Forum member Alex W. (aka “zfastmalibu”) came up with a clever adaptation of an item you may already have on your kitchen counter. By drilling a few strategically-placed holes in a wood knife-holding block, Alex created a handy, 20-round ammo holder for the bench. We’re not sure the wife will appreciate the new holes in her kitchen accessory, but we think this is a smart invention. Alex asked fellow Forum members: “What do you think, is there a market for it?” We think there is. Of course, with a ruler and an electric drill you could probably make your own version easily enough.
Get a Solid Wood Knife Block for under $25.00 Hardwood Knife blocks can be purchased for under $25.00 through Amazon.com. They are also available in bamboo ($18.14), beechwood ($39.95), acacia ($49.95), and solid walnut ($59.95).
In these challenging times, with the specter of the Coronavirus pandemic, it can be difficult to see positive developments. Here we’re pleased to report how one gun industry manufacturer, holster-maker Versacarry, is doing its part to provide vitally-needed Personal Protective Equipment (PPE). Versacarry is converting its production line to make masks and face shields for our health care workers, the brave men and women who put their lives at risk every day.
Versacarry is known for its quality leather handgun holsters, belts, and other firearm related products. In an effort to help with the fight against the COVID-19 virus that continues to affect thousands of people across the United States, Versacarry is converting its production facility from building holsters to producing face shields and face masks.
Justin Sitz, CEO/Owner of Versacarry told us: “When I saw and heard numerous reports that there was a critical shortage of face shields and face masks for medical and emergency workers, I knew that was something we could help with. I redirected our development engineers from working on new products for the gun industry to develop products and production methods… for the health care and emergency response workers.”
Remarkably, Versacarry was able to switch production in less than one week. The company will begin shipping face masks and face shields shortly. With weekly output expected at 20,000+ of each item, these will be sent to hospital personnel, EMTs, police officers, firefighters and others facing the COVID-19 virus on a daily basis.
For Health Care Workers — If you work for an organization that needs face masks and face shields, please contact Versacarry via this link: Versacarry.com/covid19.
This handy cleaning mat features a parts diagram for AR-platform rifles. This padded, absorbent 36″ x 12″ AR15 mat costs $18.99 at Amazon.
With a large percentage of Americans stuck at home under Coronavirus lockdown orders, there is time to attend to many maintenance tasks — including cleaning your firearms. Here are some quality benchtop pads that can help with the cleaning process for all types of firearms — pistols, rifles, and shotguns.
While we normally use a gun cradle or Caldwell gun vise when cleaning or adjusting our rifles. But there are situations, such as when working on a barreled action, when it’s nice to use a pad that lies flat. Many work pads are too small — they’re nothing more than oversize mouse pads. Here are three gun pads that are big enough to work well with rifles and/or barreled actions.
DryMate Gun Cleaning Pad
The DryMate Gun Cleaning Pad is a full 54″ wide x 16″. That’s four and a half FEET wide — longer than most rifles, so you have plenty of surface area for working. Conveniently, this product can be washed with soap and water. It is offered in three versions: Green, Blaze Orange, and Camo. We like the Blaze orange version because the bright color makes it easier to see small parts such as screws and springs.
Boyt Harness Counter Pad
The 48″ x 12″ Boyt Harness Counter Pad was originally designed more for display purposes than for serious work sessions, but we like this product. It is useful if you want to lay your gun on a bench to make small adjustments. The Boyt Counter Pad is nice and big, a full four feet from end to end. The back side is canvas while the top-size is a quilted cotton fabric.
Owner Reviews — This product has received high praise from buyers. Here are actual owner reviews:
Expensive… but worth every penny. I bought three of them because I want to have at least one always around. I use one for a shooting bench or tailgate mat and another for my primary gun cleaning workbench mat. Awesome for both purposes. This one was perfect for my array of needs. — Joe D.
This mat is great for cleaning guns and keeping your surfaces clear of oil or solvent. The mat has plenty of space for a rifle or handgun and the padding is thick enough[.] I would definitely buy again and have recommended this to my friends and family. — Safety Guy
I bring this to the rifle range with me every time, to rest my rifle on the table without worrying about scratches. It fits nicely in my soft rifle case. One side is a tough canvas material that doesn’t show scratches, and the other side is a soft fleece material that protects the finish of your gun. — MACPSU
Hoppes Gun Cleaning Pad
The Hoppes Gun Cleaning Pad is 36″ wide x 12″. That’s big enough for many barreled actions (unless you have a really long barrel). This pad has a non-slip nylon backing, and Hoppes claims that the “Soft acrylic material absorbs 8 times its weight in fluids.” This Hoppes Cleaning Pad is very affordable. It costs just $8.15 at Amazon.com with free shipping for Prime members.
Handy Cleaning Cradles from PMA Tool — Single or Double
For those tasks were a pad is not convenient, PMA Tool offers lightweight yet sturdy cleaning cradles that are handy, affordable, and easy to transport. PMA’s single-gun cradle, starting at $75.95, is ideal for benchrest rigs. It measures about 17″ in length and weighs about one pound. PMA also offers an excellent two-gun cradle for $119.95. Both single and double cradles secure your rifle(s) in a muzzle-down position that allows easy cleaning and prevents solvents from running back into the action. The front “saddle” and all contact surfaces are covered by thick silicone rubber padding which grips the rifle securely yet protects the stock and components from scratches.
AccurateShooter.com will offer a new FREE service for Forum members and readers — Barrel Break-In. Knowledgeable shooters know that it can take 150 rounds or more for a barrel to achieve peak accuracy during Phase I of break-in. Then you want to do a lengthy Phase II break-in process to smooth the lands and grooves for reduced bullet drag and maximum velocity potential. Overall, the optimal barrel break-in schedule encompasses 500 to 700 rounds of careful firing under match conditions with a precise, cleaning regimen between each shooting cycle.
Very few gun owners have the time (or money) to do a full 500-round barrel break-in. The cost in bullets and powder is significant, not to mention time spent at the range. Thankfully AccurateShooter.com’s talented team of shooters will take that burden off you. You send us those brand new high-dollar match barrels — we do the work, using those barrels in our matches and varmint shoots, all the while carrying out the critical Phase I and II barrel break-in processes start to finish.
Barrel Break-In Carried Out By Champion Shooters
Our barrel break-in procedure is done by some of the nation’s top shooters. Here is AccurateShooter System Admin Jay Christopherson performing barrel break-in on a customer’s barrel during a competition. Jay won the F-Open Division at the 2020 Berger SW Nationals. Put your brand new match barrel in the hands of champions, to have it broken in the right way!
To participate in the Accurate Shooter Barrel Break-In Program (ASBBIP), just send us your chambered Krieger, Bartlein, Brux, Lilja, Douglas or other custom barrel and our testers will shoot it for six months, dutifully logging how the accuracy improves as the careful break-in process takes place over time. We guarantee that when you get your barrel barrel back, it will be thoroughly broken-in and ready to use. Enjoy peak accuracy for many hundreds of rounds! Then you can send us a new chambered barrel and we can do the tedious barrel break-in process for you again. Just pay for the shipping — we do the rest!
NOTE: Program limited to premium match barrels of approved calibers/chamberings and contours. Barrels must be chambered for one of the BAT, Borden, Kelbly, Defiance, and Barnard custom actions used by our shooting team. We reserve the right to retain the barrels for use in Nationals-level shooting matches.
A stuck case is one of the boo-boos that all of us reloaders have faced from time to time. If proper lubrication is applied, then it should not be a problem. No matter if you are a seasoned reloader or new to it, this situation can happen. Take your time, use the proper procedures, and you will be back in business in no time! This article explains how to avoid stuck cases (through proper lubrication) and how to use a stuck case removal system.
This approach works reasonably well for the distances encountered in most hunting and target shooting conditions, but breaks down rapidly for long range work. It’s really an archaic approach based on artillery firings conducted in the late 1800s and computational techniques developed before the advent of modern computers.
The 
