Shooters who convert factory actions to run 6BRs, 6PPCs or other high-pressure cartridges should consider having the firing pin bushed. These modern cartridges like to run at high pressures. When running stout loads, you can get cratering caused by primer flow around the firing pin hole in the bolt face. The reason is a little complicated, but basically the larger the hole, the less hydraulic pressure is required to crater the primer. A limited amount of cratering is normally not a big issue, but you can reduce the problem significantly by having a smith fit a bushing in the firing pin hole. In addition to reduced cratering, bushing the firing pin often produces more consistent ignition.
This is a highly recommended procedure that our editors have had done to their own rifles. Greg Tannel (Gre-Tan Rifles) is an expert at this procedure, and his turnaround time is fast — usually 2-3 days (shop time). Current price for a bushing job, which includes turning the firing pin to .062″, is $82.00 including USPS Priority Mail return shipping.
If you have a factory rifle, a bushed firing pin is the way to go if you are shooting the high-pressure cartridges such as 6PPC, 6BR, 6-6.5×47 and 6.5×47. This is one of the most cost-effective and beneficial upgrades you can do to your factory rifle. For more info on the Firing Pin Bushing process, visit GreTanRifles.com, or email greg [at] gretanrifles.com. (After clicking the link for GreTanRifles.com, Click on “Services” > “Shop Services” > “Bolt Work”, and you’ll see a listing for “Bush Firing Pin Hole & Turn Pin”. Select “View Details”.)
Firing Pin Hole Bushing by Greg Tannel
Work Done: Bush firing pin hole and turn pin.
Functions: Fixes your cratering and piercing problems.
Price: $75.00 + $7.00 return shipping Total Price: $82.00
Actions for which Bushing is Offered: Remington, Winchester, Savage, Sako, Kimber, Cooper, Nesika, Stiller, Bat, Kelbly, Lawton, Surgeon, Borden, Wichita, Hall, CZ, Ruger, Mauser, Howa, Weatherby, Dakota, Pacific Tool, Phoenix, RPA Quadlite, and Defiant bolt action rifle or pistol. Note: There may be extra tooling charges for case-hardened style bolts (Mauser, CZ, and similar) .
Actions for which Bushing is NOT Available: ARs, Accuracy International, Desert Tactical Arms, Big Horn, Rim fires, Falling block, Break open, Lever, Pump rifles.
How to send your bolt in to be bushed:
You can send your bolt snail mail, priority mail, UPS, Fed-Ex. What ever you prefer. Please include your name, phone number, and return shipping address. Turn around is normally 1 to 3 days shop time (plus shipping time). We usually do them the day that we get them in. Total cost is $82.00 for one bolt or $157.00 for two (this includes return shipping, priority mail.) Three or more will be sent back to you UPS and we will have to calculate extra shipping. We can overnight them at your expense. Check, money order, or credit card is fine with us.
RCBS Chargemaster 1500 Electronic Powder Dispensers are normally quite accurate. However, build-up of static electricity can cause some issues, such as kernels of powder clumping together. Nat Lambert found that reducing static charges can “cure” the clumping problem: “Discharge the static in your machine and you won’t have those clumps. Either use static wipes inside and out on your machine or use a Zerostat. It will make a huge diference. Walmart has the anti-static wipes in the computer section.”
Forum member J. Cummings reports: “My Chargemaster drifted due to static electricity after a thunderstorm. I contacted RCBS. They told me to turn it off, wipe it down with an anti-static cloth then try it. That was more than six months ago. It has worked fine ever since.” Forum member Harvey concurs: “As long as I use the static dryer sheets my Chargemaster VERY RARELY will drift. [If it drifts now] it’s usually me breathing hard or moving things like seating bullets or bumping the bench with my knees. I had problems until I used the sheets and ran pieces thru the tube on a pipe cleaner.”
Others have found that they can reduce the clumping problem by prepping the inside of the dispensing tube, by removing burrs and rough spots. Milanuk has a very simple solution: “Stick a one-inch piece of drinking straw in the discharge tube; tape it in place. Clumping problem solved.” Below is a commercial anti-static cloth. You can also use the “anti-cling” fabric pieces used with clothes dryers.
Butch Lambert, who distributes the Elliott “Aussie” BRT wind flags, gave us some expert advice on wind flags. Butch writes: “Chatting with the top shooters in our sport about flags gave me some surprising insights. You do not want your flags balanced. The weight should be biased to the vane side. That will help take the twitch out of your flags. It will take the windshield wiper effect out. The Aussie propellers are used for velocity reading only at very low wind velocity. They are mainly to let you see a pickup or a let up. The sailcloth tails are attached with a clip that does not allow the tail to twist and it also holds the shape of the flag in a V so that it doesn’t flop in the wind. Daisy wheels slow response of the vane, puts a shake in your wind flag, and hides the vane on any tailwind.” If you have more questions about wind flags, contact Butch at ShadeTree Engineering.
A while back, Forum member Andy (aka GrayMist) did an interesting test, with five (5) different types of .243 Winchester Brass. He collected Federal, Lapua, Remington, and two different lots of Winchester-brand brass. Then he selected ten (10) cases at random from each brand and measured their weights. To ascertain case capacity, three (3) cases from each brand/lot that were closest to the average weight for that brand/lot were selected. The results were surprising: there was less than one (1) grain capacity difference between all the cases, even with a 14.7 grain maximum difference in case weight!
Measuring Procedures
The cases were sized in a Redding body die then primed with a spent primer. All were weighed before and after filling them with distilled water. The capacity shown is an average of all three (3) cases from that lot and represents grains of water. Note, I tested two lots of Winchester brass. Lot A was purchased in 1999. Lot B was from factory .243 ammo. There is a rather large disparity in case weight between the two lots.
Brand
Federal
Lapua
Remington
Winchester A
Winchester B
Capacity
53.9
54.4
53.7
54.8
54.8
Aver. Weight
173.28
173.13
165.34
158.58
166.44
SD¹
0.46
0.39
0.17
0.58
0.42
Range²
1.70
1.10
0.40
1.80
1.40
% of Avg.³
0.98%
0.64%
0.24%
1.14%
0.84%
1) Standard Deviation in grains.
2) Range is the difference in weight between the heaviest and lightest cases in the test.
3) Case range weight divided by the average weight.
What the Numbers Mean … And Some Speculations
Andy observes: “It certainly seems there is a huge difference in case weight between Winchester lot A and any other brand of 243 tested. What is also surprising is that there was less than one (1) grain capacity difference between all the cases, even with a 14.7 grain difference in case weight!
Should one be wary of trying the same loads that were initially tested in the light weight Winchester brass even though the capacity difference is small? I have had some interesting results with one brand brass that I cannot pass on yet, except to say I sent that company a sample of the lot I have been using. The Remington brass weight range was very low. These were taken from a box of once-fired factory ammo. I will have to acquire some more and measure it.”
Results of Larger Lapua Sample
In a previous session Andy weighed all 100 Lapua cases he had on hand. His measurements showed a total variation of 2.1 grains, with the weight range being 172.5 to 174.6 grains. That is a 1.2 percent spread. The most that came in at the same weight were 11 cases at 173.5 grains.
Here’s a word to the wise — not all full-length sizing dies are properly dimensioned to carry out the important task of “bumping” shoulders back on fired cases. With some dies the task may simply be impossible (without die or shell-holder modification). In fact, you may find that your attempt to bump the shoulder may actually INCREASE the dimension from base of case to shoulder datum!
We recently had some four-times fired 6mmBR Lapua brass. Using a Harrell’s collar that indexes off the shoulder, we measured the length from base of case to top of collar at 1.570″ (with primer removed). We noticed a little more resistance to bolt closure compared to fresh brass, so we decided to bump the shoulders back two thousandths. As a point of reference, we measured the same dimension (base of case to top of Harrell’s collar, primer out) as 1.5675″ on once-fired Lapua 6mmBR brass.
This Can’t Be Right …
To bump our shoulders we had an RCBS Gold Medal bushing full-length sizing die. Per the manufacturer’s instructions, we started with the die backed off 1/2 turn from contact with the shell-holder with the press ram at full height. We lubed and sized one case and then measured it. The shoulder had not moved. OK, no problem, we screwed the die down to contact the shell-holder (at full ram height) and tried again. This time the measured dimension was actually longer by a couple thousandths. The brass which measured (with collar) 01.570″ before sizing now measured 01.572″ — we were going in the wrong direction!
“Bumped” Shoulder Stretched .003″
Frustrated, we screwed the RCBS die in 1/8th turn past touching to allow “cam-over” which is necessary with some presses to actually push the shoulder back. We sized the case again, and this time the dimension had grown another .001″, to a total length of 1.573″! Wondering if there was something wrong with our calipers, we took the full-length sized brass (which previously had chambered just fine) to our 6BR rifle and tried to chamber it. Sure enough, the headspace had been lengthened by .003″ and the brass would not chamber at all.
Die Was Too Long Inside to Bump Shoulders Properly
What was going on? Here’s the explanation: the interior cavity of the die was too long so the shoulder surface inside the die was never actually making contact with the shoulder of the brass — and the die could not be screwed down any further. As the RCBS die, which was fairly tight in the bottom half, reduced the diameter of the brass, the case actually grew in length. While the brass was sized at the bottom it grew upwards because the “shoulder” section on the inside of the die was too high. As we “squeezed” the brass at the bottom it simply flowed upwards, increasing headspace.
With this RCBS die, in its current configuration, there was no way we could bump the shoulder back, even by .001″. The die would likely function effectively if we ground a few thousandths off the bottom, but we don’t think a die user should be obliged to make such a modification.
Lesson Learned: If your full-length die can’t bump your brass even when it is screwed down all the way (to cam-over if necessary), then you need a different die or you need to modify your die. As proof of this, we took out my trusty Redding 6mmBR full-length sizing die. This was set up (from experience), one-half turn off contact with the shell-holder. In that position, the Redding die easily bumped the shoulder of a fired case .002″ with no trouble whatsoever. We started at 1.570″ and ended up 1.568″ — right where we wanted to be. The task that couldn’t be done with the RCBS Gold Medal FL Die was accomplished easily with the Redding die. After lubing the case, we simply raised the ram to full height, and this moved the shoulder back .002″ as measured with the Harrell’s collar positioned on the shoulder.
You can purchase a Teflon stock tape kit from Sinclair Int’l for $14.95. This has four 5″x5″ segments, enough for two rifles. But if you have a large collection of rifles, you’ll save big bucks by buying directly from a bulk tape supplier. C.S. Hyde Company, CSHyde.com, (800) 461-4161, sells 6″-wide, flexible Teflon-coated and UHMW tapes that work great, with either rubber, silicone, or acrylic adhesives. The price works out to about $1 per rifle.
MiKe Ratigan recommends the “Skived” (blade sliced) PTFE Teflon .005″ tape with silicone adhesive, item 15-5S. This is very low-friction and highly conformable, so it bends easily around your stock contours. You’ll need to call for custom 5″ or 6″ widths, and expect to pay about $40 for a 5-yard-long (180″) roll.
A less expensive option is the UHMW (ultra-high molecular weight) Polyethylene Tape with High Stick Acrylic Adhesive, item 19-5A. C.S. Hyde explains: “UHMW Polyethylene provides a nonstick, low-friction surface similar to PTFE tape but with much higher abrasion and puncture resistance. It is ideal for anywhere high-pressure sliding contact occurs.” The price is just $32.34, for a 6″-wide by 5 yard-long roll, enough for 36 rifles! Compare that to spending $12.50 for four 5″x5″ pieces. On Benchrest.com, AbinTX reported that C.S. Hyde “sent [him] samples of various thickness to try out before ordering. They will price a roll for you depending on how wide and how long you want. It’s not very expensive and you can tailor the amount to your needs.”
Are you looking for a stable and affordable shooting bench for your next varmint safari? Well, why not build your own? Clemdog, a talented wood-worker and avid varmint-hunter, has designed a sturdy, portable bench you can build for $75.00 in materials. The bench is made from plywood attached to Rugged Buddy sawhorse legs which fold open and engage securely with patented snap-locks. These tubular steel legs cost about $60.00 per set. Clemdog’s bench can also be built with banquet table legs. These are cheaper, but heavier (and some extra assembly work is required).
Clemdog Shows How to Build Your Own Bench
Clemdog has created a nice video that shows, step-by-step, how to build his portable shooting bench. Clemdog writes: “I am amazed at the number of shooting tables on the market today. I’ve seen them in catalogs at prices ranging from $75 to almost $500. While I’m sure it’s a pleasure to shoot from one of the high-end benches, I wouldn’t want to drop the cash on one, nor would I want to assemble and disassemble one each time I repositioned. The vast majority of the lower-end tables or benches are so rickety that it would be difficult to shoot accurately from them. If you have a saw and a drill, or can borrow one, here’s how you can make your own portable shooting and reloading bench for [about $75.00].” Just watch the video below:
Instructions for Table Fabrication
Clemdog says: “Start with a 3/4″ plywood panel, available at Home Depot or other lumber yards for about $15. Pay a few bucks more for a birch or other nice veneer, it will look fantastic if you varnish the table. The panels come 48″ x 24″. You will also need some wood glue, and about 15 #10 wood screws, about 1-1/4″ long. Check out my video on how to build the bench using a set of folding Rugged Buddy 34″ sawhorse legs. If you opt for standard banquet table legs, you will need about 20″ of scrap 2×4 and four to six 3″ lag bolts with washers and nuts to bolt the 2x4s to the table top.”
At the end of his video, Clemdog offers some sound advice: “Don’t buy a crappy bench, or spend hundreds of dollars on a bench. Build your own. It will be a fun project and it will last you for years.” For more info, visit Clemdog’s personal webpage, which also hosts a series of reloading videos.
Many of our readers are now using smart-phones for ballistic calculations. Now there is a new App for the iPhone which makes mildot target ranging simple and easy. Mil-Dot Rangefinder 2.0 does all the math for you. Just input the size of the target, and the program calculates range instantly, in yards and meters. The standard edition costs just $1.99 while the “Pro” version is $9.99. We think that, if you’re going to really use this program in the field, it’s well worth paying ten bucks for the Pro version. The Pro edition gives you a full-featured ballistics calculator with windage/elevation corrections. That calculator alone is worth the extra money, and the Pro version offers many other features, which are listed below:
Target ranging (yards and meters)
US Army and USMC mil-dot reticles
Target Info display
Advanced ballistics calculator
Fast windspeed/direction adjustment
Range card (ballistics chart)
Point of impact indicator
Bullet drop compensator
Windage/elevation corrections
Time to target
Shot energy/velocity at target
Multiple Ballistic Profiles
This is a very powerful program. We suspect it will take most users a few days before they really understand all its functions and options. To see a more detailed demonstration of the Mil-Dot Rangefinder App, click on the YouTube video below. There’s no voice-over, so the video can be hard to follow. But at least the video showcases the flexibility of the program and the wide variety of functions it offers. Credit The Firearm Blog for spotlighting this useful App.
You have to hand it to the Texans. Forum member Paul Scott (aka “FTRinTexas”), has created a sturdy double-gun case from a surplus Stinger Missile transport box. Measuring roughly 63″ x 11″ x 13″, the aluminum Stinger box is big enough to fit two, long-barreled match rifles side by side, stowed vertically, toaster-style. There’s even room inside for a spotting scope and other accessories. With a little effort (and some after-market foam), the Stinger box can be converted into a very practical (and rugged) gun case.
The converted Stinger box is also an attention-getter according to Paul: “Other guys at the range definitely do a double-take when you haul a missile case out of your truck! They’re kind of disappointed when I open the lid and they see there are only rifles inside.”
Advantages of Side-by-Side (Vertical) Rifle Cases
For wide-forearm rifles with big scopes, we have always liked the vertical storage (drop-in style) cases such as the Plano AirGlide. Vertical placement allows the gun’s weight to rest on the stock with no side-pressure applied to the scope turrets. We’ve asked Plano to make a double-gun case of a similar design, but that’s not going to happen any time soon.
There are companies that make large, metal-bodied safari cases that stow two rifles vertically, side-by-side. These cases are super-secure, but they are also very expensive. Cabela’s side-by-side Safari Case costs $399.00, and it will only hold rifles up to about 50″ overall length. Ziegel Engineering makes a beautiful two-rifle, top-loading Expedition case, but it costs $639.95, and is also limited to a 50″ rifle OAL.
The Stinger Solution — Inexpensive, Rugged Side-By-Side Storage
Paul Scott was clever to source a Stinger Box and transform it into a side-by-side double rifle case. With over five FEET (61.5″) of internal length, the box will secure guns with barrels up to 38″ with ease. And the Stinger box is wide enough to hold two F-Class guns side-by-side with plenty of clearance. Stinger boxes come with an O-ring seal, air relief valve, and handles on each end. Hasp locks are easily added, as are wheels (just slide an axle through the lower “bumper” flange on the box end.)
As received from Uncle Sam, a surplus Stinger storage box needs some modification to work as a double rifle case. Paul removed most of the internal foam padding from the lower section, and then used an electric knife to carve cradles to support the two rifles under the forearms and buttstocks. The original hard foam blocks in the Stinger box lid were replaced with closed cell foam like that used in Pelican cases. Paul found that the new foam in the lid would press down on the scopes’ elevation knobs, so he cut round holes in the top foam to provide additional turret clearance.
As you can see in the photos, Paul had enough room forward of the rifles to stow his spotting scope and disassembled spotting scope stand. Paul simply placed another layer of foam in the bottom of the box and then cut the foam to fit the equipment. Another foam layer can be placed over the spotting scope and stand to prevent slippage during shipment.
If you are interested in making your own double-gun case from a Stinger box, email PScott [at] pegasustexas.com . Paul has a few extra Stinger boxes he may be willing to sell for around $175 each. Each of these Stinger Missile containers cost Uncle Sam $2066.00 originally! The photo below shows the Stinger transport box before modification.
If you use an AR-platform rifle for varminting, multi-gun matches, or Service Rifle competition, one simple upgrade you can make to enhance reliability is to replace the mil-spec gas rings with a one-piece McFarland™ bolt gas ring. The McFarland ring is a single spiral of spring steel that loops around the bolt three times and leaves no path for gas leakage. With conventional gas rings, you need to correctly rotate each ring so the “gap” does not line up, thereby allowing gas blow-by that can cause cycling problems. The one-piece ring is an inexpensive, “set and forget” solution that eliminates the need to monitor your ring position on the bolt body.
The one-piece McFarland gas ring is recommended by Fulton Armory and other AR experts. Installation is simple and the one-piece rings last a very long time. One AR user comments: “Ever since I tried single rings I would never change back to mil-spec rings. I’ve experienced more consistent recoils and cyclic rates of fire. And, as to wear — I haven’t worn one out yet.” On Brownells.com, two gunsmiths offered these reviews:
“Easy install, zero chance of a gap, one less thing to worry about in the bolt carrier group. This item should greatly improve gas pressure consistency. This is a ‘must have’ item.” — Jake, SC
“The concept is simple and sound. The one-piece gas ring removes the possibility of gaps lining up. It installs easily, holds great tension, and is cheap. Doesn’t get much better.” — Lane, TN
The McFarland™ one-piece bolt gas ring can be purchased from Brownells for $3.99 (item 100-001-257) or from Fulton Armory for $2.99 (item FA-AR-300-109). Purchase three or four at once to save on shipping costs — that should be enough for a decade of AR shooting.
Firing Pin Hole Bushing by Greg Tannel
RCBS Chargemaster 1500 Electronic Powder Dispensers are normally quite accurate. However, build-up of static electricity can cause some issues, such as kernels of powder clumping together. Nat Lambert found that reducing static charges can “cure” the clumping problem: “Discharge the static in your machine and you won’t have those clumps. Either use static wipes inside and out on your machine or use a Zerostat. It will make a huge diference. Walmart has the anti-static wipes in the computer section.” 
What the Numbers Mean
We recently had some four-times fired 6mmBR Lapua brass. Using a Harrell’s collar that indexes off the shoulder, we measured the length from base of case to top of collar at 1.570″ (with primer removed). We noticed a little more resistance to bolt closure compared to fresh brass, so we decided to bump the shoulders back two thousandths. As a point of reference, we measured the same dimension (base of case to top of Harrell’s collar, primer out) as 1.5675″ on once-fired Lapua 6mmBR brass.
This Can’t Be Right …
Die Was Too Long Inside to Bump Shoulders Properly
Many of our readers are now using smart-phones for ballistic calculations. Now there is a new App for the iPhone which makes mildot target ranging simple and easy. 
You have to hand it to the Texans. Forum member Paul Scott (aka “FTRinTexas”), has created a sturdy double-gun case from a surplus Stinger Missile transport box. Measuring roughly 63″ x 11″ x 13″, the aluminum Stinger box is big enough to fit two, long-barreled match rifles side by side, stowed vertically, toaster-style. There’s even room inside for a spotting scope and other accessories. With a little effort (and some after-market foam), the Stinger box can be converted into a very practical (and rugged) gun case.
There are companies that make large, metal-bodied safari cases that stow two rifles vertically, side-by-side. These cases are super-secure, but they are also very expensive. Cabela’s side-by-side 
