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April 5th, 2024

Gun-Making by Beretta — Artistry Combined with High Tech

Beretta shotgun technology robot video Human

Here’s a really great video about firearms crafting produced by Beretta, a legendary Italian gun-maker founded in 1526 — nearly 500 years ago. This movie, entitled “Human Technology”, is one of most impressive videos we’ve ever featured on this site. It’s that good. You’ll see an amazing blend of modern technology along with old-world artisanship — “a mesmerizing meld of the high-tech and the traditional”. (Daniel Xu, Outdoor Hub.)


Video set to auto-play. Click speaker icon to hear sound.

“Human Technology is a singular and symbolic movie, its cast entirely made up of Beretta workmen, thus illustrating the perfect synthesis between craftsmanship and technology,” Beretta writes. This artistic movie by Ancarani Studio illustrates all the aspects of the manufacturing of a high-end Beretta shotgun. This video is a study in contrast. The movements of robotic assembly machines are juxtaposed with the centuries-old craftsmanship of stock carvers. Beautifully filmed and edited, this video should amaze and entertain anyone who loves fine firearms. (Full-screen HD Recommended.)

Beretta shotgun technology robot video Human

Beretta shotgun technology robot video Human

Beretta shotgun technology video Human

Beretta — Incredible history. Beretta was founded in 1526, almost five centuries ago. Remarkably, the enterprise is still owned by the Beretta family.

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February 4th, 2024

See Kelbly’s Actions Being Made and Stocks Fitted — Cool Video

Kelbly's Panda Action gunsmithing video barrel stock bedding

Want to see new-born Pandas? No, not the furry kind — rather Stolle Panda actions produced with state-of-the-art CNC machinery. If you’ve ever wondered how precision benchrest, long-range, and tactical rifles are built, check out video from Kelbly’s. You’ll see actions finished, barrels chambered and crowned, pillars installed in stocks, barreled actions bedded, plus a host of other services performed by Kelbly’s gunsmiths and machinists.

If you’re a fan of fine machine-work, this video should be both informative and entertaining. You can see how precision gun work is done with 21st-Century technology. Tip of the hat to Ian Kelbly and crew for producing this excellent video visit to the Kelbly’s production center.

Click Volume Control to Activate Sound for Kelbly’s Video:

Kelbly's Panda Action gunsmithing video barrel stock bedding

Permalink - Videos, Gear Review, Gunsmithing No Comments »
February 12th, 2023

Lights, Camera, ACTIONS — See Kelbly’s Actions Being Made

Kelbly's Panda Action gunsmithing video barrel stock bedding

Want to see new-born Pandas? No, not the furry kind — rather Stolle Panda actions produced with state-of-the-art CNC machinery. If you’ve ever wondered how precision benchrest, long-range, and tactical rifles are built, check out video from Kelbly’s. You’ll see actions finished, barrels chambered and crowned, pillars installed in stocks, barreled actions bedded, plus a host of other services performed by Kelbly’s gunsmiths and machinists.

If you’re a fan of fine machine-work, this video should be both informative and entertaining. You can see how precision gun work is done with 21st-Century technology. Tip of the hat to Ian Kelbly and crew for producing this excellent video visit to the Kelbly’s production center.

Click Volume Control to Activate Sound for Kelbly’s Video:

Kelbly's Panda Action gunsmithing video barrel stock bedding

Permalink - Videos, Gunsmithing, Tech Tip No Comments »
June 26th, 2022

Brilliant Video From Beretta about Gun-Making

Beretta shotgun technology robot video Human

Here’s a really great video about firearms crafting produced by Beretta, a legendary Italian gun-maker founded in 1526 — nearly 500 years ago. This movie, entitled “Human Technology”, is one of most impressive videos we’ve ever featured on this site. It’s that good. You’ll see an amazing blend of modern technology along with old-world artisanship — “a mesmerizing meld of the high-tech and the traditional”. (Daniel Xu, Outdoor Hub.)

“Human Technology is a singular and symbolic movie, its cast entirely made up of Beretta workmen, thus illustrating the perfect synthesis between craftsmanship and technology,” Beretta writes. This artistic movie by Ancarani Studio illustrates all the aspects of the manufacturing of a high-end Beretta shotgun. This video is a study in contrast. The movements of robotic assembly machines are juxtaposed with the centuries-old craftsmanship of stock carvers. Beautifully filmed and edited, this video should amaze and entertain anyone who loves fine firearms. (Full-screen HD Recommended.)

Beretta shotgun technology robot video Human

Beretta shotgun technology robot video Human

Beretta shotgun technology video Human

Permalink - Videos, Gunsmithing, Tech Tip 3 Comments »
February 18th, 2021

Genesis of a Tactical Rifle — The Process of Creation

masterpiece arms tactical rifle gunsmithing milling CNC CAD

How is a modern, metal-chassis rifle built? This very cool video from Masterpiece Arms answers that question. The nicely-edited video shows the creation of a Masterpiece Arms tactical rifle from start to finish. All aspects of the manufacturing process are illustrated: 3D CAD modeling, CNC milling of the chassis, barrel threading/contouring, chamber-reaming, barrel lapping, laser engraving, and stock coating. If you love to see machines at work, you will enjoy this video…

masterpiece arms tactical rifle gunsmithing milling CNC CADmasterpiece arms tactical rifle gunsmithing milling CNC CAD

masterpiece arms tactical rifle gunsmithing milling CNC CADmasterpiece arms tactical rifle gunsmithing milling CNC CAD

masterpiece arms tactical rifle gunsmithing milling CNC CADmasterpiece arms tactical rifle gunsmithing milling CNC CAD

Permalink - Videos, Gunsmithing, Tactical 2 Comments »
April 8th, 2020

Lights, Camera, Actions! — Video Tour of Kelbly’s Shop

Kelbly's Panda Action gunsmithing video barrel stock bedding

Want to see new-born Pandas? No, not the furry kind — rather Stolle Panda actions produced with state-of-the-art CNC machinery. If you’ve ever wondered how precision benchrest, long-range, and tactical rifles are built, check out video from Kelbly’s. You’ll see actions finished, barrels chambered and crowned, pillars installed in stocks, barreled actions bedded, plus a host of other services performed by Kelbly’s gunsmiths and machinists.

If you’re a fan of fine machine-work, this video should be both informative and entertaining. You can see how precision gun work is done with 21st-Century technology. Tip of the hat to Ian Kelbly and crew for producing this excellent video visit to the Kelbly’s production center.

Click Volume Control to Activate Sound for Kelbly’s Video:

Kelbly's Panda Action gunsmithing video barrel stock bedding

Permalink - Videos, Gunsmithing, New Product 4 Comments »
April 3rd, 2017

Reloading Bling — MK Machining’s Aluminum Reloading Trays

MK Machining Reloading Tray Block Anodized shell Red Blue black

Forty-five bucks for a 25-round reloading tray? No this is not a late April Fool’s Day story. The CNC wizards at MK Machining in Missouri have created what may be the world’s most high-tech tray. Milled from billet aluminum, these trays will last a lifetime, and they offer one big advantage — any powder over-spill simply fills the open gap between the top and bottom plates. That way you don’t have stray powder kernels collecting in the bottom of the cartridge holes.

The MK Reloading Trays come in four colors: Red Anodized ($44.99), Blue Anodized ($44.99), Black Anodized ($39.99), and Silver (Clear) Anodized ($34.99). The holes are sized for .308 Win-diameter cases, so they’ll work for 6mmBR, 6.5×47 Lapua, 6.5 Creedmoor, .243 Win, 7mm-08, and the entire .308 Win family. As shown below you can buy a Red and Blue pair and simply re-assemble them in a Red/Blue Sandwich style. We think that looks pretty cool.

MK Machining Reloading Tray Block Anodized shell Red Blue black

For more information, or to order MK Reloading Trays, visit MKMachining.com.

Reloading Block Tray Sinclair white polymer BrownellsTo be honest, the $6.99 Sinclair Polymer Loading Blocks are good enough for most reloading applications — and the larger, 50-round Blocks ($10.99 at right) can hold twice as many rounds as the MK trays.

However, the MK Machining Loading Tray definitely has more “bling appeal” and there are some advantages to the sandwich design. The aluminum is certainly more heat resistant than polymer. For guys who want a “Cadillac” tray on their bench, the MK Machining Trays may be worth the investment. We also think these might make nice prizes for a shooting match.

Permalink New Product, Reloading No Comments »
February 6th, 2016

Barrel-Making: How Ruger Crafts Hammer-Forged Barrels

Ruger Firearms Barrel Making Hammer Forging
This image shows a barrel in the process of hammer forging. Watch this operation starting at 1:15 in the video linked below.

You have probably heard the term “hammer-forged barrel”. But do you know how the cold hammer-forging process works? In this interesting video from Ruger, you can see the full barrel making process, including cold hammer-forging on a massive machine. Watch long rods of steel barrel material get cut to length, then drilled. After that Ruger uses CNC machines to contour the barrels before hammer forging.

Anyone with an interest in barrel-making should watch this video:

As the barrel is cold hammer-forged, a giant machine literally pounds the barrel from all sides around an internal carbide mandrel, which forms the rifling inside the bore. The actual hammer-forging is illustrated starting at 1:15 in this video. Through the process of cold-working the barrel around the mandrel, the barrel ends up with a longer length, a smaller outside diameter, and a higher hardness.

Ruger Firearms Barrel Making Hammer Forging
Before hammer forging, the barrels are deep-hole drilled, four at a time, with a bit that is slightly larger diameter than the caliber planned for the barrel.

Ruger Firearms Barrel Making Hammer Forging
Following the drilling, the barrel rod is placed in CNC machines to be turned down to the correct outside shape and size and both ends are trimmed.

Permalink News 3 Comments »
December 5th, 2015

The Art of Gun-Making (High Tech and Human Tech)

Beretta shotgun technology robot video Human

Here’s an early Christmas present to our readers from Beretta — a really great video about gun-making. This movie, entitled “Human Technology”, is one of the best videos we’ve ever featured on this site. It’s that good. You’ll see an amazing blend of ultra-modern manufacturing technology along with old-world artisanship — “a mesmerizing meld of the high-tech and the traditional”. (Daniel Xu, Outdoor Hub.)

“Human Technology is a singular and symbolic movie, its cast entirely made up of Beretta workmen, thus illustrating the perfect synthesis between craftsmanship and technology,” Beretta writes. This artistic movie by Ancarani Studio illustrates all the aspects of the manufacturing of a high-end Beretta shotgun. This video is a study in contrast. The movements of robotic assembly machines are juxtaposed with the centuries-old craftsmanship of stock carvers. Beautifully filmed and edited, this video should amaze and entertain anyone who loves fine firearms. (Full-screen HD Recommended.)

Beretta shotgun technology robot video Human

Beretta shotgun technology robot video Human

Beretta shotgun technology video Human

Permalink - Videos, Gunsmithing No Comments »
October 7th, 2015

Timney Triggers Made with State-of-the-Art Automated Machinery

Timney Triggers Factory Tom McHale Scottsdale Arizona CNC

For years, Timney triggers have been popular drop-in upgrades for hunting rifles, rimfire rifles, and AR platform rifles. To meet the demand for its many trigger products, Timney Triggers has expanded its operation, adding state-of-the-art CNC machines and other high-end, automated equipment. A far cry from the dank gun factories of the 1950s and 1960s, Timney’s Arizona production center now resembles the squeaky-clean, ultra-modern facilities where electronics are assembled.

Today’s Timney factory is all about computerized automation. Timney Triggers’ owner John Vehr states that it would take 60 or more trained machinists and metal-workers to produce as many triggers as can Timney’s modern machines. Timney does employ two dozen workers, but they are assigned tasks that the computerized machines can’t do as well or better.

If you want to see how Timney triggers are made this days, check out Tom McHale’s recent account of his visit to the Timney Factory in Scottsdale, Arizona. McHale explains how the triggers are designed and fabricated, and 20 high-rez photos illustrate the production process and machinery.

(more…)

Permalink - Articles, Gunsmithing 1 Comment »
May 27th, 2015

Forum Member Builds His Own High-Quality Front Rest

AKShooter front rest F-Class Dasher 6mm Alaska
AKShooter front rest F-Class Dasher 6mm Alaska

AKShooter front rest F-Class Dasher 6mm AlaskaYou have to admire someone with serious do-it-yourself skills. Not just hammer and nail skills, but formidable design and fabrication skills. Well Forum Member Dave D. (aka “AKShooter”) has a DIY skill set that might put some trained machinists to shame. You see, “DIY Dave” crafted his own pedestal front rest from scratch, using his own design and about $100.00 in materials (not counting the Edgewood front bag). Dave estimates he put 20 hours of labor into the project, but the end result was worth it: “This Do-It-Yourself rest drives like a dream. I’ve played with the Caldwell and a Sinclair, they have nothing on this one.”

Dave tells us: “Here is my Do-It-Yourself front rest. I wanted to show other folks who are handy that a solid front rest is doable with a bit of time — and you don’t need to spend $1000.00. (You could say this is a design for shooters with more time than money.) This is for F-Class. I was originally overwhelmed by the equipment needed, so I decided to make my own rest. I didn’t have the money for a SEB or Farley Coaxial. This is what I’ll run this season (my second as an F-Class competitor).”

(more…)

Permalink New Product, Tech Tip 5 Comments »
February 24th, 2015

Tech Trends: Precision Barrel Bore-Honing

Some custom barrel makers are now honing barrels (after drilling) to improve bore diameter uniformity, smooth the interior finish, and reduce barrel lapping times. For years, large-scale manufacturers of hammer-forged barrels have employed honing. Now the process is being used by smaller, “boutique” barrel-makers. This article explains how and why barrel honing is done. Take the time to watch the video. For anyone with an interest in barrel-making, this video is an eye-opener…

Barrel Honing Process Demonstrated (Worth Watching!):

Barrel Bore honing cut-rifled rifling hammer forging accurateshooter.com

For custom barrel makers, honing is a time-saver and cost cutter. A few minutes on a honing machine can cut lapping times in half, leaving a cross-hatched surface finish in single or low double-digit Ra. Honing is the same process used to make diesel fuel injectors with bore roundness and straightness controlled to fractions of a micron (<0.000040"), with surface finish Ra ≤0.15 µm (6 µin).

A key manufacturing process used for hammer-forged barrels is now getting attention from the makers of custom button-rifled barrels. This process is precision bore-honing. Honing produces a high-quality bore surface fast, which is critical to hammer forging. (Why is honing so important with hammer forging? Surface finish is the one feature of the barrel that cannot be controlled in hammer forging. Surface imperfections in a barrel blank tend to be amplified as the blank is formed on the rifling mandrel. And if the bore is chromed afterwards, imperfections in the surface finish become even more obvious.)

Honing dramatically improves bore diameter size uniformity and accuracy, surface finish and roundness throughout the length of the barrel. It can certainly be used in place of a pre-rifling lap. The chief difference between a lapped and honed bore is the direction of the finish lines in the bore. Honing leaves fine spiraling crosshatch lines, while a lap leaves lines going longitudinally in the bore. After rifling the manufacturer can remove the crosshatch finish with a quick lap if desired. Honing is fast, accurate, and can be automated. Its surface quality and geometry can duplicate lapping, except for the longitudinal lines of the lapped finish.

Barrel Bore honing cut-rifled rifling hammer forging accurateshooter.com

Frank Green of Bartlein Barrels told us: “We worked with Sunnen and we did all the initial testing on the prototype machine for them. The machine works great! We ordered and received last year a new manufactured machine with the changes we wanted on it and we just ordered a second one a month or so ago. Should be here next month.”

Computer-Controlled Bore-Honing
Honing can be done with great precision through the use of advanced, computer-controlled honing machines. Sunnen Products Company recently introduced a new machine for .17 to .50-caliber barrels (see control panel below). The spindles on this machine can correct bore size imperfections so small only an air gauge can measure them. The consistency this allows improves bore uniformity, which, in turn, produces more accurate barrels for the precision market.

Barrel Bore honing cut-rifled rifling hammer forging accurateshooter.com

Barrel Bore honing cut-rifled rifling hammer forging accurateshooter.com

Sunnen Products Company is the world’s largest vertically-integrated manufacturer of honing systems, tooling, abrasives, coolants and gauging for precision bore-sizing and finishing. Sunnen’s customers include manufacturers of diesel and gas engines, aerospace components, hydraulic components, oil field equipment, and gun/cannon barrels. Sunnen, which just celebrated its 90th anniversary, employs more than 600 people worldwide.

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