Can you form a wildcat cartridge such as the 6 Dasher without expending primer, powders, and bullets? Absolutely. Using the hydro-forming method you can form improved cases in your workshop with no firing whatsoever, so there is no wear on your precious barrel. Watch this video to see how it’s done:
6 Dasher Case Hydro-Forming Demonstration:
Forum member Wes J. (aka P1ZombieKiller) has produced a helpful video showing how to form Dasher cases use the Hornady Hydraulic forming die kit. This includes a two-part die (body and piston), and a special shell holder. To form the case, you insert a primer in your virgin brass, top the case off with with a fluid (water or alcohol), then run the case up into the Hydro-forming die. A few stout whacks with a hammer and your case is 95% formed.
This same procedure can be accomplished with a Whidden Gunworks 6mm Dasher hydraulic form die. We like the Whidden hydro-forming die for its production quality and consistent results. This Whidden system works great according to our Forum members.
Hydro-Forming Procedure Step-by-Step:
1. Insert spent primer in new 6mmBR brass case.
2. Fill with water or alcohol (Wes prefers alcohol).
3. Wipe excess fluid off case.
4. Place case in special Hornady shell-holder (no primer hole).
5. Run case up into Hydraulic forming die.
6. Smack top piston of forming die 3-4 times with rubber mallet or dead-blow hammer.
7. Inspect case, re-fill and repeat if necessary.
8. Drain alcohol (or water) into container.
9. Remove primer (and save for re-use).
10. Blow-dry formed case. Inspect and measure formed case.
Wes achieves very uniform cartridge OALs with this method. He measured ten (10) hydro-formed 6 Dasher cases and got these results: two @ 1.536″; 2 @ 1.537″; and 6 @ 1.538″.
Three or Four Whacks Produces a 95%-Formed Case
With a Whidden or Hornady hydro-forming die, hydraulic pressure does the job of blowing out the shoulders of your improved case. The process is relatively simple. Place a spent primer in the bottom of a new piece of brass. Fill the case with water, and then slip it into a special Hornady shell-holder with no hole in the middle. Then you run the case up into the forming die. Now comes the fun part. You gently insert a plunger (hydraulic ram) from the top, and give it three or four stiff whacks with a mallet (or better yet, a dead-blow hammer). Remove the plunger and you have a 95% formed case, ready to load.
Special Shell-Holder
Hornady supplies a shell holder made specifically for the hydro die; there’s no hole in the bottom of it. Just insert a spent primer into the primer pocket and you’re ready to go. The spent primer, combined with the solid shell holder, keeps the water from seeping out of the primer pocket. The primer pushes out a little bit during this process, but it’s impossible for it to come out because of the way the shell holder is designed. The shell holder has a grove which allows the case to slide out of the shell holder even when the primer protrudes a bit.
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Can you form a wildcat cartridge such as the 6 Dasher without expending primer, powders, and bullets? Absolutely. Using the hydro-forming method you can form improved cases in your workshop with no firing whatsoever, so there is no wear on your precious barrel. Watch this video to see how it’s done:
6 Dasher Case Hydro-Forming Demonstration:
Forum member Wes J. (aka P1ZombieKiller) has produced a helpful video showing how to form Dasher cases use the Hornady Hydraulic forming die kit. This includes a two-part die (body and piston), and a special shell holder. To form the case, you insert a primer in your virgin brass, top the case off with with a fluid (water or alcohol), then run the case up into the Hydro-forming die. A few stout whacks with a hammer and your case is 95% formed.
This same procedure can be accomplished with a Whidden Gunworks 6mm Dasher hydraulic form die. We like the Whidden hydro-forming die for its production quality and consistent results. This Whidden system works great according to our Forum members.
Hydro-Forming Procedure Step-by-Step:
1. Insert spent primer in new 6mmBR brass case.
2. Fill with water or alcohol (Wes prefers alcohol).
3. Wipe excess fluid off case.
4. Place case in special Hornady shell-holder (no primer hole).
5. Run case up into Hydraulic forming die.
6. Smack top piston of forming die 3-4 times with rubber mallet or dead-blow hammer.
7. Inspect case, re-fill and repeat if necessary.
8. Drain alcohol (or water) into container.
9. Remove primer (and save for re-use).
10. Blow-dry formed case. Inspect and measure formed case.
Wes achieves very uniform cartridge OALs with this method. He measured ten (10) hydro-formed 6 Dasher cases and got these results: two @ 1.536″; 2 @ 1.537″; and 6 @ 1.538″.
Three or Four Whacks Produces a 95%-Formed Case
With a Whidden or Hornady hydro-forming die, hydraulic pressure does the job of blowing out the shoulders of your improved case. The process is relatively simple. Place a spent primer in the bottom of a new piece of brass. Fill the case with water, and then slip it into a special Hornady shell-holder with no hole in the middle. Then you run the case up into the forming die. Now comes the fun part. You gently insert a plunger (hydraulic ram) from the top, and give it three or four stiff whacks with a mallet (or better yet, a dead-blow hammer). Remove the plunger and you have a 95% formed case, ready to load.
Special Shell-Holder
Hornady supplies a shell holder made specifically for the hydro die; there’s no hole in the bottom of it. Just insert a spent primer into the primer pocket and you’re ready to go. The spent primer, combined with the solid shell holder, keeps the water from seeping out of the primer pocket. The primer pushes out a little bit during this process, but it’s impossible for it to come out because of the way the shell holder is designed. The shell holder has a grove which allows the case to slide out of the shell holder even when the primer protrudes a bit.
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One of the most popular features of our Shooters’ Forum is the ongoing “Pride and Joy” thread. Since 2009, Forum members have posted photos and descriptions of their most prized firearms. Here are some of our favorite “Pride and Joy” rifles recently showcased in our Forum. Do you have a gun you’d like to see featured there? Register for the Forum and you can add your favorite gun to the list. The photo above shows multiple wood-stocked Palma rifles belonging to Forum member SParker.
We hope these “pride and joy” rifles may provide inspiration for our readers, whetting their appetite for their next competition, varminting, or hunting rifle project.
22 BR Savage Varminter — Accuracy on a Budget
This 22 BR Savage, with upgrades from Sharpshooter Supply, is the “pride and joy” of Forum member Maynard. Note the heavy-contour custom barrel with brake. That 22 BR cartridge is a very effective choice for varmint work, as the ground hog in the photo proves. The 22 BR and 22 Dasher are capable of outstanding accuracy with a large variety of bullets and powders. A 22 Dasher can rival the ballistics of a 6mmBR out to 500+ yards, but with reduced recoil.
Daughter’s First Rifle — Built by Dad
Above is a nice field rifle built up by a father for his daughter. Forum member FrankZ explains: “This is my favorite rifle and it will become my daughter’s first centerfire. The action is from the first rifle I purchased with my own money 21 years ago (700VSS).” The rifle now sports a 24″ Brux barrel chambered in 6mm Creedmoor, with aftermarket PT&G Bolt and DBM metal.
6BR Ackley Improved from Alex Wheeler
Here is a 6BR Ackley Improved (6BRA) built by Alex Wheeler. This blue marble-painted beauty features a BAT “B” action timed by Alex, fitted with Jewell trigger, and Borden trigger guard. The barrel is a Hawk Hill HV contour finished at 28 inches. The stock is a Deep Creek Tracker with 4″ forearm and rudder system (the toe of the stock adjusts for angle, allowing better tracking). This scope is a Vortex 15-60x52mm Golden Eagle riding in Burris Signature Zee rings.
F-Open Rifle with Borden Action + McMillan Kestros ZR Stock
This state-of-the-art .284 Shehane F-Open rifle belongs to Forum member Willow. This has a McMillan Kestros ZR stock fitted with a RAD (spring-loaded buttpad) system with custom spring. Other components are: Borden BRMXD LBRP DLC-coated action, Bartlein 32″, 4 groove, 1:8.5″-twist 400MOD steel barrel, and TriggerTech Diamond trigger. On top is a March HM 10-60x56mm scope in March Gen 3 rings. Below is a video by Editor F-Class John, showing the features of the Kestros ZR stock.
6BRX in the Country
Forum member Grimstod posted this nice 6BRX in a scenic setting: “Bill Goad at Premier Accuracy crated this fantastic 6BRX. It shoots better then I do.” The rifle features a single-feed Alpin action, with Hart 26″ 1:8″-twist barrel, chambered for the 6BRX (6mmBR wildcat) with .269 neck. Grimstod currently runs 95gr Berger VLDs in Lapua brass. On top is a Leupold 40x45mm scope on a Picatinny rail that Grimstod machined himself. The stock is an HS Precision painted by Premier Accuracy.
6mm Dasher for Benchrest Silhouette Matches
Here’s a gorgeous green 6mm Dasher. Forum Member Gunnermhr states: “This is my new 12-lb Dasher for the 1000 Yard Benchrest silhouette matches. My good friend at CRS Custom Rifle Stocks in Aaronsburg, PA made and painted the stock. It’s similar to a Tooley MBR with a few modifications. It still supported on a 3″ forearm and is full length. Hard to imagine it still makes weight with a wood stock and a 36 power Leopold. Crossed the scale at 11.7lbs. The rifle features a BAT “B” Action. The paint is Candy Apple Green, the forearm has a white base-coat, center section is gray base coat and the buttstock is black base coat, all covered with five coats of clear. It’s the new pride of the fleet as it shoots as good as it looks. This gun hammers with 105gr Berger Hybrids.”
Two Dashers and a Rimfire for Fun
Courtesy Forum member Dan H., here are two red-stocked Dashers plus an Anschutz 54.30 (Benchrest Stock) to make it a trio. Dan says: “The Anschutz provides good practice in trigger-pulling. It’s amazing what you can learn from a rifle that is as sensitive as this one.”
1917 Enfield Upgraded with Hand-Carved Figured Maple Stock
This impressive rifle features an “antique” 1917 Enfield action chambered for the .338 Win Magnum cartridge. The lovely Maple stock was hand-carved by Forum member Spitfire_ER. He tells us: “I found this piece of wood as a return at a lumber yard about 7-8 years ago. I asked the guy in the yard about it and he said it had been returned because it had too much figure for the job the customer was working on. First thing I thought was, ‘That would make a nice stock’.”
New 6PPC with Borden Action, Lederer Barrel, Loker Tuner
Here’s a modern, low-profile, short-range Benchrest rifle, finished proudly in bright red. Forum Member JimmyMac posted: “Picked up my new 6 PPC today. This red rig features a Borden B action (Jewell trigger) fitted with a Lederer 1:14″-twist barrel with a Loker tuner. The barrel action rides in a Roy Hunter stock. On top is a Nightforce 42x44mm Competition scope in BAT rings. The rifle was smithed by Dave Bruno.”
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How well can the little 6mm Dasher perform at 1000 yards when the conditions are good, and the shooter is riding a hot streak? Well here’s a shot-by-shot record of Scott Nix’s 4.554″ ten-shot group shot at the Deep Creek Range outside Missoula, Montana at the Northwest 1000-yard Championship a few years back. All 10 shots were centered for a 100-6X score. That’s about as good as it gets. If Scott had stopped after 5 shots, his group would have been under three inches.
Video Demonstrates Amazing 1000-Yard Accuracy
Watch the video. You can see the group form up, shot by shot. It’s pretty amazing. Scott’s first shot (at the 45-second mark of the video) was right in the X-Ring, and four of Scott’s first five shots were Xs. That’s drilling them! This video was recorded from the pits at the 1000-yard line, during record fire.
Deep Creek Range
The Deep Creek Range in Missoula, MT is one of the nicest places to shoot in the Intermountain West region. The range is located in the mountains within a few minutes drive of Missoula, and there is camping on-site. When conditions are good at Deep Creek, records get broken. To learn more about shooting at Deep Creek, contact Jamey Williams at jameydan[at]gmail.com.
Here is an aerial view of the Deep Creek Range (Drone video by David Gosnell):
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Can you form a wildcat cartridge such as the 6 Dasher without expending primer, powders, and bullets? Absolutely. Using the hydro-forming method you can form improved cases in your workshop with no firing whatsoever, so there is no wear on your precious barrel. Watch this video to see how it’s done:
6 Dasher Case Hydro-Forming Demonstration:
Forum member Wes J. (aka P1ZombieKiller) has produced a helpful video showing how to form Dasher cases use the Hornady Hydraulic forming die kit. This includes a two-part die (body and piston), and a special shell holder. To form the case, you insert a primer in your virgin brass, top the case off with with a fluid (water or alcohol), then run the case up into the Hydro-forming die. A few stout whacks with a hammer and your case is 95% formed.
This same procedure can be accomplished with a Whidden Gunworks 6mm Dasher hydraulic form die. We like the Whidden hydro-forming die for its production quality and consistent results. This Whidden system works great according to our Forum members.
Hydro-Forming Procedure Step-by-Step:
1. Insert spent primer in new 6mmBR brass case.
2. Fill with water or alcohol (Wes prefers alcohol).
3. Wipe excess fluid off case.
4. Place case in special Hornady shell-holder (no primer hole).
5. Run case up into Hydraulic forming die.
6. Smack top piston of forming die 3-4 times with rubber mallet or dead-blow hammer.
7. Inspect case, re-fill and repeat if necessary.
8. Drain alcohol (or water) into container.
9. Remove primer (and save for re-use).
10. Blow-dry formed case. Inspect and measure formed case.
Wes achieves very uniform cartridge OALs with this method. He measured ten (10) hydro-formed 6 Dasher cases and got these results: two @ 1.536″; 2 @ 1.537″; and 6 @ 1.538″.
Three or Four Whacks Produces a 95%-Formed Case
With a Whidden or Hornady hydro-forming die, hydraulic pressure does the job of blowing out the shoulders of your improved case. The process is relatively simple. Place a spent primer in the bottom of a new piece of brass. Fill the case with water, and then slip it into a special Hornady shell-holder with no hole in the middle. Then you run the case up into the forming die. Now comes the fun part. You gently insert a plunger (hydraulic ram) from the top, and give it three or four stiff whacks with a mallet (or better yet, a dead-blow hammer). Remove the plunger and you have a 95% formed case, ready to load.
Special Shell-Holder
Hornady supplies a shell holder made specifically for the hydro die; there’s no hole in the bottom of it. Just insert a spent primer into the primer pocket and you’re ready to go. The spent primer, combined with the solid shell holder, keeps the water from seeping out of the primer pocket. The primer pushes out a little bit during this process, but it’s impossible for it to come out because of the way the shell holder is designed. The shell holder has a grove which allows the case to slide out of the shell holder even when the primer protrudes a bit.
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Forum member Rardoin’s handsome F-Open rig features the new Borden BRM-XD action.
One of the most popular items in our Shooters’ Forum is the ongoing “Pride and Joy” thread. Since 2009, Forum members have posted photos and descriptions of their most prized rifles. Here are some of the most recent “Pride and Joy” rifles showcased in our Forum. Do you have a gun you’d like to see featured there? Just Register for the Forum and you can add your favorite gun to the list.
Bill Goad’s 6PPC Hunter “Ranch Rifle”
Forum member Grimstod tells us: “This is the personal rifle of Bill Goad. He has been experimenting with it on several levels. It is shooting great and has several matches on it now. Please enjoy these photos. More can be found on the website www.PremierAccuracy.com. We like the subtle barbed wire effect on the stock.
Twin-Upper AR with Custom Wood Furniture
This very unique AR belongs to Forum member Nuto-BR. He tells us: “Here are the two uppers I built. The top one is am X-caliber in 20 Practical with 24-inch, 1:11″-twist barrel. The bottom one is a WOA in .223 Rem, with 20″, 1-12″ twist barrel. They both shoot 1/2 MOA or better. Both stocks are laminated Maple and Walnut. I reversed the order of the two woods to tell them apart.”
Two Dashers and a Rimfire for Fun
Courtesy Forum member Dan H., here are two red-stocked Dashers plus an Anschutz 54.30 (Benchrest Stock) to make it a trio. Dan says: “The Anschutz provides good practice in trigger-pulling. It’s amazing what you can learn from a rifle that is as sensitive as this one.”
Dream Hunting Rifle with Custom Camo
Here is Forum member TyDaws’s “Dream Hunting Rifle” in 6.5-280 Ackley Improved. We love the custom paint work by by Melodie Yarbrough. Smithed by West Texas Ordnance, this rifle features a Rem 700 action with fluted bolt, PT&G tapered recoil lug, and Timney 510 2-lb trigger. The barrel is a fluted 26″ 1:8″-twist Bartlein 5R #3 contour. On top is a Huskemaw Blue Diamond 4-16x42mm optic in Warne Maxima rings. That’s an Atlas bipod up front.
Three Guns for Mr. Big
Forum Member Mr. Big offered up another trio of rifles — two bench guns and a tactical rig. Mr. Big says: “Here are the rifles I shoot most: Farley 6mm PPC, Stiller .243 Win, and Rem 6.5×47 Lapua. They will do just about anything I ask them to…” Challenge: Can you identify the makers of the three different stocks shown in this picture (and the different materials used in each)?
Classic M1917 Enfield Action in Hand-Carved Maple Stock
This impressive rifle features an “antique” 1917 Enfield action chambered for the .338 Win Magnum cartridge. The lovely Maple stock was hand-carved by Forum member Spitfire_ER. He tells us: “I found this piece of wood as a return at a lumber yard about [many] years ago. I asked the guy in the yard about it and he said it had been returned because it had too much figure for the job the customer was working on. First thing I thought was, ‘That would make a nice stock’.”
6mm Dasher in Robertson Spider Web Stock
Here is Forum member Vahena’s 6mm Dasher. It has a no-turn-neck chamber in a 28″, 1:8″-twist barrel with 1.25″ straight contour. This has an original Robertson fiberglass stock with spider web graphics. This rifle was originally built as a 6.5×284 with a fluted barrel. Now it sports a bigger barrel for a smaller cartridge. The front rest is a SEB Neo with counterweight up front.
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The 6mmBR Norma cartridge has spawned many great variants in multiple calibers: 6mm Dasher, 6BRA, 22 BR, 22 Dasher, 30 BR and others. This article is about a handsome 22 BR Rem-action varmint rig.
Richard Franklin (who operated Richard’s Custom Rifles prior to his retirement), has built scores of varmint rifles, in many different calibers. One of Richard’s all-time favorite varmint rifles is a 1:14″-twist, 22 BR built on his Model 11 stock in laminated Black Walnut and fiddleback maple. Richard says the rifle is versatile and deadly accurate out to 400 yards. Richard uses a Leupold 8.5-25x50mm LRT with varmint reticle.
Richard’s 22 BR Varmint Rifle with Lilja Barrel
Richard tells us: “[Shown above] is my light walking varminter. It’s built on a blue-printed Stainless Steel Remington 700 short action and chambered as a no-turn 22 BR for Lapua brass. The bolt handle is a Dave Kiff replacement and I’ve fitted a Jewel BR trigger with bottom safety. The barrel is a Lilja, 1:14″ #6 contour with a muzzle diameter of .750″. I shoot the 40gr V-Max bullets in the rifle at 4000 FPS. It’s tough on hogs if you don’t try them too far. 400 yards is about the max with it.
Accuracy is outstanding and with Roy, Mike, my grandson and myself shooting this rifle I don’t believe it has missed more than three hogs out of over 100 we shot at one summer. This rifle is carried in a ceiling rack in the truck where it’s handy and is used by the first person that grabs it when a hog is sighted if we are moving between setups. The Varmint reticle on the Leupold (shown below) is nice for quick hold-overs as you change distances.”
At right is a another Franklin Model 11 stock in Birdseye maple. That photo shows the details of the thumbhole stock.
Editor’s Note: We have shot a 1:8″-twist 22 BR in varmint matches and it was very accurate with 80gr bullets. It actually shot flatter out to 500 yards than our 6mmBR running 105-grainers. If we were to build a new long-range, bolt-action varmint rifle it would probably be a 22 BRA, essentially a 22 BR with 40° shoulder. That gives you a very stable cartridge with a bit more capacity. The 22 BRA retains a longer neck compare to the 22 Dasher, which is also an excellent cartridge — versatile and accurate.
22 BR Rivals 22-250 Performance
With bullets in the 40gr to 60gr weight range, the 22 BR gives up very little in velocity to a 22-250, despite burning quite a bit less powder (30-32 grains for the 22 BR vs. 35-38 grains for the 22-250). With a match-quality chamber, the 22 BR will probably have an edge in accuracy over a 22-250, and you should experience longer barrel life. Here are some recommended 22 BR loads for 40-60gr bullets:
Along with these popular cartridge types, DJ’s Brass can hydro-form 6 PPC, 30 PPC, 6 BRA, 30 BR, .260 AI, .284 Shehane and other wildcats.
Do you shoot a popular wildcat (such as the 6 BRA), but hate the hassle of fire-forming all your own cartridge brass? That takes time, costs money (in bullets and powder), and consumes precious barrel life. Well there IS a better solution — you can have your new brass hydro-formed to your exact specifications for a reasonable cost.
DJ’s Brass Service now offers custom case hydro-forming to your exact specs. Darrell Jones offers this service for a variety of popular cartridges: 6 PPC, 30 PPC, 30 BR, 6 BRA (BR Ackley), 6mm Grinch, 6 BRDX, 6 BRX, .260 Ackley, .284 Shehane and of course the very popular 6mm Dasher. After hydro-forming your brass, Darrell can also neck-up or neck-down the cases to meet your needs. For example, if you shoot a 22 Dasher, Darrell can hydro-form the cases to a 6 Dasher and then neck them down to .22 caliber. He can also turn the necks to your specs (for an additional charge).
Darrell is a hydro-forming wizard who has perfected the process over the last couple of years. He has learned a few special techniques along the way to ensure uniform case-forming.
Without revealing any trade secrets, we can say the Darrell has very special dies and Darrell doesn’t use a mallet or hammer — he has a system that is much more consistent. Darrell tells us: “Many of my customers take this brass and load it ‘as is’ and go straight to a match and shoot some very nice groups.”
With Darrell’s hydro-forming service you don’t have to buy any special dies or other equipment. Darrell says: “Simply send me the brass you need or have it dropped-shipped to me along with a fired case that has not been sized. If you need formed brass for a new build (gun not yet fired), let me know and I will size the brass to fit within .001 of a PT&G GO gauge.”
Hydro-forming by Darrell costs $0.60 (sixty cents) per case with a minimum order of $60. Neck-turning is an additional $0.60 (sixty cents) per case (or $0.75 for magnums) plus actual return shipping. The turnaround is usually less than five days.
NOTE: After cases are hydro-formed by Darrell, every case is washed, cleaned and re-annealed. This cleaning and annealing process is included in the $0.60 (sixty cents) per case price — that’s all part of the Hydro-forming service.
For more information, visit DJsBrass.com, or call Darrell at (205) 461-4680. IMPORTANT: Contact Darrell for shipping instructions BEFORE sending brass for processing. In a hurry, don’t have time? Just call Darrell and he’ll make something work for you.
Hydro-Forming Customer Reports
Here are testimonials from recent customers.
“Recently had Darrell Jones of DJ’s Brass Service hydro-form 6 BRX brass for me. The turn around time was very fast and the brass was to the exact specification I ask for. I actually shot the hydro-formed brass in a match [without further fire-forming]. It shot a 3.597″ — pretty amazing. Let DJ do the work for you!” — Mike Wilson (3 Time IBS Record Holder; 2013 and 2014 1000-yard IBS Shooter of the Year.)
“Darrell Jones of DJ’s Brass Service went far beyond the call of duty, to assist me [with my first] IBS match. I have had an interest in 1000-yard competition for many years and finally got the opportunity to try it. After researching the winning competitors, rifles, and rounds I ordered a Panda action with Krieger barrel in 6mm Dasher from Kelby’s. It was one week before the match and I had a rifle and no rounds. I contacted Darrell to hydraulically form 6mm Dasher from Lapua 6mm BR brass. He formed the brass and had it in the mail the next day[.] Since I have only reloaded for hunting or magazine fed rifles I was not familiar with proper seating to allow land engagement of the bullets for 1000-yard accuracy. Darrell took the time to advised me every step of the way to allow me to shoot a 3.158″ (5) shot group to win my first round of my first competitive match ever.” — Mike Youngblood
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Can you form a wildcat cartridge such as the 6 Dasher without expending primer, powders, and bullets? Absolutely. Using the hydro-forming method you can form improved cases in your workshop with no firing whatsoever, so there is no wear on your precious barrel. Watch this video to see how it’s done:
6 Dasher Case Hydro-Forming Demonstration:
Forum member Wes J. (aka P1ZombieKiller) has produced a helpful video showing how to form Dasher cases use the Hornady Hydraulic forming die kit. This includes a two-part die (body and piston), and a special shell holder. To form the case, you insert a primer in your virgin brass, top the case off with with a fluid (water or alcohol), then run the case up into the Hydro-forming die. A few stout whacks with a hammer and your case is 95% formed.
Hydro-Forming Procedure Step-by-Step:
1. Insert spent primer in new 6mmBR brass case.
2. Fill with water or alcohol (Wes prefers alcohol).
3. Wipe excess fluid off case.
4. Place case in special Hornady shell-holder (no primer hole).
5. Run case up into Hydraulic forming die.
6. Smack top piston of forming die 3-4 times with rubber mallet or dead-blow hammer.
7. Inspect case, re-fill and repeat if necessary.
8. Drain alcohol (or water) into container.
9. Remove primer (and save for re-use).
10. Blow-dry formed case. Inspect and measure formed case.
Wes achieves very uniform cartridge OALs with this method. He measured ten (10) hydro-formed 6 Dasher cases and got these results: two @ 1.536″; 2 @ 1.537″; and 6 @ 1.538″.
Three or Four Whacks Produces a 95%-Formed Case
With a Hornady hydro-forming die, hydraulic pressure does the job of blowing out the shoulders of your improved case. The process is relatively simple. Place a spent primer in the bottom of a new piece of brass. Fill the case with water, and then slip it into a special Hornady shell-holder with no hole in the middle. Then you run the case up into the forming die. Now comes the fun part. You gently insert a plunger (hydraulic ram) from the top, and give it three or four stiff whacks with a mallet (or better yet, a dead-blow hammer). Remove the plunger and you have a 95% formed case, ready to load.
Special Shell-Holder
Hornady supplies a shell holder made specifically for the hydro die; there’s no hole in the bottom of it. Just insert a spent primer into the primer pocket and you’re ready to go. The spent primer, combined with the solid shell holder, keeps the water from seeping out of the primer pocket. The primer pushes out a little bit during this process, but it’s impossible for it to come out because of the way the shell holder is designed. The shell holder has a grove which allows the case to slide out of the shell holder even when the primer protrudes a bit.
Story tip from Body Allen. We welcome reader submissions.
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Are you a confirmed wildcatter? Do you like to experiment with custom cartridge types? Or do you just like the extra performance you can get from a specialty cartridge such as a 20 Vartarg or 22-250 AI? Well, if you love wildcat cartridges, you’ll probably enjoy this book. Now available for the first time since 2003, The Handloader’s Manual of Cartridge Conversions explains the processes and tools needed to convert standardized brass into hundreds of different rifle and pistol cartridge types. A vast variety of case designs are covered — from vintage cartridge types to modern, cutting-edge wildcats.
This classic reference guide has been revised with an easy-to-search format, complete with a full index of hundreds of cartridges. This book belongs on the shelf of any hand-loader who enjoys making and shooting wildcat cartridges. However do note that much of the text is unchanged from earlier editions. For some cartridge types, the author recommends “parent” brass brands that are no longer available. In other situations, there may be more convenient conversions now offered. Nonetheless this is an important resource. As one verified purchaser explains: “Great reference for making the cartridges that are hard to get or no longer in production. Offers an alternative to the the time, expense and effort of having to re-chamber a classic. Saves ‘Grandpa’s shooters’ from becoming safe queens.”
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As the practical/tactical game has evolved, with low recoil and high accuracy becoming ever more important, many top competitors have moved to smaller cartridges such as the 6mm Dasher and its parent, the 6mmBR Norma. These cartridges deliver outstanding accuracy plus good barrel life. However, the “short, fat” 6BR/Dasher design doesn’t feed optimally in magazines designed for the .308 Win family of cases. Yes you can modify your own magazines (Mag Mod HERE), or buy a pricey conversion kit, but now there is a turn-key solution from MDT (Modular Driven Technologies).
MDT’s 6mm BR magazine fits the parent 6mmBR cartridge and all the popular varients including the 6 BRA, 6 Dasher, and 6 BRX. MDT says this new 12-round magazine is a “one-step solution [delivering] smooth, reliable feeding for the most popular rifle cartridges in precision rifle competitions.”
MDT built this AICS-pattern mag for PRS/NRL competitors and anyone wanting to run 6mmBR-family cartridges in mag-fed actions: “The limiting factor for competitors running 6mm BR variants has been feeding. Until now, the only option has been to purchase an AICS-pattern magazine plus an additional kit to make the magazines work with the shorter cartridges. This solution costs upwards of $100 or more and can require additional tuning to work in most rifles.”
The MDT 6mm BR mag has a maximum internal length of 2.580″, which accommodates pretty much any 6mm bullet you’d want to use. These MDT magazines are crafted from quality steel, nitride-treated, then black Cerakote finished inside and out. To reduce friction between cartridge and magazine body, MDT added two internal ribs which provide a smooth transition from double stack to single-feed.
Magazine Conversion — Use .308 Win Mags with Modified Followers
A decade ago we showed our readers how to modify .308 Win magazines to feed the 6mmBR cartridge efficiently. This procedure, explained by Texas gunsmith, Mike Bryant, is easy to do with simple tools. You can modify most standard magazines, both internal-style and detachable style. CLICK HERE for full, step-by-step magazine conversion article.
The basic procedure involves trimming the rear of the magazine, and creating a rear stop with a block from a Remington .223 magazine. Next the .308 Win magazine follower is shortened and beveled. Some guys tweak the feed lips a bit, but this may not be needed. Many of our readers have performed this simple magazine modification and report their rifles feed quite reliably. One reader, who converted a 7mm-08 hunting rig into a 22 Dasher varmint rifle, tells us his modified mag feeds flawlessly.
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What does it take to win in the tactical game? Ask Oregon’s Jon Pynch. He won the 2018 National Rifle League (NRL) 2018 Championship event along with three out of six of the bolt-action PRS matches in which he competed this year. And with 300 points overall this season, Jon has been a #1-rated shooter within the Precision Rifle Series (PRS). In most sports you’d call that an MVP performance.
PRS Competitor Jon Pynch had a superlative run in 2018, scoring victories in many big matches, capped off by winning top honors at the 2018 NRL Championship. And as you read this, this very day (December 2nd) Jon is shooting at the PRS Season Finale at the Triple C Range in Cresson, Texas. Here is Jon Pynch’s 2018 competition record:
2018 National Rifle League Champion
2018 National Rifle League Finale Winner
2018 Rock Lake NRL Match – Jon Pynch – 1st Place
2018 JC Steel High Mountain PRS Match – Jon Pynch – 1st Place
2018 Meaford PRS Match – Jon Pynch – 1st Place
2018 NCPPRC NRL Match – Jon Pynch – 1st Place
2018 Gunwerks PRS Match – Jon Pynch — 1st Place
NRL Champ Jon Pynch was interviewed for the NRL’s Precision Rifle Channel. Click the Red Arrow above to hear a wide-ranging 45-minute audio interview with Jon, with highlights listed below, so you can skip to key sections.
JON PYNCH PODCAST HIGHLIGHTS:
0:00 to 8:45 — 2018 NRL Championship
9:00 – The mental aspect of shooting
16:30 – Jon’s mindset going into a match
20:30 – What gear Jon ran this season
28:20 – Jon’s hunting background
30:55 – The next up-and-comers in the sport
41:20 – Plans and goals for 2019
43:55 – Three (3) under-rated items Jon can’t shoot without
Pynch won 3 out of 6 PRS bolt-action matches he shot in 2018. Pynch runs a landscaping business in Oregon. When time permits, he travels around the country to tactical matches. He grew up around guns, starting with his trusty BB gun, and the passion grew. About 14 years ago, Pynch started to dabble in long-range shooting from the hunting side. In the past few years, he has focused more on competition, observing how the sport has changed: “Over the past couple of years, I’ve noticed it feels like the level of competition and the level of quality products are growing at an incredible rate.”
CLICK HERE for full size image showing gun details.
The MPA BA Competition Chassis has many notable features: RAT System and multi-function Arca Swiss Rail provide a variety of bipod locations. There is a special rotating barricade stop, plus a spigot mount on the front of the fore-end which can extend the “wheelbase” between front and rear support. A clever Weight Tuning System allows competitors to adjust gun balance and reduce felt recoil.
State of the Art PRS/NRL Tactical Rifle:
Above is Jon’s Match Rifle shown from summer 2018 with older barrel chambered for 6mm Dasher. These shots were taken during a fire-forming session. John says: “On right (below) is unfired Lapua 6mmBR round. Shoot it and it turns in the case on the left. 6mm Dasher. 25 formed… 975 to go! Alamo Precision Rifles did a great job on this chamber/barrel. It’s won a few matches and placed well in a few others, but after 1800 rounds I think I’ll use the rest of its life as a practice/fireforming barrel.”
Making Brass — 6mmBR loaded round is fire-formed into 6mm Dasher 40° improved case:
Jon Pynch’s Favored Hardware — Curtis Vector Action, Kahles Scope, MPA Comp Chassis
Like many PRS/NRL competitors, Jon uses the MPA Competition Chassis, the most-utilized chassis in the 2016 and 2017 PRS series. The match rifle above sports a Curtis Custom Vector Action with Proof Research barrel. For optics Jon has recently used a Kahles scope in the rock-solid, MPA BA Mount, the #1 Mount used in the PRS in 2017.
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Hydro-Forming Procedure Step-by-Step:Special Shell-Holder
How well can the little 6mm Dasher perform at 1000 yards when the conditions are good, and the shooter is riding a hot streak? Well here’s a shot-by-shot record of Scott Nix’s 4.554″ ten-shot group shot at the Deep Creek Range outside Missoula, Montana at the Northwest 1000-yard Championship a few years back. All 10 shots were centered for a 100-6X score. That’s about as good as it gets. If Scott had stopped after 5 shots, his group would have been under three inches.
Hydro-Forming Procedure Step-by-Step:
Special Shell-Holder
The 6mmBR Norma cartridge has spawned many great variants in multiple calibers: 6mm Dasher, 6BRA, 22 BR, 22 Dasher, 30 BR and others. This article is about a handsome 22 BR Rem-action varmint rig.
Accuracy is outstanding and with Roy, Mike, my grandson and myself shooting this rifle I don’t believe it has missed more than three hogs out of over 100 we shot at one summer. This rifle is carried in a ceiling rack in the truck where it’s handy and is used by the first person that grabs it when a hog is sighted if we are moving between setups. The Varmint reticle on the Leupold (shown below) is nice for quick hold-overs as you change distances.”
Darrell is a hydro-forming wizard who has perfected the process over the last couple of years. He has learned a few special techniques along the way to ensure uniform case-forming.
