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December 28th, 2020

Save Time and Barrel Life — Let DJ’s Hydro-Form Your Brass

Darrell Jones DJ's Brass hydraulic hydro-forming cartridge brass 6 Dasher 6mmBR 6BR BRX BRDX
Along with these popular cartridge types, DJ’s Brass can hydro-form 6 PPC, 30 PPC, 6 BRA, 30 BR, .260 AI, .284 Shehane and other wildcats.

Do you shoot a popular wildcat (such as the 6 BRA), but hate the hassle of fire-forming all your own cartridge brass? That takes time, costs money (in bullets and powder), and consumes precious barrel life. Well there IS a better solution — you can have your new brass hydro-formed to your exact specifications for a reasonable cost.

DJ’s Brass Service now offers custom case hydro-forming to your exact specs. Darrell Jones offers this service for a variety of popular cartridges: 6 PPC, 30 PPC, 30 BR, 6 BRA (BR Ackley), 6mm Grinch, 6 BRDX, 6 BRX, .260 Ackley, .284 Shehane and of course the very popular 6mm Dasher. After hydro-forming your brass, Darrell can also neck-up or neck-down the cases to meet your needs. For example, if you shoot a 22 Dasher, Darrell can hydro-form the cases to a 6 Dasher and then neck them down to .22 caliber. He can also turn the necks to your specs (for an additional charge).

» CLICK HERE for MORE INFO on Hydro-Forming Cartridge Brass

Darrell Jones DJ's Brass hydraultic hydro-forming cartridge brass 6 PPC 6PPC 6 Dasher 6mmBR 6BR BRX BRDXDarrell is a hydro-forming wizard who has perfected the process over the last couple of years. He has learned a few special techniques along the way to ensure uniform case-forming.

Without revealing any trade secrets, we can say the Darrell has very special dies and Darrell doesn’t use a mallet or hammer — he has a system that is much more consistent. Darrell tells us: “Many of my customers take this brass and load it ‘as is’ and go straight to a match and shoot some very nice groups.”

With Darrell’s hydro-forming service you don’t have to buy any special dies or other equipment. Darrell says: “Simply send me the brass you need or have it dropped-shipped to me along with a fired case that has not been sized. If you need formed brass for a new build (gun not yet fired), let me know and I will size the brass to fit within .001 of a PT&G GO gauge.”

Hydro-forming by Darrell costs $0.60 (sixty cents) per case with a minimum order of $60. Neck-turning is an additional $0.60 (sixty cents) per case (or $0.75 for magnums) plus actual return shipping. The turnaround is usually less than five days.

NOTE: After cases are hydro-formed by Darrell, every case is washed, cleaned and re-annealed. This cleaning and annealing process is included in the $0.60 (sixty cents) per case price — that’s all part of the Hydro-forming service.

For more information, visit DJsBrass.com, or call Darrell at (205) 461-4680. IMPORTANT: Contact Darrell for shipping instructions BEFORE sending brass for processing. In a hurry, don’t have time? Just call Darrell and he’ll make something work for you.

DJs Brass hydro-forming

Hydro-Forming Customer Reports

Here are testimonials from recent customers.

“Recently had Darrell Jones of DJ’s Brass Service hydro-form 6 BRX brass for me. The turn around time was very fast and the brass was to the exact specification I ask for. I actually shot the hydro-formed brass in a match [without further fire-forming]. It shot a 3.597″ — pretty amazing. Let DJ do the work for you!” — Mike Wilson (3 Time IBS Record Holder; 2013 and 2014 1000-yard IBS Shooter of the Year.)

“Darrell Jones of DJ’s Brass Service went far beyond the call of duty, to assist me [with my first] IBS match. I have had an interest in 1000-yard competition for many years and finally got the opportunity to try it. After researching the winning competitors, rifles, and rounds I ordered a Panda action with Krieger barrel in 6mm Dasher from Kelby’s. It was one week before the match and I had a rifle and no rounds. I contacted Darrell to hydraulically form 6mm Dasher from Lapua 6mm BR brass. He formed the brass and had it in the mail the next day[.] Since I have only reloaded for hunting or magazine fed rifles I was not familiar with proper seating to allow land engagement of the bullets for 1000-yard accuracy. Darrell took the time to advised me every step of the way to allow me to shoot a 3.158″ (5) shot group to win my first round of my first competitive match ever.” — Mike Youngblood

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January 30th, 2019

Hydro-Forming, Annealing, Neck-Turning by DJ’s Brass

DJ's Brass Restoration Service

Don’t have time to neck-turn hundreds of cases? Don’t want to invest in your own annealer? Want to try a Dasher or 6 BRA but don’t like the hassle of fire-forming? Then give Darrell Jones at DJ’s Brass a call at 205-461-4680. He can handle all the difficult brass forming/brass restoration chores efficiently and affordably. And Darrell’s turn-around time is typically very fast.

Hydro-Forming News — .284 Shehane, 6 PPC, 6 BRA, 6 Dasher and More
NEW for 2019! Darrell also just got a custom hydro die for the .284 Shehane, a wildcat based on the .284 Winchester. This is a very popular option for F-Open Shooters. He is also doing a ton of fire-forming for the 100/200 benchrest crowd, hydro-forming 220 Russian into 6 PPC. And he tells us “Those guys in Montana are keeping me very busying hydro-forming the 6BR Ackley (6 BRA). NOTE: Darrell offers Free Annealing with hydro-forming services, which starts at $60 per 100 cases.

Bench Source Annealing machineWith the price of premium brass topping $1.00 per case for popular match cartridges, it makes sense to consider annealing your brass to extend its useful life. You don’t want to chuck out brass that costs a buck a case (or more)! Forum member Darrell Jones offers a full range of brass prep, brass forming, and brass restoration (annealing, ultra-sonic cleaning) at very affordable prices. Starting at just $20 per 100 cases ($25/100 for magnum cases), Darrell’s company, DJ’s Brass, will anneal your used brass using the impressive Bench-Source annealing machines. Annealing plus ultrasonic cleaning starts at $35 per 100 cases ($45 for magnum cases). For a bit more money Darrell can also uniform the primer pockets and chamfer the case necks.

Custom Neck-Turning Services
Another great service DJ’s Brass provides is precision neck-turning. Darrell can neck-turn any size case to your specified neck-wall thickness. The price starts at $60.00 per hundred for standard cases or $75.00/100 for magnum size. And if you’ve got a bucket of brass to neck-turn, that’s fine with Darrell — he recently neck-turned 1500 pieces of brass for one customer!

DJ’s Brass can process everything from .17 Fireball all the way up to the big magnum cases. And the job gets done quickly. Darrell normally offers a 10-day turn-around. For most jobs, Darrell tells us, he gets the processed brass to the Post Office within three business days. For more info, visit DJsBrass.com or call Darrell Jones at 205-461-4680. IMPORTANT: Contact Darrell for shipping instructions BEFORE sending any brass for processing. ALL BRASS MUST BE DE-PRIMED before you send it.

DJ's Brass Restoration Service

• Anneal Case Necks Only ($20.00/100 normal or $25.00/100 magnum)
• Ultrasonic Cleaning, Check Necks, and Annealing ($35.00/100 normal or $45.00/100 magnum)
• Full Service: Uniform primer pockets, Chamfer case mouths, Ultrasonic cleaning, Anneal case necks (Starting at $60.00/100 call for quote)
• Neck Turning or trim-to-length Custom Order Service (Starting at $60.00/100 for standard cases and $75.00/100 for magnums)
• Hydro-Form Specialty cases (such as Dasher) $0.60 (sixty cents) each minimum of 100 pieces plus actual return shipping cost
• Expand Case Necks and Anneal brass (Call for Price)
• Create False Shoulder for Fire-Forming (Call for Price)

Hydro-Forming Cartridge Brass

Hydro-forming by Darrell costs $0.60 per case with 100-ct minimum. All hydro-formed cases are annealed at no extra charge after the forming process. After hydro-forming, Darrell can also neck-turn the case for an additional charge (call for combined quote). In addition to the 6mmBR-based cases shown below, Darrell can now hydro-form 6PPC cases from .220 Russian brass, and he also offers .284 Shehane.

hydroforming hydro-form Dasher 6mmBR PPC Darrell Jones

With Darrell’s hydro-forming service you don’t have to buy any special dies or other equipment. Darrell says: “Simply send me the brass you need or have it dropped-shipped to me along with a fired case that has not been sized. If you need formed brass for a new build (gun not yet fired), let me know and I will size the brass to fit within .001″ of a PT&G GO gauge.”

DJ’s Brass Offers Specialized Custom Services
Darrell tells us: “At DJ’s Brass, we can handle all your brass refurbishing needs. From ultrasonic cleaning to custom annealing for specific wildcat cartridges. We can expand your necks from .22 caliber to .30 caliber and anneal shoulders for consistent bump-back. We can turn your case-necks and trim the brass to your specs. For some cartridge types, I can pre-form cases to assist in fire-forming a wildcat cartridge. We also remove the carbon build-up in muzzle brakes. Don’t lose your accuracy by having carbon build up and close off the clearance required for the most accurate bullet release through a muzzle brake.” Note: Extra charges apply for neck-turning and neck expansion operations, or specialized cartridge-forming operations. Please call Darrell at 205-461-4680 for special services pricing.

DJ's Brass Restoration Service

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