Some custom barrel makers are now honing barrels (after drilling) to improve bore diameter uniformity, smooth the interior finish, and reduce barrel lapping times. For years, large-scale manufacturers of hammer-forged barrels have employed honing. Now the process is being used by smaller, “boutique” barrel-makers. This article explains how and why barrel honing is done. Take the time to watch the video. For anyone with an interest in barrel-making, this video from Sunnen Products Co. is an eye-opener.
Barrel Honing Process Demonstrated (Worth Watching!):
For custom barrel makers, honing is a time-saver and cost cutter. A few minutes on a honing machine can cut lapping times in half, leaving a cross-hatched surface finish in single or low double-digit Ra. Honing is the same process used to make diesel fuel injectors with bore roundness and straightness controlled to fractions of a micron (<0.000040"), with surface finish Ra ≤0.15 µm (6 µin).
A key manufacturing process used for hammer-forged barrels is now getting attention from the makers of custom button-rifled barrels. This process is precision bore-honing. Honing produces a high-quality bore surface fast, which is critical to hammer forging. (Why is honing so important with hammer forging? Surface finish is the one feature of the barrel that cannot be controlled in hammer forging. Surface imperfections in a barrel blank tend to be amplified as the blank is formed on the rifling mandrel. And if the bore is chromed afterwards, imperfections in the surface finish become even more obvious.)
Honing dramatically improves bore diameter size uniformity and accuracy, surface finish and roundness throughout the length of the barrel. It can certainly be used in place of a pre-rifling lap. The chief difference between a lapped and honed bore is the direction of the finish lines in the bore. Honing leaves fine spiraling crosshatch lines, while a lap leaves lines going longitudinally in the bore. After rifling the manufacturer can remove the crosshatch finish with a quick lap if desired. Honing is fast, accurate, and can be automated. Its surface quality and geometry can duplicate lapping, except for the longitudinal lines of the lapped finish.
In 2015 Frank Green of Bartlein Barrels told us: “We worked with Sunnen and we did all the initial testing on the prototype machine for them. The machine works great! We ordered and received … a new manufactured machine with the changes we wanted on it and [subsequently] ordered a second one.”
The Sunnen hone secures the barrel blank in a 3-jaw chuck, with honing oil pumped into one end while the tool works from the opposite end. Sunnen’s specialized Long Bore Tool uses metal-bond diamond or CBN superabrasives to quickly remove reamer marks, waviness, tight spots and other imperfections left by upstream processes.
Sunnen states that: “Honing is an ideal replacement for hand-lapping barrel blanks before rifling. It quickly removes reamer scratches and surface waviness without labor-intensive hand lapping. By producing a consistent bore diameter (±0.0001″ or less), parallelism, roundness and surface finish end to end, honing yields more consistent performance from rifling buttons and cutters, resulting in a constant groove depth. The ideal bore geometry reduces distortion of the bullet shape.”
Computer-Controlled Bore-Honing
Honing can be done with great precision through the use of advanced, computer-controlled honing machines. Sunnen Products Company offers an advanced machine for .17 to .50-caliber barrels (see control panel below). The spindles on this machine can correct bore size imperfections so small only an air gauge can measure them. The consistency this allows improves bore uniformity, which, in turn, produces more accurate barrels for the precision market.
Sunnen Products Company is the world’s largest vertically-integrated manufacturer of honing systems, tooling, abrasives, coolants, and gauging for precision bore-sizing and finishing. Sunnen’s customers include manufacturers of diesel and gas engines, aerospace components, hydraulic components, oil field equipment, and gun/cannon barrels. Sunnen employs more than 600 people worldwide.
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While there are many very, very talented women shooters, it’s still a bit unusual to see many ladies on a long-range firing line. It’s even more unusual to find a women shooter who regularly beats all the “good ol’ boys”. This week we feature Katy from California, who has competed in Varmint Silhouette matches with a very stylish and accurate Stolle 6BR. Along with husband/spotter Don (who shoots a 6mm Dasher), she has been one of “Top Guns” at the popular Pala Shooting Range in North San Diego County. Here’s a view of the Pala facility, looking down-range at the rows of silhouette targets:
Pala — A Mecca for Southern California Shooters
Near the Indian Casino and Resort in Pala, California is one of the longest rifle ranges in the state. Pala hosts a wide variety of shooting matches — cowboy action, lever action silhouette, black powder silhouette, hi-power silhouette, tactical pistol and rifle matches, to name a few. The black powder buffalo and tactical rifle matches use the longest range with 900-meter targets. Katy and her husband Don have competed in Varmint Rifle Silhouette matches, which were held monthly in years past. Range Info: Range.palatribe.com.
Katy tell us: “These Varmint Silhouette matches are a lot of fun! It’s very satisfying to see the little critters fly off the rail. A good spotter will note how the target flies when hit–‘Did it turn right or left? Did it lift up or fall back?’ Steel targets reveal more about real world ballistics than just a hole in a piece of paper. And nothing beats reactive targets for fun shooting.”
For Katy and Don, shooting is a family affair: “I started shooting the varmint rifle silhouette at the encouragement of husband Don. He bought/built himself a 6mmBR to shoot the varmint rifle match and re-barreled an old Hart-sleeved Remington 700 to fast-twist .223 for me to use. I did pretty well for a beginner, winning a match after just a few months of competition. Winning with that .223 had competitors scratching their heads. Frankly, it was just a fortuitous combination of great spotter, steady hold, and a good rifle. That .223 was certainly a very accurate piece. I always expected the bullet would hit right where the rifle was aimed, if we called the wind right. But like all good things, with time the .223’s accuracy began to fade. As the barrel finally gave up the ghost, a replacement was ready–a bright red Panda bear chambered in 6mm BR.
Beating the Guys at their Own Game
With my old .223, I won five varmint matches between December 2000 and April 2002. I also won my class (Master) in June, 2001. However, with the 6BR Panda, I shoot higher scores and have now had four match wins between May, 2003 and August 2004. And I won my class twice in 2003. Over time, as our competitors’ skills and firearms have improved, the criteria for shooter classification has been upgraded. Originally, one could miss 10% of the animals and qualify as a “Master” shooter. A few years ago, the criteria was tightened to 5% misses to earn “Master” status. This 6mmBR has kept me up in Master class.
I’ve done well enough with my little Red Panda that folks have been asking me about my shooting technique. Both Don and I shoot free recoil. We keep everything off the rifle except the trigger finger and thumb. Keep your shoulder back from the butt, and make sure your cheek doesn’t contact the stock and that your shooting cap doesn’t hit the scope. Fine-tune your elevation by squeezing on the rear bag. I use a front rest forearm stop to keep the rifle in the same place on the front rest. After firing, pushing the rifle back against the front stop usually verifies rifle tracking and allows a quick check of how far off the sighter shot’s impact was from point of aim.”
The Female Perspective — Katy’s Views on Shooting
We all know women can be crack shots. The little lady in the picture proved that more than a century ago. Competitive shooting is one of the few sports where women can and do compete head-to-head with men — and often win. [Amanda Elsenboss recently won the National High Power Championship and the National Long Range Championship. And Nancy Tompkins and her daughter Sherri Gallagher have won National shooting titles.] But the fact remains shooting is still very much a male-dominated sport. Here are some of my thoughts on how that might change.
Beneficial Aspects of Shooting
The first and most important benefit of competitive shooting is learning to handle a rifle/firearm safely. We’re well past the time when women should have conquered their fears of guns. An added benefit would be increasing a woman’s ability to respond to any threats. I remember when I was in college and we took my anti-gun roommate out to the range for a shooting lesson. She had a great time shooting away. She learned that firearms are not just “scary”, but also an enjoyable tool.
How to Get More Women Involved
Since we aren’t going to get the silencer legislation changed to improve women’s enjoyment of the sport, we will have to promote other aspects of shooting. I think shooting sports can increase self-confidence, giving women a sense of accomplishment and inner strength to remain calm under stress. It is very satisfying to see a positive result (at very long distance) of your focused efforts. Developing skill at any sport can improve one’s self-image and coordination. Encourage the women in your life to join you at the range. Believe it or not fellows, your wives and girl friends like to spend time with you. At Pala, some of the wives make the best spotters, even though they don’t shoot.
I find these varmint silhouette matches ideal from the standpoint of a woman’s participation. First, you get to lay down and shoot–that’s much more relaxed than classic position-shooting. Second, the really heavy rifle is supported on front and rear rests so that all you need to do is carefully guide the rifle, concentrate on the sight picture and pull the trigger when everything lines up. And, by the way, I clean house and prepare the meals, while my husband Don cleans the rifles and prepares the ammunition.
Dealing with Noise Pollution
The first thing a women notices at the range is how much noise these rifles make. How can anyone carry on a decent conversation, much less think with all the racket? Practice days are the worst–there is just constant gunfire with very few ceasefires. Matches are fine, because there is only gunfire during warm-up and then for 8 minutes during each relay. On the firing line, I wear both fitted earplugs and ear muffs to tolerate the decibels. Being heard and understood is always a problem during the match.
Shooters’ Techno-Babble–I Guess It Really Is a “Guy Thing”
One of my fellow female shooters commented that, at the range, the guys never seem to talk about anything but firearms and their accouterments at the range. Although I am familiar with the term “minutes of angle” I have gotten sloppy in my speech and generally just report how many clicks one needs to adjust for the wind or the sighter shot. Reading Don’s equipment discussion confused me when he kept referring to MOA. I have been with non-shooting friends several times when knowledgeable shooters start talking firearms. It is as if they are speaking a different language, and my friends look to me with a puzzlement on their faces. Well, in fact it has its own language and I think I’m getting finally getting able to speak it.
Katy’s 6BR — Technical Primer by Hubby and “Loadmaster” Don
Way back in 1990 a Precision Shooting magazine “Trading Post” advertisement offered a low-mileage, Panda-actioned .262″ neck, 6mm BR rifle and all the reloading accouterments. This light-varmint class rifle was built in the mid-1980’s around an unusual round Panda action with straight-fluted bolt. As configured, the gun had performed very well indeed–shooting many groups in the zeros. The action is glued into a Lee Six thumbhole BR stock and uses externally accessible pins to hang the 3 oz. trigger. The scope is an older 36X Leupold BR model, held by Kelbly rings on a Davidson base. The original barrel was a 4-groove, 14-twist, apparently made by Pat McMillan. A hand-written information tag taped to the underside of the barrel was discovered upon its removal, and indicates the barrel was fitted by JACO, April 1986. Anyone know who that is?
The 14-twist barrel could not stabilize any bullets greater than about 80 grains. It would keep an 80-grain Starke inside 0.4″ at 200m with a velocity of 3120 fps using 31.8 grains of Varget. However, the 80-grain bullets were blown all over by the winds out to 500 meters.
Past success with Pac-Nor pre-fit barrels inspired me to order a 28″, 4-groove, 8.6″-twist barrel chambered with their .262” neck 6mm BR reamer. Pac-Nor crowned and chambered the barrel; and, in this case, threaded it to fit a Panda action. After we installed the barrel on the action, we found that the bolt nose touched the conical barrel breech face. 0.010” needed to be removed from the cone face so that the bolt closed with a perfect fit. Headspace is now just right at 1.167″.
Load Development
My experience with a couple of other fast-twist 6BRs, one also chambered with Pac-Nor’s .262″ reamer, suggested that the 95gr Berger VLDs would work well the estimated 0.060″ freebore in Katy’s rifle. The goal was to get 2800-2900 fps velocity with inherent accuracy no worse than half the smallest silhouette size. That meant we needed a load that delivered repeatable 0.4 MOA accuracy or better.
A new batch of Lapua 6mm Norma BR brass was neck-turned to 0.0083″ wall thickness to fit the chamber and fire-formed during barrel break-in, following Pac-Nor’s guidelines. We tried a bunch of different moly-coated bullets at 200 meters, most with moderate charges of H322. The results of the bullet-testing ranged from poor (over an inch) to astonishing (68-grain, flat-base Eubers over 29.7 grains of H322 went into about .25″ at 200 meters!) But these flat-based bullets lacked the high ballistic coefficient we wanted for the varmint silhouette match. So we tried the 95-grain VLD Bergers (0.5+ BC) and produced several good loads, all sparked by Federal 205m primers. The best load seemed to be 28.2 grains H322 at 2860 fps, followed by 30.4 grains N135 at 2920fps, and 31.0 grains of Varget at 2890 fps.
All loads shot better than 0.4 MOA, but the H322 seemed a little more accurate, and about twice as much H322 was on hand. So, after about 120 shots the barrel was conditioned, brass formed and a match load selected for the 95 VLD Bergers. Bullets are seated about 0.010″ into the rifling for a typical cartridge LOA of 2.325”, which puts the heel of the 95 VLD boat-tail just below the case neck-shoulder line. Cases are sized with a Wilson neck bushing die that works only the upper 2/3 of the case neck to support the bearing surface of the seated bullet.
Don’s Handy Guide to Varmint Silhouette Shooting
Varmint Silhouette–Origins and Basics
Over a decade ago, a metallic silhouette match was devised for typical varmint rifles at the North County Shootist Association range near the hamlet of Pala, in north San Diego County, California. The course of fire used the conventional rifle silhouette range with banks of 10 special varmint targets sized 0.8 to 1.0 MOA (Minute of Angle) in width. At five different yardages, ten steel “critter” targets are set as follows: 200 Meters – Field Mice (“pikas”); 300 meters – Crows; 385 meters – Ground Squirrels; 500 meters – Jack Rabbits; 600 yards – Prairie Dogs. The folks at Pala run a tight ship, cycling multiple relays efficiently, so everybody gets to shoot 50 targets (10 each at five different yardages), and the show is usually completed by 1:00 pm. There’s a one-hour sight-in period starting at 8:00 am, and the match starts at 9:00 am sharp. Newcomers should definitely arrive no later than 7:45 am, because you may need that full sight-in period to acquire solid zeros at all five yardages.
Firearms are limited to field-portable, varmint-caliber rifles in either custom or factory class, and having a maximum 6.5mm bore, but bullets must weigh no more than 107 grains. You can shoot prone or from a bench using a front rest and bag rear. For more information, visit Range.palatribe.com.
Match Rules and Shooting Procedures
Matches are fired as a team — shooter and spotter. The course of fire typically consists of 10 steel, knock-down varmint animal targets at each of the five distances. After firing a sighter, targets are taken from left to right, one shot per target. Missed targets remain standing. Any target struck out of sequence is also a “miss”. The shooter’s objective is to sequentially knock-off (clean) all 10 targets. The spotter’s duties are to support the shooter in all aspects of shot preparation. First and foremost, the spotter tries to see each shot impact and call appropriate windage and elevation adjustments for the shooter. In shifty conditions, a good spotter is vital.
Let’s start at the beginning. Before the match there is usually an opportunity to fire a few fouling shots and check sight settings for load and distance. An initial read on conditions–mostly wind direction, strength and consistency–is also made. The spotter should checklist the shooter to make sure they are set up for the relay distance and have adjusted their sights to the correct elevation and windage.
It could be argued that for the shooter, the first shot at a given distance, the sighter shot, is the most important shot fired. Since the sighter targets are fixed (don’t fall over) and freshly painted, bullet impact is obvious to both shooter and spotter. If the bullet hits where expected–point of aim–the spotter then tracks and calls observed changes (mostly wind) relative to the shooter’s initial scope settings. If point of impact shifts on subsequent record targets or the shooter misses, appropriate sight adjustments are recommended to the shooter. Admittedly, it is sometimes difficult or impossible to see the point of impact on these small, reactive targets. However, an estimate of bullet strike can be made from target behavior such as rotation and/or impact trajectory.
The Guacamole Connection
Katy and Don are avocado farmers. From time to time they’d bring a few avocados to the range to give to the other shooters. In addition, on some months, Katy would bring some home-made Guacamole made from the avocados on their ranch. Katy says “Fellow shooters appreciate a batch of guacamole so much they bring their own chips to go with the dip. I keep getting suggestions that I go into the business of making and selling guacamole. Guess I could start by selling it at the range.”
Katy’s Guacamole Recipe
4 ripe avocados, peeled and pitted
1/2 lemon squeezed (I use Meyer lemons, lime juice is also good)
1/2 cup fresh salsa — your favorite variety
1 tsp garlic salt or fresh garlic chopped
All of the above quantities can be adjusted for taste. Mash the ingredients with a potato masher. Serve with chips, fresh vegetables (carrot sticks, celery, broccoli), or as garnish for tacos, burritos, taquitos, etc., and as special treat – spread on warm buttered toast for breakfast.
Good Shooting and Bon Appetit! — Don & Katy
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Get WAY Better Groups with New Criterion Pre-Fit Custom Barrel
In our Shooters’ Forum, you’ll find a lengthy thread about accuracy problems with a Savage LRPV, chambered in 6mmBR. The gun would repeatedly split groups at 100 yards, and at 300 yards, the “flyers” would open up the groups to 1.5 MOA or larger. Interestingly, the factory test target (at right) showed a split group — not a good sign.
The gun’s owner, forum member LR_Shooter, tried a variety of tweaks: “I did this, done that… [changed] torque, tang floated, bedded action, recut chamber, and [adjusted firing pin]”. But nothing really helped. Frustrated, LR_Shooter asked his fellow Forum members for help. Much advice was proffered, including the novel idea of removing the middle action screw in the Savage 3-screw target action. Some of the advice proved helpful, but none of the suggested remedies produced a major improvement. This rifle, out of the box, tossed flyers and no amount of tweaking (or changes in shooting technique) really cured the basic problem. That is, until, the factory barrel got replaced…
New Criterion Pre-Fit Barrel Works Wonders
LR_Shooter acquired a Criterion pre-fit barrel from Jim Briggs at Northland Shooters Supply (NSS). These pre-fits are designed for easy installation with the standard Savage barrel nut. Wouldn’t you know it, with a new 30″ heavy-contour barrel on the LRPV, the gun started shooting way better. No more crazy fliers, no more split groups, no more excessive vertical. And the improvement came without any other major modifications. LR_Shooter reports: “I got a replacement barrel from Jim at NSS. It is a 30″ bull Criterion barrel. So far, without playing with torque screws and having my old setup… I’m very satisfied with the barrel I got. Now I have no problem getting [groups] under 0.25 MOA. Finally this thing can shoot!” The targets below, shot with the new Criterion barrel, speak for themselves. The left target was shot at 100 yards, while the target on the right was shot at 300 yards (very impressive).
Targets Shot with Savage LRPV Fitted with Criterion Barrel
Moral of the Story — Sometimes A New Barrel Really Is the Right Solution
All of us have struggled at times with a rifle that won’t live up to expectations. This Editor personally struggled for over a year with a .260 Rem Savage with a factory tube. The gun tended to split groups and the POI walked as the barrel heated. I tried one powder/primer combination after another, working through a variety of seating depths over many months. I was persistent. Out of stubbornness, I just believed that sooner or later I’d find the magic load.
Well folks, sometimes there’s really nothing you can do about a sub-par barrel. It is what it is. To really improve a gun’s accuracy (particularly a gun with a factory tube), you may need to open your wallet and get a quality aftermarket barrel. Spending months trying one recipe after another may simply be an overwhelming waste of powder, bullets, and your precious time.
Albert Einstein supposedly said: “Insanity is defined as doing the same thing over and over again, and expecting different results.” Well that sort of describes my efforts with my .260 Rem. Once I had enough evidence that my barrel split groups no matter what load combo (and seating depth) I tried, it was time to pony up for a new barrel. When I did finally screw on a nice PacNor 3-groove SuperMatch, that Savage suddenly became a true tack-driver. As re-chambered in 6mmBR with the Pac-Nor, in calm conditions, my Savage will now consistently shoot in the twos with heavy bullets, and it can sometimes dip down into the ones with Berger 80gr flat-base bullets. The moral of the story here is simple — don’t waste weeks or months chasing your tail with a barrel that just won’t deliver (after a reasonable amount of testing). Save up for a custom barrel, get it chambered properly, and stop your cycle of frustration.
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This week’s featured firearm belongs to John “SnakeEye” Seibel, founder of the VarmintsForFun website. In recent years, John has become a “true believer” in the little 20-Caliber cartridges. He says this light-recoiling 20 PPC, Rampro-actioned pistol is perfect for a quick shot on a critter, taken from the front seat of his truck. John tells us: “A long-range pistol is an ideal truck gun in my opinion. It stows in a small area and doesn’t take up the room a rifle does. Just keep ear protection near by at all times! I’ve taken varmints as far as 400+ yards with this 20 PPC pistol, so why would you need a rifle?”
Perspectives on Pistols for the Varmint Hunter
by John Seibel
I decided to try my hand at shooting varmints with a pistol one day when I grew tired of wrestling a rifle around in the truck for a quick shot. Many times when traveling around on the farm you’ll spy a groundhog or fox that usually isn’t more than 200 yards away. A single-shot pistol like the Thompson Contender could fit the bill. With its compact length, around 20 inches, a long-barrel pistol can lay on the truck’s passenger seat for easy access. I usually keep my two leather brick-style sandbags laying beside the console and seat. I have a box made from hard rubber that I lay across the top of the door. I then lay the two bags on top. This makes a nice platform to rest the pistol’s forearm. I like to use a forearm that is at least two inches wide. That lets the gun lay steady—almost like you are shooting from a bench rest. For the shooting hand, I prefer a pistol grip with finger grooves and a slight overhang or flare for the web of your hand.
As for optics, I tried long-eye-relief pistol scopes but they lacked the magnification you need for long-range target shooting or varminting. Those pistol scopes have really long eye-relief because they are designed to work with the pistol held at arm’s length. When shooting at the bench or from a truck that’s not what you want. By the time you find the target and get your eye in the exact location, the varmint has moved on or died of old age! After much fiddling around with pistol-type scopes, I finally decided to use rifle scopes on my long-range pistols. The minimum I use is a 4.5-14×40. Eye relief on a Leupold 4.5-14x40mm is about 3.5 inches at 4.5 power. Field of view is better with rifle scopes too and it’s easier to acquire your target. For this type of shooting a light-recoiling caliber is essential or you will have scope-eye bad! I currently have three long-range pistols and use them to shoot 17M4, 20 PPC, 22 BR, and .223 Rem. The featured gun may be the most accurate of my pistols, and your editor thinks it’s the most handsome of the three.
The Rampro Pistol Project — Working with John Illum
A couple of years ago I called John Illum of Rampro about building the ultimate long-range pistol. It just so happens that John was a big time long-range pistol shooter. I told him that I wanted a gun that didn’t recoil badly and wouldn’t torque when fired. As I am a quadriplegic, with no grip in my hands, the gun had to handle well under recoil so I didn’t drop it. Recoil had to be straight back–no twisting.
Well Illum listened to me and came up with a gun that performs just the way I wanted. Illum suggested a rear grip stock of his own design. It has a 2.25″ wide forearm and a rear grip with a slight palm swell that fits your hand perfectly. Another nice feature is the finger grips. It has an extended overhang or “beavertail” that fits comfortably in the web of your hand. Of course it had to be walnut! I chose Rampro’s STP small action with a PPC bolt. His bolt uses a Sako-type extractor. The action is a single-shot. Being right-handed, I chose a right bolt, left port configuration. This works really well in a pistol. You can load with your left hand and see the round laying in the action–that’s what you want in a pistol without a safety.
Gun Specifications John Illum’s Rampro actions are chrome-moly steel. Commonly you’d see them blued, but I had him put a brushed nickel finish on the action and rings. From a few feet away it looks like stainless. The trigger is Illum’s own design set at 8 ounces, and there’s no creep that I can detect. The action has Remington barrel threads and will accept Remington type triggers. One neat thing is that the action was milled with an integral recoil lug (much like the current Surgeon Action). And the bolt is milled all in one piece–no soldered-on handles. My only gripe with this bolt handle is that it could be a tad longer, but it still is manageable for a single-shot. You’ll also note how slick and streamlined the scope rings are. Illum made those as well. His rings mount to the action via two screws from the inside of the ring, a very elegant set-up for sure. (I currently have a 6.5-20x40mm Nikon scope on this gun. If I had to do this project over again the only thing I would change would be installing a 30mm scope because I like ‘em!).
The barrel is a PacNor Super-Match heavy taper with flutes milled by John Illum, who did all the gunsmithing on this pistol. Twist rate is 1 in 12 inches, with an 11° crown, polished to a mirror finish. The barrel was bead-blasted on the exterior to cut glare. I had Illum cut a 20 PPC minimum-spec chamber, with a .237″ neck. That way I don’t have to turn necks on the Lapua Brass (220 Russian necked down to .204). This is a varmint gun–there’s no need for turned necks. [Editor’s Note: Rampro is no longer in business. However, John tells us “I haven’t had any problems with the action so far. If I did, most competent gunsmiths could fix them easily.”]
Handgun Handling Tips
If you want to shoot a long-range pistol but have never have shot this kind of gun before, try to find a mentor — someone with a gun like this who can school you a bit in the correct technique. The first thing you notice is that you have no comb or cheek piece to help align your head and neck. And getting used to the optics takes some practice. Most people fit a pistol-type (long eye-relief) scope, but these can be awkward to use, and somewhat frustrating at first — the field of view is very restricted. Move your head very slightly and you can lose the sight picture completely. You can solve that problem by using a standard rifle scope, but that will put your head very close to the eye-piece — just three to four inches. With that arrangement, if you don’t hold the gun correctly … POW instant scope-eye!
Now once you get the hang of shooting a long-range pistol you will find it can be just as accurate as a rifle. But there is a trick to shooting them. Shooting a long-range pistol is a whole new world — you need to hold it just right. If you don’t let the gun roll back a little (i.e. if you grip too hard) you will get vertical stringing. I hold my hand against the back of the grip to guide the gun but let it almost free recoil. Looking at how compact the pistol is, you might think “Hey, this would make an ideal ‘walking-around’ varminter.” Well, that’s not really the case. For real precision shooting a solid benchrest type set-up is a must. You can attach a bipod to a long-range pistol, but you would need a flat surface. A fence-post top would work pretty well without a bipod if you carry a small light bag. Overall though, this type of pistol works best as a sandbag gun. For a walking-around gun, you’d be happier with a rifle I think.
Load Development and Accuracy
When I built this gun, Hornady had just released the 32gr V-Max (see footnote), a good match for my barrel’s 1:12″ twist. I choose the 20 PPC because of the very good Lapua brass (220 Russian parent case). I figured teaming Lapua brass with the little .204 bullet would offer excellent accuracy combined with very low recoil. My expectations were fulfilled. The brass proved to be excellent and the PacNor loved the little V-Max pills.
I tried quite a few different loads and most powders that I tried worked very well. These included: H322, Benchmark, AA 2460, and Reloader 7. Amazingly, with just 14″ of barrel, all of these powders delivered impressive velocities–ranging from 3914 to 4074 fps. I settled on 48 Harrell’s clicks of Accurate Arms (AA) 2460, which drives the 32gr V-Maxs to 3995 fps.
With AA 2460 the gun will shoot in the low 3s at 100 yards consistently — as long as I steer the gun right, which takes some practice. I think groups in the low 0.3″ range is excellent for a non-benchrest factory bullet. Despite having no buttstock to grab, recoil on my 20 PPC pistol is very minimal — it just rocks back into your hand. The main problem is to keep the scope from smacking you, since I used a rifle scope with short eye-relief. Muzzle flash and noise are tolerable but DO NOT shoot one of these without good ear protection. Your ears are very close to the muzzle.
I also have a 20 PPC rifle built on a BAT action with a Richard’s #008 laminated stock cut down in size. That gun’s 1:9″-twist Lilja barrel lets me shoot the Berger 50gr LTB bullets. In the wind, these perform quite a bit better than the 32s. My two favorite loads for the 50 grainers are: a) 26.0gr VV N135, CCI 450 primers, 3615 fps; and b) 27.3gr Hodgdon Varget, CCI 450s, 3595 fps. The BAT 20 PPC also shoots really well with the 40gr V-Max, pushed by N135 and Fed 205M primers.
Pistol Action Legal Issues
One important thing to remember if you build a pistol is to make sure the receiver came from the factory as a pistol and was titled as a pistol. Rifle actions are illegal to use as a pistol. Yes, that’s a nonsensical law, but it’s still on the books. You can use factory pistol actions such as the XP 100.
If you want a new custom action such as a BAT (my favorite), you can order it as a pistol action and when you get it, register it as a pistol. Note, in some states there may be additional fees, waiting periods, or restrictions for pistol actions (as opposed to rifle actions). Check your local laws before ordering the action.
Future Trends in Varmint Hunting — Plenty of Twenties
I think these sub-caliber rounds, both 20s and the 17s, are the future of recreational varminting, at least out to medium distances. The Twenties offer low recoil, excellent accuracy, and components keep getting better and better. The bullet-makers are finally making high-quality bullets in appropriate weights. Compared to something like a 22-250, I’ve noticed that my 20 PPC rifle has a lot less noise, a plus when you want to be quiet around other people and varmints.
The flat trajectory is another big advantage in the field. With the 20 PPC, zeroed at 100 yards, I can pretty much hold dead center and get hits out to 300 yards or so without touching the scope to add elevation. [Editor: The same is true with the 20 Practical cartridge, basically a .223 Rem necked down to .20 Caliber. It has proven very accurate and easy to tune.]
The 20-Caliber cartridges we have now, in particular the 20 PPC and 20 BR, are very well-refined. You don’t have to do a lot of tuning or tinkering to have a very accurate, effective varmint-slayer. In fact, if I could dream up a signature “20 VFF” (Varmints For Fun) cartridge it would basically be the 20 PPC. In truth, nearly any of the popular 17- or 20-Caliber cartridges will perform well if you start with top-quality brass. The sub-calibers have less recoil and burn less powder, and there are very good components for most varmint and target-shooting applications. To me it seems that these small calibers work so well because of good components, low recoil, and efficient cartridge designs (particularly in the VarTarg and PPC cases).
WARNING: For your own safety, ALWAYS reduce all starting charges by 10% and work up carefully! Ambient temperature changes, powder lot variations, and differences in barrel friction can result in significantly increased pressures.
20 PPC LOAD MAP
Bullet GR
Maker
Powder
Charge
Primer
Case
Velocity fps
Barrel Twist
Comments
32
Hornady V-Max
H322
27.6
Rem 7½
Lapua
4000
Lilja 1:12
WarrenB Form Load
32
Hornady V-Max
AA 2460
29.5
Rem 7½
Lapua
3995
PacNor 1:12
SnakeEye Pistol Load
32
Hornady V-Max
H4198
25.1
CCI BR4
Lapua
4222
PacNor 1:12
A. Boyechko Load
39
Sierra BlitzKing
H322
26.0
Rem 7½
Lapua
3700
Lilja 1:12
WarrenB Load
39
Sierra BlitzKing
VV N540
28.8
CCI BR4
SAKO
4064
PacNor 1:12
D.Moore, Low 2s
40
Hornady V-Max
VV N135
27.8
Fed 205m
Lapua
3950
Lilja 1:9
SnakeEye Load
50
Berger LTB
VV N135
26.0
CCI 450
Lapua
3615
Lilja 1:9
SnakeEye Load
50
Berger LTB
Varget
27.3
CCI 450
Lapua
3595
Lilja 1:9
SnakeEye Load
Footnote: When first manufactured, the small Hornady 20-Caliber V-Max bullet was actually 33 grains, not 32 grains as sold currently. I still have some of the 33-grainers. I’ve observed no functional difference between the 33s and the current 32-grainers.
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Some custom barrel makers are now honing barrels (after drilling) to improve bore diameter uniformity, smooth the interior finish, and reduce barrel lapping times. For years, large-scale manufacturers of hammer-forged barrels have employed honing. Now the process is being used by smaller, “boutique” barrel-makers. This article explains how and why barrel honing is done. Take the time to watch the video. For anyone with an interest in barrel-making, this video from Sunnen Products Co. is an eye-opener.
Barrel Honing Process Demonstrated (Worth Watching!):
For custom barrel makers, honing is a time-saver and cost cutter. A few minutes on a honing machine can cut lapping times in half, leaving a cross-hatched surface finish in single or low double-digit Ra. Honing is the same process used to make diesel fuel injectors with bore roundness and straightness controlled to fractions of a micron (<0.000040"), with surface finish Ra ≤0.15 µm (6 µin).
A key manufacturing process used for hammer-forged barrels is now getting attention from the makers of custom button-rifled barrels. This process is precision bore-honing. Honing produces a high-quality bore surface fast, which is critical to hammer forging. (Why is honing so important with hammer forging? Surface finish is the one feature of the barrel that cannot be controlled in hammer forging. Surface imperfections in a barrel blank tend to be amplified as the blank is formed on the rifling mandrel. And if the bore is chromed afterwards, imperfections in the surface finish become even more obvious.)
Honing dramatically improves bore diameter size uniformity and accuracy, surface finish and roundness throughout the length of the barrel. It can certainly be used in place of a pre-rifling lap. The chief difference between a lapped and honed bore is the direction of the finish lines in the bore. Honing leaves fine spiraling crosshatch lines, while a lap leaves lines going longitudinally in the bore. After rifling the manufacturer can remove the crosshatch finish with a quick lap if desired. Honing is fast, accurate, and can be automated. Its surface quality and geometry can duplicate lapping, except for the longitudinal lines of the lapped finish.
In 2015 Frank Green of Bartlein Barrels told us: “We worked with Sunnen and we did all the initial testing on the prototype machine for them. The machine works great! We ordered and received … a new manufactured machine with the changes we wanted on it and [subsequently] ordered a second one.”
The Sunnen hone secures the barrel blank in a 3-jaw chuck, with honing oil pumped into one end while the tool works from the opposite end. Sunnen’s specialized Long Bore Tool uses metal-bond diamond or CBN superabrasives to quickly remove reamer marks, waviness, tight spots and other imperfections left by upstream processes.
Sunnen states that: “Honing is an ideal replacement for hand-lapping barrel blanks before rifling. It quickly removes reamer scratches and surface waviness without labor-intensive hand lapping. By producing a consistent bore diameter (±0.0001″ or less), parallelism, roundness and surface finish end to end, honing yields more consistent performance from rifling buttons and cutters, resulting in a constant groove depth. The ideal bore geometry reduces distortion of the bullet shape.”
Computer-Controlled Bore-Honing
Honing can be done with great precision through the use of advanced, computer-controlled honing machines. Sunnen Products Company offers an advanced machine for .17 to .50-caliber barrels (see control panel below). The spindles on this machine can correct bore size imperfections so small only an air gauge can measure them. The consistency this allows improves bore uniformity, which, in turn, produces more accurate barrels for the precision market.
Sunnen Products Company is the world’s largest vertically-integrated manufacturer of honing systems, tooling, abrasives, coolants, and gauging for precision bore-sizing and finishing. Sunnen’s customers include manufacturers of diesel and gas engines, aerospace components, hydraulic components, oil field equipment, and gun/cannon barrels. Sunnen employs more than 600 people worldwide.
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Can you guess what your next barrel will weigh? In many competition disciplines, “making weight” is a serious concern when putting together a new match rifle. A Light Varmint short-range Benchrest rifle cannot exceed 10.5 pounds including scope. An F-TR rifle is limited to 18 pounds, 2 oz. (8.25 kg) with bipod.
One of the heaviest items on most rifles is the barrel. If your barrel comes in much heavier than expected, it can boost the overall weight of the gun significantly. Then you may have to resort to cutting the barrel, or worse yet, re-barreling, to make weight for your class. In some cases, you can remove material from the stock to save weight, but if that’s not practical, the barrel will need to go on a diet. (As a last resort, you can try fitting a lighter scope.)
Is there a reliable way to predict, in advance, how much a finished barrel will weigh? The answer is “yes”. PAC-NOR Barreling of Brookings, Oregon has created a handy, web-based Barrel Weight Calculator. Just log on to Pac-Nor’s website and the calculator is free to use. Pac-Nor’s Barrel Weight Calculator is pretty sophisticated, with separate data fields for Shank Diameter, Barrel Length, Bore Diameter — even length and number of flutes. Punch in your numbers, and the Barrel Weight Calculator then automatically generates the weight for 16 different “standard” contours.
Calculator Handles Custom Contours
What about custom contours? Well the Pac-Nor Barrel Weight Calculator can handle those as well. The program allows input of eight different dimensional measurements taken along the barrel’s finished length, from breech to muzzle. You can use this “custom contour” feature when calculating the weight of another manufacturer’s barrel that doesn’t match any of Pac-Nor’s “standard” contours.
Caution: Same-Name Contours from Different Makers May Not be Exactly the Same
One key thing to remember when using the Barrel Weight Calculator is that not all “standard” contours are exactly the same, as sold by different barrel-makers. A Medium Palma contour from Pac-Nor may be slightly different dimensionally from a Krieger Medium Palma barrel. When using the Pac-Nor Barrel Weight Calculator to find the weight of a barrel from a different manufacturer, we recommend you get the exact dimensions from your barrel-maker. If these are different that Pac-Nor’s default dimensions, use the “custom contour” calculator fields to enter the true dimensions for your brand of barrel.
Smart Advice — Give Yourself Some Leeway
While Pac-Nor’s Barrel Weight Calculator is very precise (because barrel steel is quite uniform by volume), you will see some small variances in finished weight based on the final chambering process. The length of the threaded section (tenon) will vary from one action type to another. In addition, the size and shape of the chamber can make a difference in barrel weight, even with two barrels of the same nominal caliber. Even the type of crown can make a slight difference in overall weight. This means that the barrel your smith puts on your gun may end up slightly heavier or lighter than the Pac-Nor calculation. That’s not a fault of the program — it’s simply because the program isn’t set up to account for chamber volume or tenon length.
What does this mean? In practical terms — you should give yourself some “wiggle room” in your planned rifle build. Unless you’re able to shave weight from your stock, do NOT spec your gun at one or two ounces under max based on the Pac-Nor calculator output. That said, the Pac-Nor Barrel Weight Calculator is still a very helpful, important tool. When laying out the specs for a rifle in any weight-restricted class, you should always “run the numbers” through a weight calculator such as the one provided by Pac-Nor. This can avoid costly and frustrating problems down the road.
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Can you guess what your next barrel will weigh? In many competition disciplines, “making weight” is a serious concern when putting together a new match rifle. A Light Varmint short-range Benchrest rifle cannot exceed 10.5 pounds including scope. An F-TR rifle is limited to 18 pounds, 2 oz. (8.25 kg) with bipod.
One of the heaviest items on most rifles is the barrel. If your barrel comes in much heavier than expected, it can boost the overall weight of the gun significantly. Then you may have to resort to cutting the barrel, or worse yet, re-barreling, to make weight for your class. In some cases, you can remove material from the stock to save weight, but if that’s not practical, the barrel will need to go on a diet. (As a last resort, you can try fitting a lighter scope.)
Is there a reliable way to predict, in advance, how much a finished barrel will weigh? The answer is “yes”. PAC-NOR Barreling of Brookings, Oregon has created a handy, web-based Barrel Weight Calculator. Just log on to Pac-Nor’s website and the calculator is free to use. Pac-Nor’s Barrel Weight Calculator is pretty sophisticated, with separate data fields for Shank Diameter, Barrel Length, Bore Diameter — even length and number of flutes. Punch in your numbers, and the Barrel Weight Calculator then automatically generates the weight for 16 different “standard” contours.
Calculator Handles Custom Contours
What about custom contours? Well the Pac-Nor Barrel Weight Calculator can handle those as well. The program allows input of eight different dimensional measurements taken along the barrel’s finished length, from breech to muzzle. You can use this “custom contour” feature when calculating the weight of another manufacturer’s barrel that doesn’t match any of Pac-Nor’s “standard” contours.
Caution: Same-Name Contours from Different Makers May Not be Exactly the Same
One key thing to remember when using the Barrel Weight Calculator is that not all “standard” contours are exactly the same, as sold by different barrel-makers. A Medium Palma contour from Pac-Nor may be slightly different dimensionally from a Krieger Medium Palma barrel. When using the Pac-Nor Barrel Weight Calculator to find the weight of a barrel from a different manufacturer, we recommend you get the exact dimensions from your barrel-maker. If these are different that Pac-Nor’s default dimensions, use the “custom contour” calculator fields to enter the true dimensions for your brand of barrel.
Smart Advice — Give Yourself Some Leeway
While Pac-Nor’s Barrel Weight Calculator is very precise (because barrel steel is quite uniform by volume), you will see some small variances in finished weight based on the final chambering process. The length of the threaded section (tenon) will vary from one action type to another. In addition, the size and shape of the chamber can make a difference in barrel weight, even with two barrels of the same nominal caliber. Even the type of crown can make a slight difference in overall weight. This means that the barrel your smith puts on your gun may end up slightly heavier or lighter than the Pac-Nor calculation. That’s not a fault of the program — it’s simply because the program isn’t set up to account for chamber volume or tenon length.
What does this mean? In practical terms — you should give yourself some “wiggle room” in your planned rifle build. Unless you’re able to shave weight from your stock, do NOT spec your gun at one or two ounces under max based on the Pac-Nor calculator output. That said, the Pac-Nor Barrel Weight Calculator is still a very helpful, important tool. When laying out the specs for a rifle in any weight-restricted class, you should always “run the numbers” through a weight calculator such as the one provided by Pac-Nor. This can avoid costly and frustrating problems down the road.
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The Pac-Nor Barreling production center in Oregon burned to the ground yesterday morning, October 23rd. The 7000-square-foot barrel-making facility located near Brookings, Oregon, was destroyed in a massive fire that apparently started with an electrical fault. There were nine workers in the facility at the time the fire broke out. All exited the building safely.
Millions of dollars of production machinery and barrels were lost in the fire. The Pac-Nor facility is insured, but Pac-Nor owner Chris Dichter said he was not sure if the plant would be re-built: “Thirty-five years of my life went up in this fire. I am 66 years-old and I don’t know if I have the time left. It took my lifetime to find all the machinery in this plant.”
UPDATE 10/26/19: Our Forum members contacted Pac-Nor and learned that the Dichters plan to rebuild the facility: “I got an e-mail from Kathy Dichter and she said six months to a year to rebuild, hopefully. She also said you could follow their progress on Facebook. That’s great news for the shooting community.”
The building and machinery inside were worth between four and six million dollars, Dichter estimated. There is insurance, but it is not clear whether Pac-Nor will resume production in the future.
How did the fire start? Chris Dichter said there were sparks when an electical conduit for a lathe was removed from a wall socket. Then when power was shut off from the main breaker, there was a blast of flame from the wall, almost like an explosion. Dichter declared: “I’d never seen anything go like that. It blew up with smoke and fire. It sounded like a tree fell on the plant.”
Pac-Nor Barreling Inc., founded in 1985, was a major producer of precision rifle barrels in North America. Pac-Nor offered a huge variety of barrel lengths and contours, and had a vast selection of reamers for chamberings from .17 to .50 caliber. Pac-Nor was also well-known for its popular pre-chambered, “pre-fit” barrels. These provided affordable accuracy upgrades for factory rifles. This Editor has a Pac-Nor 3-groove 6mmBR pre-fit barrel that proved superbly accurate. That barrel, and the Savage rifle to which it was fitted, helped inspire this website, which started as 6mmBR.com.
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Can you guess what your next barrel will weigh? In many competition disciplines, “making weight” is a serious concern when putting together a new match rifle. A Light Varmint short-range Benchrest rifle cannot exceed 10.5 pounds including scope. An F-TR rifle is limited to 18 pounds, 2 oz. (8.25 kg) with bipod.
One of the heaviest items on most rifles is the barrel. If your barrel comes in much heavier than expected, it can boost the overall weight of the gun significantly. Then you may have to resort to cutting the barrel, or worse yet, re-barreling, to make weight for your class. In some cases, you can remove material from the stock to save weight, but if that’s not practical, the barrel will need to go on a diet. (As a last resort, you can try fitting a lighter scope.)
Is there a reliable way to predict, in advance, how much a finished barrel will weigh? The answer is “yes”. PAC-NOR Barreling of Brookings, Oregon has created a handy, web-based Barrel Weight Calculator. Just log on to Pac-Nor’s website and the calculator is free to use. Pac-Nor’s Barrel Weight Calculator is pretty sophisticated, with separate data fields for Shank Diameter, Barrel Length, Bore Diameter — even length and number of flutes. Punch in your numbers, and the Barrel Weight Calculator then automatically generates the weight for 16 different “standard” contours.
Calculator Handles Custom Contours
What about custom contours? Well the Pac-Nor Barrel Weight Calculator can handle those as well. The program allows input of eight different dimensional measurements taken along the barrel’s finished length, from breech to muzzle. You can use this “custom contour” feature when calculating the weight of another manufacturer’s barrel that doesn’t match any of Pac-Nor’s “standard” contours.
Caution: Same-Name Contours from Different Makers May Not be Exactly the Same
One final thing to remember when using the Barrel Weight Calculator is that not all “standard” contours are exactly the same, as produced by different barrel-makers. A Medium Palma contour from Pac-Nor may be slightly different dimensionally from a Krieger Medium Palma barrel. When using the Pac-Nor Barrel Weight Calculator to “spec out” the weight of a barrel from a different manufacturer, we recommend you get the exact dimensions from your barrel-maker. If these are different that Pac-Nor’s default dimensions, use the “custom contour” calculator fields to enter the true specs for your brand of barrel.
Smart Advice — Give Yourself Some Leeway
While Pac-Nor’s Barrel Weight Calculator is very precise (because barrel steel is quite uniform by volume), you will see some small variances in finished weight based on the final chambering process. The length of the threaded section (tenon) will vary from one action type to another. In addition, the size and shape of the chamber can make a difference in barrel weight, even with two barrels of the same nominal caliber. Even the type of crown can make a slight difference in overall weight. This means that the barrel your smith puts on your gun may end up slightly heavier or lighter than the Pac-Nor calculation. That’s not a fault of the program — it’s simply because the program isn’t set up to account for chamber volume or tenon length.
What does this mean? In practical terms — you should give yourself some “wiggle room” in your planned rifle build. Unless you’re able to shave weight from your stock, do NOT spec your gun at one or two ounces under max based on the Pac-Nor calculator output. That said, the Pac-Nor Barrel Weight Calculator is still a very helpful, important tool. When laying out the specs for a rifle in any weight-restricted class, you should always “run the numbers” through a weight calculator such as the one provided by Pac-Nor. This can avoid costly and frustrating problems down the road.
Credit Edlongrange for finding the Pac-Nor Calculator
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You don’t hear much about PacNor barrels in long-range competition, but FORUM member Wes J (aka P1ZombieKiller), proved that they can shoot “lights-out” in a rig assembled by a talented gunsmith. A few seasons back, Wes decided to upgrade a 6mmBR for mid-range benchrest and varmint matches. Wes tells us: “Since I restocked my 6BR … I have not had a chance to shoot it much since I have been playing the 100-200 game. I decided to take it out and do some playing at 500 yards. I have to give some serious props to my buddy (and fellow FORUM member) ‘PREACHER’ who did the chambering and barrel work for me. He can certainly make a gun shoot good. The barrel is a PacNor 1:8″ twist. My load was 105gr Berger VLDs pushed by 29.6 grains of Varget.” The five-round, 500-yard group shot by Wes J with his 6BR, measured just 1.240″, as measured by OnTarget software. Now that’s one accurate rig!
Five by Five — 5-Shot Group at 500 Yards, 1.240″, 0.237 MOA
This Editor knows something about the potential of a PacNor barrel. I have a 3-groove stainless PacNor SuperMatch on a Savage-actioned 6BR. This barrel shoots honest quarter-MOA in calm conditions, and it cleans up super-easy. The interior finish is so good, I’ve never had to brush the bore or use abrasives, and after 750 rounds it shoots as well as ever. I attribute the easy cleaning to the fact the lands in a PacNor 3-groove are wide and flat, so they are gentle on bullet jackets. I think accuracy is helped by the fact that my PacNor runs on the tight side (0.236 land dimension) with a good amount of choke. That works well with the 105gr Lapua Scenars and 103gr Spencers I like to shoot. You can read more about my rifle, nick-named the “Poor Man’s Hammer”, in this Feature Article from our archives. On one particularly calm day, in the hands of my friend (and ace trigger-puller) Joe Friedrich, the Poor Mans’ Hammer put 3 shots in under 0.200″ (measured center to center) at TWO Hundred yards. If you get a good one, PacNor three-grooves can definitely shoot.
Target Measurement with OnTarget Software
We used OnTarget software to measure the 5-shot group in the target above. This easy-to-use software is very repeatable, once you get a feel for plotting the shots. The latest On Target v2.25 Precision Calculator is FREE for a 15-day evaluation period. If you like it (and you will, trust us) there’s a modest $11.99 registration fee to activate the program. In addition to group size (in inches), OnTarget plots distance to aiming point, and the software automatically calculates the group’s vertical height, horizontal dispersion, average to center (ATC), and group size in MOA.
You can run a measurement on a scanned target or a photo of a target. You’ll need some known reference to set the scale correctly. The target above had a one-inch grid so it was easy to set the scale. Once you’ve set the scale and selected bullet diameter and target distance, you simply position the small circles over each bullet hole and the OnTarget software calculates everything automatically, displaying the data in a data box superimposed over the target image. To learn more about OnTarget Software, read AccurateShooter.com’s OnTarget Product Review. This article covers all the basics as well as some advanced “power user” tips. NOTE: Since the review was written, On Target has updated the software, and the free version now has a time limit.
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In our Shooters’ Forum, you’ll find a lengthy thread about accuracy problems with a Savage LRPV, chambered in 6mmBR. The gun would repeatedly split groups at 100 yards, and at 300 yards, the “flyers” would open up the groups to 1.5 MOA or larger. Interestingly, the factory test target (at right) showed a split group — not a good sign.
The gun’s owner, forum member LR_Shooter, tried a variety of tweaks: “I did this, done that… [changed] torque, tang floated, bedded action, recut chamber, and [adjusted firing pin]”. But nothing really helped. Frustrated, LR_Shooter asked his fellow Forum members for help. Much advice was proffered, including the novel idea of removing the middle action screw in the Savage 3-screw target action. Some of the advice proved helpful, but none of the suggested remedies produced a major improvement. This rifle, out of the box, tossed flyers and no amount of tweaking (or changes in shooting technique) really cured the basic problem. That is, until, the factory barrel got replaced…
New Criterion Pre-Fit Barrel Works Wonders
LR_Shooter acquired a Criterion pre-fit barrel from Jim Briggs at Northland Shooters Supply (NSS). These pre-fits are designed for easy installation with the standard Savage barrel nut. Wouldn’t you know it, with a new 30″ heavy-contour barrel on the LRPV, the gun started shooting way better. No more crazy fliers, no more split groups, no more excessive vertical. And the improvement came without any other major modifications.
LR_Shooter reports: “I got a replacement barrel from Jim at NSS. It is a 30″ bull Criterion barrel. So far, without playing with torque screws and having my old setup… I’m very satisfied with the barrel I got. Now I have no problem getting [groups] under 0.25 MOA. Finally this thing can shoot!”
Targets Shot with Savage LRPV Fitted with Criterion Barrel
The targets above, shot with the new Criterion barrel, speak for themselves. The left target was shot at 100 yards, while the target on the right was shot at 300 yards (very impressive).
Moral of the Story — Sometimes A New Barrel Really Is the Right Solution
All of us have struggled at times with a rifle that won’t live up to expectations. This Editor personally struggled for over a year with a .260 Rem Savage with a factory tube. The gun tended to split groups and the POI walked as the barrel heated. I tried one powder/primer combination after another, working through a variety of seating depths over many months. I was persistent. Out of stubbornness, I just believed that sooner or later I’d find the magic load.
Well folks, sometimes there’s really nothing you can do about a sub-par barrel. It is what it is. To really improve a gun’s accuracy (particularly a gun with a factory tube), you may need to open your wallet and get a quality aftermarket barrel. Spending months trying one recipe after another may simply be an overwhelming waste of powder, bullets, and your precious time.
Albert Einstein supposedly said: “Insanity is defined as doing the same thing over and over again, and expecting different results.” Well that sort of describes my efforts with my .260 Rem. Once I had enough evidence that my barrel split groups no matter what load combo (and seating depth) I tried, it was time to pony up for a new barrel. When I did finally screw on a nice PacNor 3-groove Supermatch, that Savage suddenly became a true tack-driver. As re-chambered in 6mmBR with the Pac-Nor, in calm conditions, my Savage will now consistently shoot in the twos with heavy bullets, and it can sometimes dip down into the ones with Berger 80gr flat-base bullets. The moral of the story here is simple — don’t waste weeks or months chasing your tail with a barrel that just won’t deliver (after a reasonable amount of testing). Save up for a custom barrel, get it chambered properly, and stop your cycle of frustration.
Contact Information for Northland Shooters Supply: Northland Shooters Supply
10720 Rose Drive
Bismarck, ND 58503
Some custom barrel makers are now honing barrels (after drilling) to improve bore diameter uniformity, smooth the interior finish, and reduce barrel lapping times. For years, large-scale manufacturers of hammer-forged barrels have employed honing. Now the process is being used by smaller, “boutique” barrel-makers. This article explains how and why barrel honing is done. Take the time to watch the video. For anyone with an interest in barrel-making, this video is an eye-opener…
Barrel Honing Process Demonstrated (Worth Watching!):
For custom barrel makers, honing is a time-saver and cost cutter. A few minutes on a honing machine can cut lapping times in half, leaving a cross-hatched surface finish in single or low double-digit Ra. Honing is the same process used to make diesel fuel injectors with bore roundness and straightness controlled to fractions of a micron (<0.000040″), with surface finish Ra ≤0.15 µm (6 µin).
A key manufacturing process used for hammer-forged barrels is now getting attention from the makers of custom button-rifled barrels. This process is precision bore-honing. Honing produces a high-quality bore surface fast, which is critical to hammer forging. (Why is honing so important with hammer forging? Surface finish is the one feature of the barrel that cannot be controlled in hammer forging. Surface imperfections in a barrel blank tend to be amplified as the blank is formed on the rifling mandrel. And if the bore is chromed afterwards, imperfections in the surface finish become even more obvious.)
Honing dramatically improves bore diameter size uniformity and accuracy, surface finish and roundness throughout the length of the barrel. It can certainly be used in place of a pre-rifling lap. The chief difference between a lapped and honed bore is the direction of the finish lines in the bore. Honing leaves fine spiraling crosshatch lines, while a lap leaves lines going longitudinally in the bore. After rifling the manufacturer can remove the crosshatch finish with a quick lap if desired. Honing is fast, accurate, and can be automated. Its surface quality and geometry can duplicate lapping, except for the longitudinal lines of the lapped finish.
Frank Green of Bartlein Barrels told us: “We worked with Sunnen and we did all the initial testing on the prototype machine for them. The machine works great! We ordered and received last year a new manufactured machine with the changes we wanted on it and we just ordered a second one a month or so ago. Should be here next month.”
Beating the Guys at their Own Game
Beneficial Aspects of Shooting
Load Development
Firearms are limited to field-portable, varmint-caliber rifles in either custom or factory class, and having a maximum 6.5mm bore, but bullets must weigh no more than 107 grains. You can shoot prone or from a bench using a front rest and bag rear. For more information, visit 
Let’s start at the beginning. Before the match there is usually an opportunity to fire a few fouling shots and check sight settings for load and distance. An initial read on conditions–mostly wind direction, strength and consistency–is also made. The spotter should checklist the shooter to make sure they are set up for the relay distance and have adjusted their sights to the correct elevation and windage.
Katy and Don are avocado farmers. From time to time they’d bring a few avocados to the range to give to the other shooters. In addition, on some months, Katy would bring some home-made Guacamole made from the avocados on their ranch. Katy says “Fellow shooters appreciate a batch of guacamole so much they bring their own chips to go with the dip. I keep getting suggestions that I go into the business of making and selling guacamole. Guess I could start by selling it at the range.”
In our 
John Illum’s Rampro actions are chrome-moly steel. Commonly you’d see them blued, but I had him put a brushed nickel finish on the action and rings. From a few feet away it looks like stainless. The trigger is Illum’s own design set at 8 ounces, and there’s no creep that I can detect. The action has Remington barrel threads and will accept Remington type triggers. One neat thing is that the action was milled with an integral recoil lug (much like the current Surgeon Action). And the bolt is milled all in one piece–no soldered-on handles. My only gripe with this bolt handle is that it could be a tad longer, but it still is manageable for a single-shot. You’ll also note how slick and streamlined the scope rings are. Illum made those as well. His rings mount to the action via two screws from the inside of the ring, a very elegant set-up for sure. (I currently have a 6.5-20x40mm Nikon scope on this gun. If I had to do this project over again the only thing I would change would be installing a 30mm scope because I like ‘em!).
Handgun Handling Tips
Load Development and Accuracy
Pistol Action Legal Issues
I think these sub-caliber rounds, both 20s and the 17s, are the future of recreational varminting, at least out to medium distances. The Twenties offer low recoil, excellent accuracy, and components keep getting better and better. The bullet-makers are finally making high-quality bullets in appropriate weights. Compared to something like a 22-250, I’ve noticed that my 20 PPC rifle has a lot less noise, a plus when you want to be quiet around other people and varmints.
Can you guess what your next barrel will weigh? In many competition disciplines, “making weight” is a serious concern when putting together a new match rifle. A Light Varmint short-range Benchrest rifle cannot exceed 10.5 pounds including scope. An F-TR rifle is limited to 18 pounds, 2 oz. (8.25 kg) with bipod.
Can you guess what your next barrel will weigh? In many competition disciplines, “making weight” is a serious concern when putting together a new match rifle. A Light Varmint short-range Benchrest rifle cannot exceed 10.5 pounds including scope. An F-TR rifle is limited to 18 pounds, 2 oz. (8.25 kg) with bipod.
Target Measurement with OnTarget Software
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