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August 1st, 2025

Loading at the Range at Benchrest Matches — Proven Methods

Benchrest IBS Shooting Reloading Chargemaster tuning load
Shown are funnel with ultra-long drop tube (which helps get more kernels in the cases), RCBS Chargemaster (in wood box), and Hood Press (similar to Harrell’s Combo press).

Loading at the range remains important in the Benchrest for Group discipline. In a Special Report below, past IBS President Jeff Stover explains how loading methods (and hardware) have evolved over the years. The advent of accurate, affordable electronic powder dispensers, such as the RCBS ChargeMaster and Frankford’s new Intellidropper, have changed the game and made it easier to load efficiently at the range. And quality manual powder measures are fast and can be very consistent, with a little practice. Loading at the range permits competitors to tune their load to the conditions, change seating depths, or even choose different bullets to suit the barrel’s preferences on any given day.

IBS Benchrest

Although pre-loading is not uncommon, most 100/200-yard group shooters usually load at the match, often between relays. The goal is to shoot smaller groups by staying “in tune”. In a game where 5-shot groups “in the 1s and Zeros” is the goal, tuning loads for the conditions helps deliver match-winning accuracy. Nearly all competitors in this short-range discipline shoot the 6mm PPC cartridge, or a PPC variant.

IBS Benchrest loading at range Jeff Stover

Loading at the Range — Then and Now

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

In benchrest shooting for group, loading at the range has been de rigueur for decades. In the Score discipline, preloading is usually the custom. The main reason is that, in Score competition, only one Aggregate (warm-up match and five record targets) per day is usually shot. That would be less than 50 shots, assuming a few sighter shots. Also, the 30BR, the dominant Benchrest-for-Score cartridge, is very amenable to pre-loading.

By contrast, the Group discipline includes 21 targets (two warm-ups and twenty record targets) over a weekend, usually shot with 6PPC-chambered rifles. Many times, the 6PPC shooters may tweak their loads through the day given changing atmospheric conditions or simply trying to find the correct tune to “dot up”. This term, “Dot up”, means the shots are essentially going through the same hole, or closely so.

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

Loading at the range was a bit different when benchrest competition was in its infancy. The 1951 book, Modern Accuracy by Bob Wallack, is the best of the early benchrest books. Copies can be found, from time to time, on eBay or Alibris. It is a fascinating survey of benchrest as it existed more than six decades ago. There’s even coverage of a controversial target that was argued over at the time. In it, there is a photo of Wallack using the rear bumper of a car at the bench to clamp his reloading tools. Things have come a long way compared to the range loading set-ups of modern shooters. Here you can see Bob Wallack way back in 1950:

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

Modern loading bench set-ups shown in this Special Report belong to top shooters Howie Levy, Bob Hamister, and Kent Harshman.
Permalink Competition, Reloading No Comments »
June 28th, 2025

How Long Will Barrels Last? Dan Lilja Lists Factors to Consider

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Barrel-maker Dan Lilja’s website, RifleBarrels.com has an excellent FAQ page that contains a wealth of useful information. On the Lilja FAQ Page you’ll find answers to many commonly-asked questions. For example, Dan’s FAQ addresses the question of barrel life. Dan looks at factors that affect barrel longevity, and provides some predictions for barrel life, based on caliber, chambering, and intended use.

NOTE: This article was very well-received when it was first published. We are reprising it for the benefit of readers who missed it the first time.

Dan cautions that “Predicting barrel life is a complicated, highly variable subject — there is not a simple answer. Signs of accurate barrel life on the wane are increased copper fouling, lengthened throat depth, and decreased accuracy.” Dan also notes that barrels can wear prematurely from heat: “Any fast varmint-type cartridge can burn out a barrel in just a few hundred rounds if those rounds are shot one after another without letting the barrel cool between groups.”

Q. What Barrel Life, in number of rounds fired, can I expect from my new barrel?

A: That is a good question, asked often by our customers. But again there is not a simple answer. In my opinion there are two distinct types of barrel life. Accurate barrel life is probably the type most of us are referencing when we ask the question. But there is also absolute barrel life too. That is the point where a barrel will no longer stabilize a bullet and accuracy is wild. The benchrest shooter and to a lesser extent other target shooters are looking at accurate barrel life only when asking this question. To a benchrest shooter firing in matches where group size is the only measure of precision, accuracy is everything. But to a score shooter firing at a target, or bull, that is larger than the potential group size of the rifle, it is less important. And to the varmint hunter shooting prairie dog-size animals, the difference between a .25 MOA rifle or one that has dropped in accuracy to .5 MOA may not be noticeable in the field.

The big enemy to barrel life is heat. A barrel looses most of its accuracy due to erosion of the throat area of the barrel. Although wear on the crown from cleaning can cause problems too. The throat erosion is accelerated by heat. Any fast varmint-type cartridge can burn out a barrel in just a few hundred rounds if those rounds are shot one after another without letting the barrel cool between groups. A cartridge burning less powder will last longer or increasing the bore size for a given powder volume helps too. For example a .243 Winchester and a .308 Winchester both are based on the same case but the .308 will last longer because it has a larger bore.

And stainless steel barrels will last longer than chrome-moly barrels. This is due to the ability of stainless steel to resist heat erosion better than the chrome-moly steel.

Barrel Life Guidelines by Caliber and Cartridge Type
As a very rough rule of thumb I would say that with cartridges of .222 Remington size you could expect an accurate barrel life of 3000-4000 rounds. And varmint-type accuracy should be quite a bit longer than this.

For medium-size cartridges, such as the .308 Winchester, 7×57 and even the 25-06, 2000-3000 rounds of accurate life is reasonable.

Hot .224 caliber-type cartridges will not do as well, and 1000-2500 rounds is to be expected.

Bigger magnum hunting-type rounds will shoot from 1500-3000 accurate rounds. But the bigger 30-378 Weatherby types won’t do as well, being closer to the 1500-round figure.

These numbers are based on the use of stainless steel barrels. For chrome-moly barrels I would reduce these by roughly 20%.

The .17 and .50 calibers are rules unto themselves and I’m pressed to predict a figure.

The best life can be expected from the 22 long rifle (.22 LR) barrels with 5000-10,000 accurate rounds to be expected. We have in our shop one our drop-in Anschutz barrels that has 200,000 rounds through it and the shooter, a competitive small-bore shooter reported that it had just quit shooting.

Remember that predicting barrel life is a complicated, highly variable subject. You are the best judge of this with your particular barrel. Signs of accurate barrel life on the wane are increased copper fouling, lengthened throat depth, and decreased accuracy.

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Benchrest Barrel Life — You May Be Surprised
I thought it might be interesting to point out a few exceptional Aggregates that I’ve fired with 6PPC benchrest rifles with barrels that had thousands of rounds through them. I know benchrest shooters that would never fire barrels with over 1500 shots fired in them in registered benchrest matches.

I fired my smallest 100-yard 5-shot Aggregate ever in 1992 at a registered benchrest match in Lewiston, Idaho. It was a .1558″ aggregate fired in the Heavy Varmint class. And that barrel had about 2100 rounds through it at the time.

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Another good aggregate was fired at the 1997 NBRSA Nationals in Phoenix, Arizona during the 200-yard Light Varmint event. I placed second at this yardage with a 6PPC barrel that had over 2700 rounds through it at the time. I retired this barrel after that match because it had started to copper-foul quite a bit. But accuracy was still good.

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Permalink - Articles, Gear Review, Gunsmithing No Comments »
September 26th, 2024

Loading at the Range — Methods That Work at Benchrest Matches

Benchrest IBS Shooting Reloading Chargemaster tuning load
Shown are funnel with ultra-long drop tube (which helps get more kernels in the cases), RCBS Chargemaster (in wood box), and Hood Press (similar to Harrell’s Combo press).

Loading at the range remains important in the Benchrest for Group discipline. In a Special Report below, past IBS President Jeff Stover explains how loading methods (and hardware) have evolved over the years. The advent of accurate, affordable electronic powder dispensers, such as the RCBS ChargeMaster and Frankford’s new Intellidropper, have changed the game and made it easier to load efficiently at the range. And quality manual powder measures are fast and can be very consistent, with a little practice. Loading at the range permits competitors to tune their load to the conditions, change seating depths, or even choose different bullets to suit the barrel’s preferences on any given day.

IBS Benchrest

Although pre-loading is not uncommon, most 100/200-yard group shooters usually load at the match, often between relays. The goal is to shoot smaller groups by staying “in tune”. In a game where 5-shot groups “in the 1s and Zeros” is the goal, tuning loads for the conditions helps deliver match-winning accuracy. Nearly all competitors in this short-range discipline shoot the 6mm PPC cartridge, or a PPC variant.

IBS Benchrest loading at range Jeff Stover

Loading at the Range — Then and Now

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

In benchrest shooting for group, loading at the range has been de rigueur for decades. In the Score discipline, preloading is usually the custom. The main reason is that, in Score competition, only one Aggregate (warm-up match and five record targets) per day is usually shot. That would be less than 50 shots, assuming a few sighter shots. Also, the 30BR, the dominant Benchrest-for-Score cartridge, is very amenable to pre-loading.

By contrast, the Group discipline includes 21 targets (two warm-ups and twenty record targets) over a weekend, usually shot with 6PPC-chambered rifles. Many times, the 6PPC shooters may tweak their loads through the day given changing atmospheric conditions or simply trying to find the correct tune to “dot up”. This term, “Dot up”, means the shots are essentially going through the same hole, or closely so.

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

Loading at the range was a bit different when benchrest competition was in its infancy. The 1951 book, Modern Accuracy by Bob Wallack, is the best of the early benchrest books. Copies can be found, from time to time, on eBay or Alibris. It is a fascinating survey of benchrest as it existed more than six decades ago. There’s even coverage of a controversial target that was argued over at the time. In it, there is a photo of Wallack using the rear bumper of a car at the bench to clamp his reloading tools. Things have come a long way compared to the range loading set-ups of modern shooters. Here you can see Bob Wallack way back in 1950:

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

Modern loading bench set-ups shown in this Special Report belong to top shooters Howie Levy, Bob Hamister, and Kent Harshman.
Permalink Bullets, Brass, Ammo, Competition, Reloading, Tech Tip No Comments »
November 22nd, 2023

6.5 Grendel Load Data from Sierra Bullets

6.5 Grendel load data Sierra Bullets

CLICK HERE for Sierra Bullets 6.5 Grendel LOAD DATA PDF »

Sierra Bullets has released load data for the 6.5 Grendel, a popular cartridge that works equally well in bolt guns and AR15-platform gas guns. Sierra published comprehensive 6.5 Grendel load data, covering 19 powders and eight (8) different bullets from 85 to 130 grains. NOTE: Hornady-brand brass (see below) was used for Sierra’s 6.5 Grendel tests, not the stronger Lapua 6.5 Grendel brass. Hand-loaders using Lapua 6.5 Grendel brass may need to adjust their loads. Also Winchester WSR primers were used. We imagine most precision hand-loaders will prefer CCI or Federal primers.

Sierra Bullets Tested for 6.5 Grendel Load Data
85gr HP (#1700)
100gr HP (#1710)
107gr HPBT (#1715)
120gr Spitzer (#1720)
120gr HPBT (#1725)
123gr HPBT (#1727)
130gr HPBT (#1728)
130gr TMK (# 7430)

In developing its 6.5 Grendel load data, Sierra tested a very wide selection of propellants, 19 in all. For the 85gr to 100gr varmint bullets, modern powders such as XMR 2230, Power Pro Varmint, and Ramshot TAC offered the best velocity in the 24″ test barrel. For the heavier 120gr to 130gr match bullets, Sierra tested a selection of powders. Highest velocities came with Power Pro Varmint and TAC. If you’re looking for best accuracy, consider the slower burn-rate powders such as IMR 8208 XBR and Varget — but you’ll sacrifice some speed. Overall, Sierra’s latest 6.5 Grendel load data is an excellent addition to the 6.5 Grendel knowledge base. Thanks Sierra!

Here are Sierra’s 6.5 Grendel Load Data Charts for Sierra’s 123gr HPBT, 130gr HPBT, and 130gr TMK. There are a five other tables for lighter-weight Sierra bullets.

6.5 Grendel load data Sierra Bullets

6.5 Grendel load data Sierra Bullets

6.5 Grendel load data Sierra Bullets

History of the 6.5 Grendel Cartridge
The 6.5 Grendel originated as a 6mm PPC necked up to 6.5 mm. After Alexander Arms relinquished the “6.5 Grendel” Trademark, the 6.5 Grendel was standardized as an official SAAMI cartridge. It has become popular with target shooters and hunters alike because it is accurate, efficient, and offers modest recoil. Good for small to medium game, the 6.5 Grendel is available in lightweight hunting rifles, such as the Howa Mini Action Rifle. And the 6.5 Grendel is one of the most accurate cartridges suitable for modern AR-15 platform rifles.

6.5 Grendel Saami Hornady Brass

CLICK HERE for 6.5 Grendel Cartridge History (Wikipedia entry).

Sierra Bullets Load Data 6mm Creedmoor reloading tips

Permalink Bullets, Brass, Ammo, Hunting/Varminting, Reloading No Comments »
October 19th, 2023

What Determines Barrel Life — Dan Lilja Explains Key Factors

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Barrel-maker Dan Lilja’s website, RifleBarrels.com has an excellent FAQ page that contains a wealth of useful information. On the Lilja FAQ Page you’ll find answers to many commonly-asked questions. For example, Dan’s FAQ addresses the question of barrel life. Dan looks at factors that affect barrel longevity, and provides some predictions for barrel life, based on caliber, chambering, and intended use.

NOTE: This article was very well-received when it was first published. We are reprising it for the benefit of readers who missed it the first time.

Dan cautions that “Predicting barrel life is a complicated, highly variable subject — there is not a simple answer. Signs of accurate barrel life on the wane are increased copper fouling, lengthened throat depth, and decreased accuracy.” Dan also notes that barrels can wear prematurely from heat: “Any fast varmint-type cartridge can burn out a barrel in just a few hundred rounds if those rounds are shot one after another without letting the barrel cool between groups.”

Q. What Barrel Life, in number of rounds fired, can I expect from my new barrel?

A: That is a good question, asked often by our customers. But again there is not a simple answer. In my opinion there are two distinct types of barrel life. Accurate barrel life is probably the type most of us are referencing when we ask the question. But there is also absolute barrel life too. That is the point where a barrel will no longer stabilize a bullet and accuracy is wild. The benchrest shooter and to a lesser extent other target shooters are looking at accurate barrel life only when asking this question. To a benchrest shooter firing in matches where group size is the only measure of precision, accuracy is everything. But to a score shooter firing at a target, or bull, that is larger than the potential group size of the rifle, it is less important. And to the varmint hunter shooting prairie dog-size animals, the difference between a .25 MOA rifle or one that has dropped in accuracy to .5 MOA may not be noticeable in the field.

The big enemy to barrel life is heat. A barrel looses most of its accuracy due to erosion of the throat area of the barrel. Although wear on the crown from cleaning can cause problems too. The throat erosion is accelerated by heat. Any fast varmint-type cartridge can burn out a barrel in just a few hundred rounds if those rounds are shot one after another without letting the barrel cool between groups. A cartridge burning less powder will last longer or increasing the bore size for a given powder volume helps too. For example a .243 Winchester and a .308 Winchester both are based on the same case but the .308 will last longer because it has a larger bore.

And stainless steel barrels will last longer than chrome-moly barrels. This is due to the ability of stainless steel to resist heat erosion better than the chrome-moly steel.

Barrel Life Guidelines by Caliber and Cartridge Type
As a very rough rule of thumb I would say that with cartridges of .222 Remington size you could expect an accurate barrel life of 3000-4000 rounds. And varmint-type accuracy should be quite a bit longer than this.

For medium-size cartridges, such as the .308 Winchester, 7×57 and even the 25-06, 2000-3000 rounds of accurate life is reasonable.

Hot .224 caliber-type cartridges will not do as well, and 1000-2500 rounds is to be expected.

Bigger magnum hunting-type rounds will shoot from 1500-3000 accurate rounds. But the bigger 30-378 Weatherby types won’t do as well, being closer to the 1500-round figure.

These numbers are based on the use of stainless steel barrels. For chrome-moly barrels I would reduce these by roughly 20%.

The .17 and .50 calibers are rules unto themselves and I’m pressed to predict a figure.

The best life can be expected from the 22 long rifle (.22 LR) barrels with 5000-10,000 accurate rounds to be expected. We have in our shop one our drop-in Anschutz barrels that has 200,000 rounds through it and the shooter, a competitive small-bore shooter reported that it had just quit shooting.

Remember that predicting barrel life is a complicated, highly variable subject. You are the best judge of this with your particular barrel. Signs of accurate barrel life on the wane are increased copper fouling, lengthened throat depth, and decreased accuracy.

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Benchrest Barrel Life — You May Be Surprised
I thought it might be interesting to point out a few exceptional Aggregates that I’ve fired with 6PPC benchrest rifles with barrels that had thousands of rounds through them. I know benchrest shooters that would never fire barrels with over 1500 shots fired in them in registered benchrest matches.

I fired my smallest 100-yard 5-shot Aggregate ever in 1992 at a registered benchrest match in Lewiston, Idaho. It was a .1558″ aggregate fired in the Heavy Varmint class. And that barrel had about 2100 rounds through it at the time.

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Another good aggregate was fired at the 1997 NBRSA Nationals in Phoenix, Arizona during the 200-yard Light Varmint event. I placed second at this yardage with a 6PPC barrel that had over 2700 rounds through it at the time. I retired this barrel after that match because it had started to copper-foul quite a bit. But accuracy was still good.

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Permalink - Articles, Gear Review, Tech Tip No Comments »
April 17th, 2022

Loading at the Range — How it Works for Benchrest Matches

Benchrest IBS Shooting Reloading Chargemaster tuning load
Shown are funnel with ultra-long drop tube (which helps get more kernels in the cases), RCBS Chargemaster (in wood box), and Hood Press (similar to Harrell’s Combo press).

Loading at the range remains important in the Benchrest for Group discipline. In a Special Report below, past IBS President Jeff Stover explains how loading methods (and hardware) have evolved over the years. The advent of accurate, affordable electronic powder dispensers, such as the RCBS ChargeMaster and Frankford’s new Intellidropper, have changed the game and made it easier to load efficiently at the range. And quality manual powder measures are fast and can be very consistent, with a little practice. Loading at the range permits competitors to tune their load to the conditions, change seating depths, or even choose different bullets to suit the barrel’s preferences on any given day.

IBS Benchrest

Although pre-loading is not uncommon, most 100/200-yard group shooters usually load at the match, often between relays. The goal is to shoot smaller groups by staying “in tune”. In a game where 5-shot groups “in the 1s and Zeros” is the goal, tuning loads for the conditions helps deliver match-winning accuracy. Nearly all competitors in this short-range discipline shoot the 6mm PPC cartridge, or a PPC variant.

IBS Benchrest loading at range Jeff Stover

Loading at the Range — Then and Now

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

In benchrest shooting for group, loading at the range has been de rigueur for decades. In the Score discipline, preloading is usually the custom. The main reason is that, in Score competition, only one Aggregate (warm-up match and five record targets) per day is usually shot. That would be less than 50 shots, assuming a few sighter shots. Also, the 30BR, the dominant Benchrest-for-Score cartridge, is very amenable to pre-loading.

By contrast, the Group discipline includes 21 targets (two warm-ups and twenty record targets) over a weekend, usually shot with 6PPC-chambered rifles. Many times, the 6PPC shooters may tweak their loads through the day given changing atmospheric conditions or simply trying to find the correct tune to “dot up”. This term, “Dot up”, means the shots are essentially going through the same hole, or closely so.

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

Loading at the range was a bit different when benchrest competition was in its infancy. The 1951 book, Modern Accuracy by Bob Wallack, is the best of the early benchrest books. Copies can be found, from time to time, on eBay or Alibris. It is a fascinating survey of benchrest as it existed more than six decades ago. There’s even coverage of a controversial target that was argued over at the time. In it, there is a photo of Wallack using the rear bumper of a car at the bench to clamp his reloading tools. Things have come a long way compared to the range loading set-ups of modern shooters. Here you can see Bob Wallack way back in 1950:

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

Modern loading bench set-ups shown in this Special Report belong to top shooters Howie Levy, Bob Hamister, and Kent Harshman.
Permalink Competition, Gear Review, Reloading No Comments »
March 16th, 2020

Challenging Conditions at 2020 Cactus Classic in Arizona

Arizona is warm, dry, and sunny right? Well not always. This past weekend, rain fell in droves on the Friday practice day for the 2020 Cactus Classic 100/200 yard Benchrest event. Yes, it was Friday the 13th! But then the rain clouds receded, and visitors were greeted to a stunning rainbow.


Rainbow photo by Michelle Gallagher.

The two-day match got underway on March 14th in relatively dry but windy conditions. That created challenging conditions for the competitors — even with windflags set up to show wind velocity and angles.

One of the best matches of the year, the Cactus Classic attracts many of the nation’s top “point-blank” shooters. These aces compete with 10.5-lb Light Varmint and 13.5-lb Heavy Varmint rifles, nearly all chambered for the 6PPC cartridge. Many shooters run their LVs in HV classes as well, for simplicity (and to save money — one rifle costs less than two). In this game, the vast majority of shooters load at the range between relays. That lets them tune their loads to the condition — something that can help when you’re trying to shoot tiny dots.

Cactus Classic Benchrest LV HV Ben Avery Phoenix Berger

With all the interest in F-Class, PRS, and ELR, we sometimes forget that plenty of folks are still competiting in Short-Range Benchrest disciplines, with standards of accuracy we can only envy. For a PRS shooter, a good 100-yard, five-shot group would be half-MOA. For a benchrest shooter, a good group at 100 would be in the “Ones”. That’s smaller than 0.200″ center to center for five shots. And the small group of a Relay is often in the “Zeros”.


Conditions were wet on Friday the 13th before the 2020 Cactus Classic.

Permalink Competition, Shooting Skills No Comments »
January 30th, 2020

Can You Predict Useful Barrel Life? Insights from Dan Lilja

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Barrel-maker Dan Lilja’s website has an excellent FAQ page that contains a wealth of useful information. On the Lilja FAQ Page as you’ll find informed answers to many commonly-asked questions. For example, Dan’s FAQ addresses the question of barrel life. Dan looks at factors that affect barrel longevity, and provides some predictions for barrel life, based on caliber, chambering, and intended use.

NOTE: This article was very well-received when it was first published last year. We are reprising it for the benefit of readers who missed it the first time.

Dan cautions that “Predicting barrel life is a complicated, highly variable subject — there is not a simple answer. Signs of accurate barrel life on the wane are increased copper fouling, lengthened throat depth, and decreased accuracy.” Dan also notes that barrels can wear prematurely from heat: “Any fast varmint-type cartridge can burn out a barrel in just a few hundred rounds if those rounds are shot one after another without letting the barrel cool between groups.”

Q. What Barrel Life, in number of rounds fired, can I expect from my new barrel?

A: That is a good question, asked often by our customers. But again there is not a simple answer. In my opinion there are two distinct types of barrel life. Accurate barrel life is probably the type most of us are referencing when we ask the question. But there is also absolute barrel life too. That is the point where a barrel will no longer stabilize a bullet and accuracy is wild. The benchrest shooter and to a lesser extent other target shooters are looking at accurate barrel life only when asking this question. To a benchrest shooter firing in matches where group size is the only measure of precision, accuracy is everything. But to a score shooter firing at a target, or bull, that is larger than the potential group size of the rifle, it is less important. And to the varmint hunter shooting prairie dog-size animals, the difference between a .25 MOA rifle or one that has dropped in accuracy to .5 MOA may not be noticeable in the field.

The big enemy to barrel life is heat. A barrel looses most of its accuracy due to erosion of the throat area of the barrel. Although wear on the crown from cleaning can cause problems too. The throat erosion is accelerated by heat. Any fast varmint-type cartridge can burn out a barrel in just a few hundred rounds if those rounds are shot one after another without letting the barrel cool between groups. A cartridge burning less powder will last longer or increasing the bore size for a given powder volume helps too. For example a .243 Winchester and a .308 Winchester both are based on the same case but the .308 will last longer because it has a larger bore.

And stainless steel barrels will last longer than chrome-moly barrels. This is due to the ability of stainless steel to resist heat erosion better than the chrome-moly steel.

Barrel Life Guidelines by Caliber and Cartridge Type
As a very rough rule of thumb I would say that with cartridges of .222 Remington size you could expect an accurate barrel life of 3000-4000 rounds. And varmint-type accuracy should be quite a bit longer than this.

For medium-size cartridges, such as the .308 Winchester, 7×57 and even the 25-06, 2000-3000 rounds of accurate life is reasonable.

Hot .224 caliber-type cartridges will not do as well, and 1000-2500 rounds is to be expected.

Bigger magnum hunting-type rounds will shoot from 1500-3000 accurate rounds. But the bigger 30-378 Weatherby types won’t do as well, being closer to the 1500-round figure.

These numbers are based on the use of stainless steel barrels. For chrome-moly barrels I would reduce these by roughly 20%.

The .17 and .50 calibers are rules unto themselves and I’m pressed to predict a figure.

The best life can be expected from the 22 long rifle (.22 LR) barrels with 5000-10,000 accurate rounds to be expected. We have in our shop one our drop-in Anschutz barrels that has 200,000 rounds through it and the shooter, a competitive small-bore shooter reported that it had just quit shooting.

Remember that predicting barrel life is a complicated, highly variable subject. You are the best judge of this with your particular barrel. Signs of accurate barrel life on the wane are increased copper fouling, lengthened throat depth, and decreased accuracy.

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Benchrest Barrel Life — You May Be Surprised
I thought it might be interesting to point out a few exceptional Aggregates that I’ve fired with 6PPC benchrest rifles with barrels that had thousands of rounds through them. I know benchrest shooters that would never fire barrels with over 1500 shots fired in them in registered benchrest matches.

I fired my smallest 100-yard 5-shot Aggregate ever in 1992 at a registered benchrest match in Lewiston, Idaho. It was a .1558″ aggregate fired in the Heavy Varmint class. And that barrel had about 2100 rounds through it at the time.

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Another good aggregate was fired at the 1997 NBRSA Nationals in Phoenix, Arizona during the 200-yard Light Varmint event. I placed second at this yardage with a 6PPC barrel that had over 2700 rounds through it at the time. I retired this barrel after that match because it had started to copper-foul quite a bit. But accuracy was still good.

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Permalink - Articles, Gunsmithing, Tech Tip No Comments »
May 2nd, 2019

Loading at the Range — Why It Works for the Benchrest Game

Benchrest IBS Shooting Reloading Chargemaster tuning load
Shown are funnel with ultra-long drop tube (which helps get more kernels in the cases), RCBS Chargemaster (in wood box), and Hood Press (similar to Harrell’s Combo press).

Loading at the range remains important in the Benchrest for Group discipline. In a Special Report below, IBS President Jeff Stover explains how loading methods (and hardware) have evolved over the years. The advent of accurate, affordable electronic powder dispensers, such as the RCBS ChargeMaster and Frankford’s new Intellidropper, have changed the game and made it easier to load efficiently at the range. And quality manual powder measures are fast and can be very consistent, with a little practice. Loading at the range permits competitors to tune their load to the conditions, change seating depths, or even choose different bullets to suit the barrel’s preferences on any given day.

IBS Benchrest

Although pre-loading is not uncommon, most 100/200-yard group shooters usually load at the match, often between relays. The goal is to shoot smaller groups by staying “in tune”. In a game where 5-shot groups “in the 1s and Zeros” is the goal, tuning loads for the conditions helps deliver match-winning accuracy. Nearly all competitors in this short-range discipline shoot the 6mm PPC cartridge, or a PPC variant.

IBS Benchrest loading at range Jeff Stover

Loading at the Range — Then and Now

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

In benchrest shooting for group, loading at the range has been de rigueur for decades. In the Score discipline, preloading is usually the custom. The main reason is that, in Score competition, only one Aggregate (warm-up match and five record targets) per day is usually shot. That would be less than 50 shots, assuming a few sighter shots. Also, the 30BR, the dominant Benchrest-for-Score cartridge, is very amenable to pre-loading.

By contrast, the Group discipline includes 21 targets (two warm-ups and twenty record targets) over a weekend, usually shot with 6PPC-chambered rifles. Many times, the 6PPC shooters may tweak their loads through the day given changing atmospheric conditions or simply trying to find the correct tune to “dot up”. This term, “Dot up”, means the shots are essentially going through the same hole, or closely so.

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

Loading at the range was a bit different when benchrest competition was in its infancy. The 1951 book, Modern Accuracy by Bob Wallack, is the best of the early benchrest books. Copies can be found, from time to time, on eBay or Alibris. It is a fascinating survey of benchrest as it existed more than six decades ago. There’s even coverage of a controversial target that was argued over at the time. In it, there is a photo of Wallack using the rear bumper of a car at the bench to clamp his reloading tools. Things have come a long way compared to the range loading set-ups of modern shooters. Here you can see Bob Wallack way back in 1950:

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

Modern loading bench set-ups shown in this Special Report belong to top shooters Howie Levy, Bob Hamister, and Kent Harshman.
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August 29th, 2018

Legends of Accuracy — The Secrets of the Houston Warehouse

From the late ’70s through 1983, a huge, concrete-walled warehouse in Houston was used for benchrest testing. Virgil King and Bob Fisher set up a bullet-catching backstop at the end of a 30-yard-wide, 325-yard-long fire lane that remained unobstructed even when the warehouse was in use. This allowed accuracy tests in virtually perfect “no wind” conditions. Over a six-year period, about 30 shooters were invited to test their rifles. The results were amazing, with numerous “zero groups” being shot in the facility. Many of the lessons learned in the legendary Houston Warehouse still help benchresters achieve better accuracy today.

Dave Scott wrote a superb article, the Secrets of the Houston Warehouse which appeared in a special issue of Precision Shooting Magazine. That issue has long been sold out, but, thankfully, Secrets of the Houston Warehouse is now on the web: CLICK HERE to READ Secrets of the Houston Warehouse.

Houston WarehouseDave Scott explains why the Warehouse was so unique:

“Over a period of six years, the levels of accuracy achieved in the Houston Warehouse went beyond what many precision shooters thought possible for lightweight rifles shot from sandbags and aimed shot-to-shot by human eye. For the first time, a handful of gifted, serious experimenters — armed with the very best performing rifles (with notable exceptions) — could boldly venture into the final frontiers of rifle accuracy, a journey made possible by eliminating the baffling uncertainties of conditions arising from wind and mirage. Under these steel skies, a shooter could, without question, confirm the absolute limits of accuracy of his rifle, or isolate the source of a problem. In the flawlessly stable containment of the Houston Warehouse … a very few exceptional rifles would display the real stuff, drilling repeated groups measuring well below the unbelievably tiny .100″ barrier. The bulk of rifles, however, embarrassed their owners.”

Scott’s article also reveals some interesting technical points: “One thing that IS important is that the bullet be precisely seated against the lands. T.J. Jackson reported this fact in the May 1987 issue of Precision Shooting. In a letter to the Editor, T.J. wrote, ‘…in all our testing in that Houston warehouse… and the dozens and dozens of groups that Virgil King shot in there ‘in the zeroes’… he NEVER fired a single official screamer group when he was ‘jumping’ bullets. All his best groups were always seated into the lands, or at the very least… touching the lands. Virgil said his practice was to seat the bullets so the engraving was half as long as the width of the lands. He noticed an interesting phenomenon with rifles that could really shoot: if the bullets were seated a little short and the powder charge was a bit on the light side, the groups formed vertically. As he seated the bullets farther out and increased the powder charge, the groups finally became horizontal. If he went still farther, the groups formed big globs. He said the trick is to find the midway point between vertical and horizontal. That point should be a small hole.”

You should definitely read the complete article, as it provides many more fascinating insights, including shooting technique, barrel cleaning, neck-turning, and case prep.

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