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July 20th, 2024

O-Rings on Sizing Die Lock Rings Can Reduce Run-out

reloading die O-ring
reloading die O-ring

Here’s an inexpensive procedure that can help you load straighter ammo, with slightly better measured concentricity (i.e. less run-out) on the case necks and bullets. Simply use a Rubber O-Ring on the underside of the die locking ring. This allows the die to self-align itself (slightly) to the case that is being sized. Without the O-Ring, if the flat surface on the top of your press is not perfectly square with the thread axis, your die can end up slightly off-angle. This happens when the bottom of the locking ring butts up tight against the top of the press. The O-Ring allows the die to float slightly, and that may, in turn, reduce the amount of run-out induced during case sizing.

Top prone shooter GSArizona, who sadly passed in 2022, tried this trick and said it works: “Go to your local hardware store and get a #17 O-Ring (that’s the designation at Ace Hardware, don’t know if its universal). Slip the O-Ring on the die and re-adjust the lock ring so that the O-Ring is slightly compressed when the die is at the correct height. Size and measure a few more cases. You will probably see a slight improvement in neck concentricity as the die can now float a bit as the case enters and leaves it. This isn’t going to be a dramatic improvement, but it’s a positive one.”

We want to stress that adding O-Rings to sizing dies may help some reloaders, but we don’t offer this as a panacea. Try it — if using the O-Ring reduces measured runout that’s great. If it doesn’t, you’ve only spent a few pennies to experiment.

reloading die O-ring

Lee Precision makes die lock rings with built-in O-Rings. Lee’s distinctive lock ring design allows the same kind of self-alignment, which is good. However, Lee lock rings don’t clamp in place on the die threads, so they can move when you insert or remove the dies — and that can throw off your die setting slightly. By using an O-Ring under a conventional die lock ring (that can be locked in place), you get the advantages of the Lee design, without the risk of the lock ring moving.

Permalink - Articles, Bullets, Brass, Ammo, Reloading No Comments »
February 20th, 2024

How to Load Straighter Ammo with Reduced Cartridge Run-out

USAMU Reloading TIR run-out concentricity seating die stem

The U.S. Army Marksmanship Unit published a series of reloading “how-to” articles on the USAMU Facebook page. A while back the USAMU’s reloading gurus looked at the subject of cartridge run-out and what can be done to produce straighter ammo. Tasked with producing thousands of rounds of ammo for team members, the USAMU’s reloading staff has developed smart methods for improving concentricity, even with budget-priced dies. For other hand-loading tips, visit the USAMU Facebook page.

Minimizing Runout with Standard Seating Dies

This USAMU article explains how to set up standard bullet seating dies dies to minimize Total Indicated Run-out (TIR). The loading process is described using a single-stage press since most handloaders have one. A high-quality run-out gauge is essential for obtaining consistent, accurate results.

Having sized, primed, and charged our brass, the next step is bullet seating. Many approaches are possible; one that works well follows. When setting up a standard seating die, insert a sized, trimmed case into the shellholder and fully raise the press ram. Next, back the seating stem out and screw the die down until the internal crimping shoulder touches the case mouth.

USAMU Reloading TIR run-out concentricity seating die stem

Back the die out ¼ turn from this setting to prevent cartridge crimping. Next, lower the press ram and remove the case. Place a piece of flat steel (or window glass, which is quite flat) on the shellholder and carefully raise the ram.

Place tension on the die bottom with the flat steel on the shellholder. This helps center the die in the press threads. Check this by gently moving the die until it is well-centered. Keeping light tension on the die via the press ram, secure the die lock ring. If one were using a match style, micrometer-type seating die, the next step would be simple: run a charged case with bullet on top into the die and screw the seating stem down to obtain correct cartridge OAL.

However, with standard dies, an additional step can be helpful. When the die has a loosely-threaded seating stem, set the correct seating depth but don’t tighten the stem’s lock nut. Leave a loaded cartridge fully raised into the die to center the seating stem in the die. Then, secure the stem’s lock nut. Next, load sample cartridges and check them to verify good concentricity.

One can also experiment with variations such as letting the seating stem float slightly in the die to self-center, while keeping correct OAL. The run-out gauge will show any effects of changes upon concentricity. However, this method has produced excellent, practical results as evidenced by the experiment cited previously. These results (TIR Study 2) will reproduced below for the reader’s convenience.

First, however, let’s examine run-out figures of some factory-loaded match ammunition. This should give readers who are new to TIR gauges some perspective about the TIR ranges one might encounter.

TIR Study 1: 50 rounds Lake City M852 Match 7.62mm
(168 gr. Sierra MatchKings)
0.000” – 0.001” = 2%
0.001” – 0.002” = 30%
0.002” – 0.003” = 16%
0.003” – 0.004” = 22%
0.004” – 0.005” = 14%
0.005” – 0.006” = 14%
0.006” – 0.007” = 0%
0.007” – 0.008” = 2%

TIR Study 2: 50 rounds of .308 match ammo loaded using carefully-adjusted standard dies, vs. 50 using expensive “Match” dies from the same maker.

Standard dies, TIR:
0.000” — 0.001” = 52%;
0.001”– 0.002” = 40%;
0.002”– 0.003” = 8%.
None greater than 0.003”.

Lesser-quality “Match” dies, TIR:
0.000”– 0.001” = 46%;
0.001” — 0.002” = 30%;
0.002” — 0.003” = 20%;
0.003” — 0.004” = 4%.

Note: both samples were loaded using the O-Ring method, i.e. with a rubber O-Ring placed under the locking ring of the Full-length sizing die to allow that die to float.

USAMU Hump Day Reloading TIR run-out concentricity seating die stem

These tips are intended to help shooters obtain the best results from inexpensive, standard loading dies. Especially when using cases previously fired in a concentric chamber, as was done above, top-quality match dies and brass can easily yield ammo with virtually *no* runout, given careful handloading.

Permalink Bullets, Brass, Ammo, Reloading, Tech Tip 1 Comment »
February 2nd, 2024

Reloading TIP — O-Rings Can Help Reduce Run-out When Sizing

reloading die O-ring
reloading die O-ring

Here’s an inexpensive procedure that can help you load straighter ammo, with slightly better measured concentricity (i.e. less run-out) on the case necks and bullets. Simply use a Rubber O-Ring on the underside of the die locking ring. This allows the die to self-align itself (slightly) to the case that is being sized. Without the O-Ring, if the flat surface on the top of your press is not perfectly square with the thread axis, your die can end up slightly off-angle. This happens when the bottom of the locking ring butts up tight against the top of the press. The O-Ring allows the die to float slightly, and that may, in turn, reduce the amount of run-out induced during case sizing.

Top prone shooter GSArizona, who sadly passed last year, tried this trick and said it works: “Go to your local hardware store and get a #17 O-Ring (that’s the designation at Ace Hardware, don’t know if its universal). Slip the O-Ring on the die and re-adjust the lock ring so that the O-Ring is slightly compressed when the die is at the correct height. Size and measure a few more cases. You will probably see a slight improvement in neck concentricity as the die can now float a bit as the case enters and leaves it. This isn’t going to be a dramatic improvement, but it’s a positive one.”

We want to stress that adding O-Rings to sizing dies may help some reloaders, but we don’t offer this as a panacea. Try it — if using the O-Ring reduces measured runout that’s great. If it doesn’t, you’ve only spent a few pennies to experiment.

reloading die O-ring

Lee Precision makes die lock rings with built-in O-Rings. Lee’s distinctive lock ring design allows the same kind of self-alignment, which is good. However, Lee lock rings don’t clamp in place on the die threads, so they can move when you insert or remove the dies — and that can throw off your die setting slightly. By using an O-Ring under a conventional die lock ring (that can be locked in place), you get the advantages of the Lee design, without the risk of the lock ring moving.

Permalink Bullets, Brass, Ammo, Gear Review, Reloading 2 Comments »
December 28th, 2023

Bullet Concentricity and Alignment — What You Need to Know

Sinclair concentricity 101 eccentricity run-out reloading plans

Sinclair International reloading toolsSinclair International has released an interesting article about Case Concentricity* and bullet “run-out”. This instructional article by Bob Kohl explains the reasons brass can exhibit poor concentricity, and why high bullet run-out can be detrimental to accuracy.

Concentricity, Bullet Alignment, and Accuracy by Bob Kohl
The purpose of loading your own ammo is to minimize all the variables that can affect accuracy and can be controlled with proper and conscientious handloading. Concentricity and bullet run-out are important when you’re loading for accuracy. Ideally, it’s important to strive to make each round the same as the one before it and the one after it. It’s a simple issue of uniformity.

The reason shooters work with tools and gauges to measure and control concentricity is simple: to make sure the bullet starts down the bore consistently in line with the bore. If the case isn’t properly concentric and the bullet isn’t properly aligned down the center of the bore, the bullet will enter the rifling inconsistently. While the bore might force the bullet to align itself with the bore (but normally it doesn’t), the bullet may be damaged or overstressed in the process – if it even it corrects itself in transit. These are issues we strive to remedy by handloading, to maintain the best standard possible for accurate ammunition.

The term “concentricity” is derived from “concentric circle”. In simple terms it’s the issue of having the outside of the cartridge in a concentric circle around the center. That goes from case head and center of the flash hole, to the tip of the bullet.

Factors Affecting Concentricity

The point of using this term is to identify a series of issues that affect accurate ammunition. Ideally this would work best with a straight-walled case; but since most rifle cartridge cases are tapered, it equates to the smallest cross section that can be measured point by point to verify the concentric circle around the center. For the examples below, I’m working with .308 Winchester ammo.

Concentricity run-out cartridge case
Figure 1: The cartridge.

Concentricity run-out cartridge case
Figure 2: Centerline axis of the case, extending from flash hole to case mouth.

The case walls have to be in perfect alignment with the center, or axis, of that case, even if it’s measured at a thousandth of an inch per segment (in a tapered case).

Concentricity run-out cartridge case
Figure 3: Case body in alignment with its axis, or centerline, even in a tapered case.

The case neck must also be in alignment with its axis. By not doing so you can have erratic bullet entry into the bore. The case neck wall itself should be as uniform as possible in alignment and in thickness (see the M80 7.62x51mm NATO cartridge in Figure 5) and brass can change its alignment and shape. It’s why we expand the case neck or while some folks ream the inside of the neck and then turn the outside for consistent thickness, which affects the tension on the bullet when seated.

Concentricity run-out cartridge case
Figure 4: Neck in alignment with center of the case axis.

Concentricity run-out cartridge case
Figure 5: Variations in case neck wall thickness, especially on some military brass, can cause an offset of the bullet in its alignment. This is an M80 ball round. Note the distinct difference of the neck walls.

Having a ball micrometer on hand helps, especially with military brass like 7.62x51mm in a semi-auto rifle, where there are limits as to how thin you want the neck walls to be. In the case of 7.62 ball brass you want to keep the wall to .0145″.

Concentricity run-out cartridge case
Figure 6: A ball micrometer like this RCBS tool (#100-010-268) can measure case neck thickness.

Turning the outside of the neck wall is important with .308 military cases regardless of whether you expand or ream the neck walls. There are several outside neck turning tools from Forster, Hornady, Sinclair, and others. I’ve been using classic Forster case trimming (#100-203-301) and neck turning (#749-012-890) tools for 40 years.

Bullet Run-Out
The cartridge, after being loaded, still needs to be in alignment with the center of the case axis. Figure 7 shows a bad example of this, a round of M80 ball. A tilted bullet is measured for what’s known as bullet “run-out”.

Concentricity run-out cartridge case
Figure 7: An M80 round with the bullet tilted and not aligned with the axis. This will be a flyer!

Run-out can be affected by several things: (1) improperly indexing your case while sizing, which includes not using the proper shell holder, especially while using a normal expander ball on the sizing die (it also can stretch the brass). (2) The head of a turret press can flex; and (3) improper or sloppy bullet seating. This is also relevant when it comes to using a progressive press when trying to load accuracy ammo.

Mid Tompkins came up with a simple solution for better bullet seating years ago. Seat your bullet half way into the case, back off the seater die and rotate the case 180 degrees before you finish seating the bullet. It cuts down on run-out problems, especially with military brass. You also want to gently ream the inside of the neck mouth to keep from having any brass mar the surface of the bullet jacket and make proper seating easier. A tilted bullet often means a flyer.

Concentricity run-out cartridge case
Figure 8: Proper alignment from the center of the case head to the tip of the bullet.

» CLICK HERE to READ FULL ARTICLE With More Photos and Tips

(NOTE: This links to a Web Archive version of the original Sinclair Int’l article.)


*Actually some folks would say that if we are talking about things being off-center or out-of-round, we are actually talking about “eccentricity”. But the tools we use are called “Concentricity Gauges” and Concentricity is the term most commonly used when discussing this subject.

Permalink Bullets, Brass, Ammo, Reloading, Tech Tip No Comments »
March 12th, 2022

Go with the “O” — O-Rings May Reduce Run-Out When Sizing

reloading die O-ring
reloading die O-ring

Here’s an inexpensive procedure that can help you load straighter ammo, with slightly better measured concentricity (i.e. less run-out) on the case necks and bullets. Simply use a Rubber O-Ring on the underside of the die locking ring. This allows the die to self-align itself (slightly) to the case that is being sized. Without the O-Ring, if the flat surface on the top of your press is not perfectly square with the thread axis, your die can end up slightly off-angle. This happens when the bottom of the locking ring butts up tight against the top of the press. The O-Ring allows the die to float slightly, and that may, in turn, reduce the amount of run-out induced during case sizing.

Top prone shooter GSArizona has tried this trick and he says it works: “Go to your local hardware store and get a #17 O-Ring (that’s the designation at Ace Hardware, don’t know if its universal). Slip the O-Ring on the die and re-adjust the lock ring so that the O-Ring is slightly compressed when the die is at the correct height. Size and measure a few more cases. You will probably see a slight improvement in neck concentricity as the die can now float a bit as the case enters and leaves it. This isn’t going to be a dramatic improvement, but it’s a positive one.”

We want to stress that adding O-Rings to sizing dies may help some reloaders, but we don’t offer this as a panacea. Try it — if using the O-Ring reduces measured runout that’s great. If it doesn’t, you’ve only spent a few pennies to experiment.

reloading die O-ring

Lee Precision makes die lock rings with built-in O-Rings. Lee’s distinctive lock ring design allows the same kind of self-alignment, which is good. However, Lee lock rings don’t clamp in place on the die threads, so they can move when you insert or remove the dies — and that can throw off your die setting slightly. By using an O-Ring under a conventional die lock ring (that can be locked in place), you get the advantages of the Lee design, without the risk of the lock ring moving.

Permalink Bullets, Brass, Ammo, Reloading 2 Comments »
June 21st, 2021

Concentricity, Bullet Alignment, and Accuracy — Basic Principles

Sinclair concentricity 101 eccentricity run-out reloading plans

Sinclair International reloading toolsSinclair International has released an interesting article about Case Concentricity* and bullet “run-out”. This instructional article by Bob Kohl explains the reasons brass can exhibit poor concentricity, and why high bullet run-out can be detrimental to accuracy.

Concentricity, Bullet Alignment, and Accuracy by Bob Kohl
The purpose of loading your own ammo is to minimize all the variables that can affect accuracy and can be controlled with proper and conscientious handloading. Concentricity and bullet run-out are important when you’re loading for accuracy. Ideally, it’s important to strive to make each round the same as the one before it and the one after it. It’s a simple issue of uniformity.

The reason shooters work with tools and gauges to measure and control concentricity is simple: to make sure the bullet starts down the bore consistently in line with the bore. If the case isn’t properly concentric and the bullet isn’t properly aligned down the center of the bore, the bullet will enter the rifling inconsistently. While the bore might force the bullet to align itself with the bore (but normally it doesn’t), the bullet may be damaged or overstressed in the process – if it even it corrects itself in transit. These are issues we strive to remedy by handloading, to maintain the best standard possible for accurate ammunition.

The term “concentricity” is derived from “concentric circle”. In simple terms it’s the issue of having the outside of the cartridge in a concentric circle around the center. That goes from case head and center of the flash hole, to the tip of the bullet.

Factors Affecting Concentricity

The point of using this term is to identify a series of issues that affect accurate ammunition. Ideally this would work best with a straight-walled case; but since most rifle cartridge cases are tapered, it equates to the smallest cross section that can be measured point by point to verify the concentric circle around the center. For the examples below, I’m working with .308 Winchester ammo.

Concentricity run-out cartridge case
Figure 1: The cartridge.

Concentricity run-out cartridge case
Figure 2: Centerline axis of the case, extending from flash hole to case mouth.

The case walls have to be in perfect alignment with the center, or axis, of that case, even if it’s measured at a thousandth of an inch per segment (in a tapered case).

Concentricity run-out cartridge case
Figure 3: Case body in alignment with its axis, or centerline, even in a tapered case.

The case neck must also be in alignment with its axis. By not doing so you can have erratic bullet entry into the bore. The case neck wall itself should be as uniform as possible in alignment and in thickness (see the M80 7.62x51mm NATO cartridge in Figure 5) and brass can change its alignment and shape. It’s why we expand the case neck or while some folks ream the inside of the neck and then turn the outside for consistent thickness, which affects the tension on the bullet when seated.

Concentricity run-out cartridge case
Figure 4: Neck in alignment with center of the case axis.

Concentricity run-out cartridge case
Figure 5: Variations in case neck wall thickness, especially on some military brass, can cause an offset of the bullet in its alignment. This is an M80 ball round. Note the distinct difference of the neck walls.

Having a ball micrometer on hand helps, especially with military brass like 7.62x51mm in a semi-auto rifle, where there are limits as to how thin you want the neck walls to be. In the case of 7.62 ball brass you want to keep the wall to .0145″.

Concentricity run-out cartridge case
Figure 6: A ball micrometer like this RCBS tool (#100-010-268) can measure case neck thickness.

Turning the outside of the neck wall is important with .308 military cases regardless of whether you expand or ream the neck walls. There are several outside neck turning tools from Forster, Hornady, Sinclair, and others. I’ve been using classic Forster case trimming (#100-203-301) and neck turning (#749-012-890) tools for 40 years.

Bullet Run-Out
The cartridge, after being loaded, still needs to be in alignment with the center of the case axis. Figure 7 shows a bad example of this, a round of M80 ball. A tilted bullet is measured for what’s known as bullet “run-out”.

Concentricity run-out cartridge case
Figure 7: An M80 round with the bullet tilted and not aligned with the axis. This will be a flyer!

Run-out can be affected by several things: (1) improperly indexing your case while sizing, which includes not using the proper shell holder, especially while using a normal expander ball on the sizing die (it also can stretch the brass). (2) The head of a turret press can flex; and (3) improper or sloppy bullet seating. This is also relevant when it comes to using a progressive press when trying to load accuracy ammo.

Mid Tompkins came up with a simple solution for better bullet seating years ago. Seat your bullet half way into the case, back off the seater die and rotate the case 180 degrees before you finish seating the bullet. It cuts down on run-out problems, especially with military brass. You also want to gently ream the inside of the neck mouth to keep from having any brass mar the surface of the bullet jacket and make proper seating easier. A tilted bullet often means a flyer.

Concentricity run-out cartridge case
Figure 8: Proper alignment from the center of the case head to the tip of the bullet.

» CLICK HERE to READ FULL ARTICLE With More Photos and Tips

(NOTE: This links to a Web Archive of the original Sinclair Int’l article.)


*Actually some folks would say that if we are talking about things being off-center or out-of-round, we are actually talking about “eccentricity”. But the tools we use are called “Concentricity Gauges” and Concentricity is the term most commonly used when discussing this subject.

Story Tip from EdLongrange. We welcome reader submissions.
Permalink - Articles, Bullets, Brass, Ammo, Reloading, Tech Tip 1 Comment »
August 22nd, 2020

TECH Tip: How to Reduce Run-Out with Seating Dies

USAMU Hump Day Reloading TIR run-out concentricity seating die stem

Each Wednesday, the U.S. Army Marksmanship Unit publishes a reloading “how-to” article on the USAMU Facebook page. A while back the USAMU’s reloading gurus looked at the subject of cartridge run-out and what can be done to produce straighter ammo. Tasked with producing thousands of rounds of ammo for team members, the USAMU’s reloading staff has developed smart methods for improving concentricity, even with budget=price dies. For other hand-loading tips, visit the USAMU Facebook page.

Minimizing Runout with Standard Seating Dies

This USAMU article explains how to set up standard bullet seating dies dies to minimize Total Indicated Run-out (TIR). The loading process is described using a single-stage press since most handloaders have one. A high-quality run-out gauge is essential for obtaining consistent, accurate results.

Having sized, primed, and charged our brass, the next step is bullet seating. Many approaches are possible; one that works well follows. When setting up a standard seating die, insert a sized, trimmed case into the shellholder and fully raise the press ram. Next, back the seating stem out and screw the die down until the internal crimping shoulder touches the case mouth.

Back the die out ¼ turn from this setting to prevent cartridge crimping. Next, lower the press ram and remove the case. Place a piece of flat steel (or window glass, which is quite flat) on the shellholder and carefully raise the ram.

Place tension on the die bottom with the flat steel on the shellholder. This helps center the die in the press threads. Check this by gently moving the die until it is well-centered. Keeping light tension on the die via the press ram, secure the die lock ring. If one were using a match style, micrometer-type seating die, the next step would be simple: run a charged case with bullet on top into the die and screw the seating stem down to obtain correct cartridge OAL.

However, with standard dies, an additional step can be helpful. When the die has a loosely-threaded seating stem, set the correct seating depth but don’t tighten the stem’s lock nut. Leave a loaded cartridge fully raised into the die to center the seating stem in the die. Then, secure the stem’s lock nut. Next, load sample cartridges and check them to verify good concentricity.

USAMU Hump Day Reloading TIR run-out concentricity seating die stem

One can also experiment with variations such as letting the seating stem float slightly in the die to self-center, while keeping correct OAL. The run-out gauge will show any effects of changes upon concentricity. However, this method has produced excellent, practical results as evidenced by the experiment cited previously. These results (TIR Study 2) will reproduced below for the reader’s convenience.

First, however, let’s examine run-out figures of some factory-loaded match ammunition. This should give readers who are new to TIR gauges some perspective about the TIR ranges one might encounter.

TIR Study 1: 50 rounds Lake City M852 Match 7.62mm
(168 gr. Sierra MatchKings)
0.000” – 0.001” = 2%
0.001” – 0.002” = 30%
0.002” – 0.003” = 16%
0.003” – 0.004” = 22%
0.004” – 0.005” = 14%
0.005” – 0.006” = 14%
0.006” – 0.007” = 0%
0.007” – 0.008” = 2%

TIR Study 2: 50 rounds of .308 match ammo loaded using carefully-adjusted standard dies, vs. 50 using expensive “Match” dies from the same maker.

Standard dies, TIR:
0.000” — 0.001” = 52%;
0.001”– 0.002” = 40%;
0.002”– 0.003” = 8%.
None greater than 0.003”.

Lesser-quality “Match” dies, TIR:
0.000”– 0.001” = 46%;
0.001” — 0.002” = 30%;
0.002” — 0.003” = 20%;
0.003” — 0.004” = 4%.

Note: both samples were loaded using the O-Ring method, i.e. with a rubber O-Ring placed under the locking ring of the Full-length sizing die to allow that die to float.

These tips are intended to help shooters obtain the best results from inexpensive, standard loading dies. Especially when using cases previously fired in a concentric chamber, as was done above, top-quality match dies and brass can easily yield ammo with virtually *no* runout, given careful handloading.

Permalink Bullets, Brass, Ammo, Reloading 3 Comments »
February 2nd, 2019

Bullet Concentricity Basics — What You Need to Know

Sinclair concentricity 101 eccentricity run-out reloading plans

Sinclair International reloading toolsSinclair International has released an interesting article about Case Concentricity* and bullet “run-out”. This instructional article by Bob Kohl explains the reasons brass can exhibit poor concentricity, and why high bullet run-out can be detrimental to accuracy.

Concentricity, Bullet Alignment, and Accuracy by Bob Kohl
The purpose of loading your own ammo is to minimize all the variables that can affect accuracy and can be controlled with proper and conscientious handloading. Concentricity and bullet run-out are important when you’re loading for accuracy. Ideally, it’s important to strive to make each round the same as the one before it and the one after it. It’s a simple issue of uniformity.

The reason shooters work with tools and gauges to measure and control concentricity is simple: to make sure the bullet starts down the bore consistently in line with the bore. If the case isn’t properly concentric and the bullet isn’t properly aligned down the center of the bore, the bullet will enter the rifling inconsistently. While the bore might force the bullet to align itself with the bore (but normally it doesn’t), the bullet may be damaged or overstressed in the process – if it even it corrects itself in transit. These are issues we strive to remedy by handloading, to maintain the best standard possible for accurate ammunition.

The term “concentricity” is derived from “concentric circle”. In simple terms it’s the issue of having the outside of the cartridge in a concentric circle around the center. That goes from case head and center of the flash hole, to the tip of the bullet.

Factors Affecting Concentricity

The point of using this term is to identify a series of issues that affect accurate ammunition. Ideally this would work best with a straight-walled case; but since most rifle cartridge cases are tapered, it equates to the smallest cross section that can be measured point by point to verify the concentric circle around the center. For the examples below, I’m working with .308 Winchester ammo.

Concentricity run-out cartridge case
Figure 1: The cartridge.

Concentricity run-out cartridge case
Figure 2: Centerline axis of the case, extending from flash hole to case mouth.

The case walls have to be in perfect alignment with the center, or axis, of that case, even if it’s measured at a thousandth of an inch per segment (in a tapered case).

Concentricity run-out cartridge case
Figure 3: Case body in alignment with its axis, or centerline, even in a tapered case.

The case neck must also be in alignment with its axis. By not doing so you can have erratic bullet entry into the bore. The case neck wall itself should be as uniform as possible in alignment and in thickness (see the M80 7.62x51mm NATO cartridge in Figure 5) and brass can change its alignment and shape. It’s why we expand the case neck or while some folks ream the inside of the neck and then turn the outside for consistent thickness, which affects the tension on the bullet when seated.

Concentricity run-out cartridge case
Figure 4: Neck in alignment with center of the case axis.

Concentricity run-out cartridge case
Figure 5: Variations in case neck wall thickness, especially on some military brass, can cause an offset of the bullet in its alignment. This is an M80 ball round. Note the distinct difference of the neck walls.

Having a ball micrometer on hand helps, especially with military brass like 7.62x51mm in a semi-auto rifle, where there are limits as to how thin you want the neck walls to be. In the case of 7.62 ball brass you want to keep the wall to .0145″.

Concentricity run-out cartridge case
Figure 6: A ball micrometer like this RCBS tool (#100-010-268) can measure case neck thickness.

Turning the outside of the neck wall is important with .308 military cases regardless of whether you expand or ream the neck walls. There are several outside neck turning tools from Forster, Hornady, Sinclair, and others. I’ve been using classic Forster case trimming (#100-203-301) and neck turning (#749-012-890) tools for 40 years.

Bullet Run-Out
The cartridge, after being loaded, still needs to be in alignment with the center of the case axis. Figure 7 shows a bad example of this, a round of M80 ball. A tilted bullet is measured for what’s known as bullet “run-out”.

Concentricity run-out cartridge case
Figure 7: An M80 round with the bullet tilted and not aligned with the axis. This will be a flyer!

Run-out can be affected by several things: (1) improperly indexing your case while sizing, which includes not using the proper shell holder, especially while using a normal expander ball on the sizing die (it also can stretch the brass). (2) The head of a turret press can flex; and (3) improper or sloppy bullet seating. This is also relevant when it comes to using a progressive press when trying to load accuracy ammo.

Mid Tompkins came up with a simple solution for better bullet seating years ago. Seat your bullet half way into the case, back off the seater die and rotate the case 180 degrees before you finish seating the bullet. It cuts down on run-out problems, especially with military brass. You also want to gently ream the inside of the neck mouth to keep from having any brass mar the surface of the bullet jacket and make proper seating easier. A tilted bullet often means a flyer.

Concentricity run-out cartridge case
Figure 8: Proper alignment from the center of the case head to the tip of the bullet.

» CLICK HERE to READ FULL ARTICLE With More Photos and Tips

(NOTE: This links to a Web Archive version of older Sinclair Int’l article.)


*Actually some folks would say that if we are talking about things being off-center or out-of-round, we are actually talking about “eccentricity”. But the tools we use are called “Concentricity Gauges” and Concentricity is the term most commonly used when discussing this subject.

Story Tip from EdLongrange. We welcome reader submissions.
Permalink - Articles, Bullets, Brass, Ammo, Reloading 7 Comments »
July 20th, 2018

Try Rotating Cases During Bullet Seating to Reduce Run-Out

Bullet Seating Reloading rotate cartridge Run-out TIR

Here is a simple technique that can potentially help you load straighter ammo, with less run-out (as measured on the bullet). This procedure costs nothing and adds only a few seconds to the time needed to load a cartridge. Next time you’re loading ammo with a threaded (screw-in) seating die, try seating the bullet in two stages. Run the cartridge up in the seating die just enough to seat the bullet half way. Then lower the cartridge and rotate it 180° in the shell-holder. Now raise the cartridge up into the die again and finish seating the bullet.

Steve, aka “Short Range”, one of our Forum members, recently inquired about run-out apparently caused by his bullet-seating process. Steve’s 30BR cases were coming out of his neck-sizer with good concentricity, but the run-out nearly doubled after he seated the bullets. At the suggestion of other Forum members, Steve tried the process of rotating his cartridge while seating his bullet. Steve then measured run-out on his loaded rounds. To his surprise there was a noticeable reduction in run-out on the cases which had been rotated during seating. Steve explains: “For the rounds that I loaded yesterday, I seated the bullet half-way, and turned the round 180 degrees, and finished seating the bullet. That reduced the bullet runout by almost half on most rounds compared to the measurements from the first test.”

READ Bullet Seating Forum Thread »

run-out bullet

run-out bullet

Steve recorded run-out measurements on his 30BR brass using both the conventional (one-pass) seating procedure, as well as the two-stage (with 180° rotation) method. Steve’s measurements are collected in the two charts above. As you can see, the run-out was less for the rounds which were rotated during seating. Note, the change is pretty small (less than .001″ on average), but every little bit helps in the accuracy game. If you use a threaded (screw-in) seating die, you might try this two-stage bullet-seating method. Rotating your case in the middle of the seating process won’t cost you a penny, and it just might produce straighter ammo (nothing is guaranteed). If you do NOT see any improvement on the target, you can always go back to seating your bullets in one pass. READ Forum Thread..

Permalink Bullets, Brass, Ammo, Reloading 5 Comments »
January 22nd, 2016

Tips for Using LEE Collet Dies

For those who prefer to neck-size their brass (rather than full-length-size), the LEE Collet Die is a popular, inexpensive option. It works by having collet tangs or “fingers” press the neck against a central mandrel. The benefit is that you get a very straight neck, which is sized consistently from top to bottom. Canadian shooter Jerry Teo explains: “LEE Collet Dies produce sized cases with very low runout (measured runout is under .001″ using a Sinclair concentricity gauge). You also don’t get the build-up of brass at the base of the neck, as can happen with bushing neck dies. The neck-shoulder junction stays nice and crisp.”

LEE Precision Collet Die

TIP ONE — Adjusting Tension
LEE Collet dies don’t have a specific mechanical adjustment for neck tension. But you CAN easily modify the die to provide more or less tension. If you want to adjust the neck tension using a Lee Collet die, you can simply chuck the mandrel in a drill and reduce the diameter with some sand-paper (to increase neck tension) or you can order a mandrel the next caliber larger and turn it to whatever diameter you want (the larger the mandrel diameter, the less the neck tension). You can also order custom mandrels from Lee sized to any diameter you want.

Lee also offers Custom Collet Dies, made from two fired cases. Lee offers custom standard collet dies for $78.00 and custom large collet dies for $160.00. CLICK HERE to ORDER.

TIP TWO — Polish and Tune for Easy Case Removal
Some users have complained that their Collet Dies grab the case-neck too firmly, making the case hard to remove. There are solutions to this problem. First inspect the collet fingers and smooth the inner surface up a bit with polishing compound or an extra-fine sanding pad. Second, you can open up the fingers a little bit. LEE recommends that if your Collet Die is sticking, take a steel punch and tap the fingers apart a little bit so that the natural “unloaded” position is wider. Lastly, you should lightly lubricate the outside of the collet fingers (see arrows) before you re-assemble the die. This will ensure they slide smoothly. Also, to prevent the collet fingers from closing too tight, never load up the die with your press without putting a case in place first. Without a case neck between the collet fingers and the mandrel, the collet can clamp itself too tight as you raise the ram.

TIP THREE — Size Twice and Spin Your Case 1/8th Turn
After reaching fully “down” on your press handle, withdraw the case about an inch and manually rotate it about 1/8th (NOT 1/4 or 1/2) turn while still in the shell-holder, then size again. This will place the die’s collet petals on the four “high spots” of the case neck and will result in a rounder, more evenly-sized neck with slightly more bullet tension. This takes only about one second more per case and is well worth the slight extra effort. (We thank reader Stonecreek for this smart tip).

Permalink Reloading, Tech Tip 21 Comments »
May 29th, 2015

Bullet Concentricity and Related Issues

Sinclair concentricity 101 eccentricity run-out reloading plans

Sinclair International reloading toolsSinclair International has released an interesting article about Case Concentricity* and bullet “run-out”. This instructional article by Bob Kohl explains the reasons brass can exhibit poor concentricity, and why high bullet run-out can be detrimental to accuracy.

Concentricity, Bullet Alignment, and Accuracy by Bob Kohl
The purpose of loading your own ammo is to minimize all the variables that can affect accuracy and can be controlled with proper and conscientious handloading. Concentricity and bullet run-out are important when you’re loading for accuracy. Ideally, it’s important to strive to make each round the same as the one before it and the one after it. It’s a simple issue of uniformity.

(more…)

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February 15th, 2015

Bill Goad Concentricity Gauge Works by Impact

Over the years, many different concentricity tools have been on the market. Various approaches have been taken to straightening rounds that exhibit poor concentricity. With extreme examples of excessive run-out, the bullet is is visibly crooked in the neck with the bullet tip clearly off-center. That’s never a good thing. Straight ammo shoots better.

Bill  Goad Extreme Precision Concentricity  Gauge Tool Video

Straighten-Up and Fly Right
If you could straighten up crooked rounds, accuracy should be improved. In the past, some tools promised more than they delivered. But now Bill Goad, a record-setting benchrest shooter, has invented a new tool that improves concentricity via an impact or “jarring” method. A vertical rod with a curved face mates with the case-neck. You spin the case to find the “high spot” of max eccentricity. Then just tap the rod a couple of times and the neck comes back onto centerline. You can then confirm the concentricity improvement with the dial indicator. Watch the video to see how this is done. Pay particular attention to times 01:25 to 01:45. The case starts at .004″ run-out (01:32). After correction (01:40) the neck shows less than .001″ (one-thousandth) run-out.

Benchrest ace Bill Goad demonstrates his innovative Fli-Right Concentricity gauge tool. It works differently than other concentricity enhancers on the market.

Bill Goad knows something about accuracy. He shot a 10-target 100/200 benchrest Combined Aggregate of 0.178″ (see video at 00:15-00:35). Bill Goad’s tool offers advantages over systems that clamp a cartridge at both ends and try to bend the case or tilt the bullet without straightening the neck. Goad’s new Fli-Right tool is available now from PremierAccuracy.com.

Goad Fli-
Right Concentricity tool gauge

Permalink Gear Review, Reloading 11 Comments »