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July 28th, 2023

How Suppressors Are Made — And Suppressor Facts vs. Fiction

SilencerCo suppressor manufacturing production video Assembly

Watch this video to see how a sound suppressor (aka “silencer”, “moderator”, or “can”) is constructed, start to finish. It’s more complicated than you might expect — there are quite a few stages in the process. The video below shows the fabrication of a SilencerCo Octane 45 suppressor:

SilencerCo writes: “What, exactly, goes into making a silencer? It may be more than you’d expect. From cutting metal to chemical baths, to extensive quality control every step of the way, our streamlined process is more than just a few steps. Watch our newest video, HOW IT’S MADE: Octane 45, to catch a glimpse behind SilencerCo’s doors.”

SilencerCo suppressor
Photo courtesy UltimateReloader.com.

suppressor fact and fiction moderator silencer

How Loud Are Unsuppressed Rifles?
Firearms Are Loud — 140 dB to 175 dB. ASHA explains: “Almost all firearms create noise that is over the 140-dB level. Exposure to noise greater than 140 dB can permanently damage hearing. A small .22-caliber rifle can produce noise around 140 dB, while big-bore rifles and pistols can produce sound over 175 dB. Firing guns in a place where sounds can reverberate, or bounce off walls and other structures, can make noises louder and increase the risk of hearing loss. Also, adding muzzle brakes or other modifications can make the firearm louder. People who do not wear hearing protection while shooting can suffer a severe hearing loss with as little as one shot[.]” Source: ASHA, Recreational Firearm Noise Exposure.

How Much Does a Good Suppressor Really Reduce Firearm Sound Levels?
That depends on the rifle, the cartridge, and the effectiveness of the suppressor. American Hunter explains: “Suppressors retard the speed of propellant gases from the cartridge that rapidly expand and rush out of the barrel. It’s these gases that produce the loud boom that’s heard for miles. A suppressor’s series of internal baffles slows these gases so they are not all released at once, thereby muffling the sound.” Many good commercial suppressors can achieve 30-35 dB sound suppression. However, Zak Smith of Thunder Beast Arms says: “There are a bunch of manufacturers who publish values that are not reproducible, or use an ad-hoc test instead of a mil-spec test. In many cases we’ve tested the exact same suppressors they’ve advertised with 30-40 dB reductions and found they are actually in the high 20s instead.”

Again, for this reason, we recommend that hunters use ear protection, such as electronic muffs, even when shooting suppressed.

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October 11th, 2022

How Suppressors Are Made — Great SilencerCo Production Video

Silencerco suppressor factory video production metal fabrication can silencer baffle
Image from SilencerShop.com Octane 45 HD suppressor review. SWR is now a part of SilencerCo.

Here is a cool video that shows the entire production process for a SilencerCo Octane pistol suppressor start to finish. Beginning with the raw materials, this video shows a wide variety of cutting, milling, drilling, burnishing, fitting, metal bathing, surface finishing, and laser etching processes.

If you have any interest in production methods you’ll want to watch this video all the way through, and maybe a second time.

SilencerCo states: “From cutting metal to chemical baths, to extensive quality control every step of the way, our streamlined process is more than just a few steps.” We think you may be surprised by how many steps are involved in producing this silencer (aka “suppressor”).

The Octane is a user-maintainable, multi-caliber centerfire pistol silencer featuring a modular mounting system for use across a wide range of hosts. High strength, stainless steel CTA™ (Click Together Assembly) baffles are easily disassembled for cleaning. This design makes the Octane one of the most durable small-caliber suppressors on the market.

In its Octane 45 review, SilencerShop notes: “When it comes to ease of maintenance, the Octane 45 is probably the simplest .45 suppressor on the market. It uses the new click-together baffle system from Silencerco/SWR – which allows the suppressor to come apart like a monocore suppressor, while providing performance that is closer to a K-Baffle design.””

Metal Rods Being Cut
Silencerco suppressor factory video production metal fabrication can silencer baffle

Heat Treating Components in Furnace
Silencerco suppressor factory video production metal fabrication can silencer baffle

Hand-Finishing Internal Components
Silencerco suppressor factory video production metal fabrication can silencer baffle

Parts Getting Ready for Metal Treatment
Silencerco suppressor factory video production metal fabrication can silencer baffle

Computer-Controlled Milling
Silencerco suppressor factory video production metal fabrication can silencer baffle

Liquid Chemical Bath
Silencerco suppressor factory video production metal fabrication can silencer baffle

Laser Text Etching on Outer Tube
Silencerco suppressor factory video production metal fabrication can silencer baffle

Final Assembly of Baffles in Tube
Silencerco suppressor factory video production metal fabrication can silencer baffle

Permalink - Videos, Gear Review, Handguns, Tech Tip No Comments »
August 2nd, 2022

How Suppressors Are Manufactured — Start to Finish Video

SilencerCo suppressor manufacturing production video Assembly

Watch this video to see how a sound suppressor (aka “silencer”, “moderator”, or “can”) is constructed, start to finish. It’s more complicated than you might expect — there are quite a few stages in the process. The video below shows the fabrication of a SilencerCo Octane 45 suppressor:

SilencerCo writes: “What, exactly, goes into making a silencer? It may be more than you’d expect. From cutting metal to chemical baths, to extensive quality control every step of the way, our streamlined process is more than just a few steps. Watch our newest video, HOW IT’S MADE: Octane 45, to catch a glimpse behind SilencerCo’s doors.”

SilencerCo suppressor
Photo courtesy UltimateReloader.com.

suppressor fact and fiction moderator silencer

How Loud Are Unsuppressed Rifles?
Firearms Are Loud — 140 dB to 175 dB. ASHA explains: “Almost all firearms create noise that is over the 140-dB level. Exposure to noise greater than 140 dB can permanently damage hearing. A small .22-caliber rifle can produce noise around 140 dB, while big-bore rifles and pistols can produce sound over 175 dB. Firing guns in a place where sounds can reverberate, or bounce off walls and other structures, can make noises louder and increase the risk of hearing loss. Also, adding muzzle brakes or other modifications can make the firearm louder. People who do not wear hearing protection while shooting can suffer a severe hearing loss with as little as one shot[.]” Source: ASHA, Recreational Firearm Noise Exposure.

How Much Does a Good Suppressor Really Reduce Firearm Sound Levels?
That depends on the rifle, the cartridge, and the effectiveness of the suppressor. American Hunter explains: “Suppressors retard the speed of propellant gases from the cartridge that rapidly expand and rush out of the barrel. It’s these gases that produce the loud boom that’s heard for miles. A suppressor’s series of internal baffles slows these gases so they are not all released at once, thereby muffling the sound.” Many good commercial suppressors can achieve 30-35 dB sound suppression. However, Zak Smith of Thunder Beast Arms says: “There are a bunch of manufacturers who publish values that are not reproducible, or use an ad-hoc test instead of a mil-spec test. In many cases we’ve tested the exact same suppressors they’ve advertised with 30-40 dB reductions and found they are actually in the high 20s instead.”

Again, for this reason, we recommend that hunters use ear protection, such as electronic muffs, even when shooting suppressed.

Permalink - Videos, Gear Review, Tactical, Tech Tip No Comments »
August 20th, 2021

“Can Do” — How Modern Suppressors Are Made — Step by Step

Silencerco suppressor factory video production metal fabrication can silencer baffle
Image from SilencerShop.com Octane 45 HD suppressor review. SWR is now a part of SilencerCo.

Here is a cool video that shows the entire production process for a SilencerCo Octane pistol suppressor start to finish. Beginning with the raw materials, this video shows a wide variety of cutting, milling, drilling, burnishing, fitting, metal bathing, surface finishing, and laser etching processes.

If you have any interest in production methods you’ll want to watch this video all the way through, and maybe a second time.

SilencerCo states: “From cutting metal to chemical baths, to extensive quality control every step of the way, our streamlined process is more than just a few steps.” We think you may be surprised by how many steps are involved in producing this silencer (aka “suppressor”).

The Octane is a user-maintainable, multi-caliber centerfire pistol silencer featuring a modular mounting system for use across a wide range of hosts. High strength, stainless steel CTA™ (Click Together Assembly) baffles are easily disassembled for cleaning. This design makes the Octane one of the most durable small-caliber suppressors on the market.

In its Octane 45 review, SilencerShop notes: “When it comes to ease of maintenance, the Octane 45 is probably the simplest .45 suppressor on the market. It uses the new click-together baffle system from Silencerco/SWR – which allows the suppressor to come apart like a monocore suppressor, while providing performance that is closer to a K-Baffle design.””

Metal Rods Being Cut
Silencerco suppressor factory video production metal fabrication can silencer baffle

Heat Treating Components in Furnace
Silencerco suppressor factory video production metal fabrication can silencer baffle

Hand-Finishing Internal Components
Silencerco suppressor factory video production metal fabrication can silencer baffle

Parts Getting Ready for Metal Treatment
Silencerco suppressor factory video production metal fabrication can silencer baffle

Computer-Controlled Milling
Silencerco suppressor factory video production metal fabrication can silencer baffle

Liquid Chemical Bath
Silencerco suppressor factory video production metal fabrication can silencer baffle

Laser Text Etching on Outer Tube
Silencerco suppressor factory video production metal fabrication can silencer baffle

Final Assembly of Baffles in Tube
Silencerco suppressor factory video production metal fabrication can silencer baffle

Permalink - Articles, - Videos, Gear Review, Tech Tip No Comments »
February 14th, 2021

Cantastic Video — How a Suppressor is Constructed

SilencerCo suppressor manufacturing production video Assembly

Watch this video to see how a sound suppressor (aka “silencer”, “moderator”, or “can”) is constructed, start to finish. It’s more complicated than you might expect — there are quite a few stages in the process. The video below shows the fabrication of a SilencerCo Octane 45 suppressor:

SilencerCo writes: “What, exactly, goes into making a silencer? It may be more than you’d expect. From cutting metal to chemical baths, to extensive quality control every step of the way, our streamlined process is more than just a few steps. Watch our newest video, HOW IT’S MADE: Octane 45, to catch a glimpse behind SilencerCo’s doors.”

SilencerCo suppressor
Photo courtesy UltimateReloader.com.

suppressor fact and fiction moderator silencer

How Loud Are Unsuppressed Rifles?
Firearms Are Loud — 140 dB to 175 dB. ASHA explains: “Almost all firearms create noise that is over the 140-dB level. Exposure to noise greater than 140 dB can permanently damage hearing. A small .22-caliber rifle can produce noise around 140 dB, while big-bore rifles and pistols can produce sound over 175 dB. Firing guns in a place where sounds can reverberate, or bounce off walls and other structures, can make noises louder and increase the risk of hearing loss. Also, adding muzzle brakes or other modifications can make the firearm louder. People who do not wear hearing protection while shooting can suffer a severe hearing loss with as little as one shot[.]” Source: ASHA, Recreational Firearm Noise Exposure.

How Much Does a Good Suppressor Really Reduce Firearm Sound Levels?
That depends on the rifle, the cartridge, and the effectiveness of the suppressor. American Hunter explains: “Suppressors retard the speed of propellant gases from the cartridge that rapidly expand and rush out of the barrel. It’s these gases that produce the loud boom that’s heard for miles. A suppressor’s series of internal baffles slows these gases so they are not all released at once, thereby muffling the sound.” Many good commercial suppressors can achieve 30-35 dB sound suppression. However, Zak Smith of Thunder Beast Arms says: “There are a bunch of manufacturers who publish values that are not reproducible, or use an ad-hoc test instead of a mil-spec test. In many cases we’ve tested the exact same suppressors they’ve advertised with 30-40 dB reductions and found they are actually in the high 20s instead.”

Again, for this reason, we recommend that hunters use ear protection, such as electronic muffs, even when shooting suppressed.

Permalink - Videos, Tactical, Tech Tip 1 Comment »