Many of our readers have been interested in learning how modern bullets are made. While a “boutique” bullet-maker, supplied with appropriate cores and jackets, can craft bullets using relatively simple hand dies and manual presses, factory production is different. The major bullet-makers, such as Barnes, employ huge, complex machines to craft their projectiles on an assembly line.
Modern hunting bullets are made with a variety of sophisticated (and expensive) machines, such as Computer Numerical Control (CNC) lathes, giant multi-stage presses, and hydraulic extruding machines that draw lead ingots into lead wire. Barnes offers an “inside look” at the bullet production process in a series of videos filmed at its Mona, UT factory. We’ve embedded four videos from the series here. These videos can also be viewed on the Barnes Bullets YouTube Channel.
Milling Slots in TSX All-Copper Bullet
This video shows how the slots (between the drive bands) in the TSX all-copper bullet are cut. The slots reduce the bearing surface that contacts the rifling. This helps reduce friction and heat, extending the life of barrels used with all-metal, drive-band bullets:
Varminator Bullets Produced in Jumbo Transfer Press
Here is the transfer press used in the production of Varminator and MPG Bullets. The process begins with a giant spool of flat copper material. The copper is stamped into jackets and eventually the formed Varminator bullets are ejected one by one into a bucket.
CNC Lathe Turns Bullets Automatically
In the video below, a Bar-Feed CNC crafts mono-bloc bullets from metal bar stock. Barnes uses a small CNC lathe to turn .50-caliber bullets from brass bar stock. We’re not sure which bullet is being made in this video. The material looks to be sintered metal. In the close-ups you can gold-colored shavings from when the machine was previously used for CNC-turned brass bullets.
Accuracy Testing in 100-yard Tunnel
Barnes regularly tests bullet samples for accuracy. In the video below, a Barnes technician loads sample rounds and tests them for accuracy in a 100-yard tunnel. The rounds are shot through a special fixture — basically a barreled action connected to parallel rods on either side. This allows the testing fixture to slide straight back on recoil (see it move back at 1:07-08 minute mark). Note how the tester actuates the trigger, which is oriented upwards, just the opposite of a normal rifle. The technician taps the upward-pointing trigger shoe lightly with a metal rod. Could this upside-down trigger orientation be useful in benchrest shooting — perhaps with railguns? It could make for an interesting experiment.
Story suggestion by EdLongrange. We welcome reader submissions.
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Every serious shooter should have some kind of anti-cant device fitted to his or her rifle. When you tilt your rifle to one side or the other from shot to shot, even a little bit, this can alter your point of impact. Unless the direction and angle of tilt (or cant) is exactly the same for each shot, canting your rifle will open up your groups. And the effects of inconsistent cant* become more extreme the farther you shoot. READ MORE about rifle canting.
Jackson Hole Shooting Experience Instructional Video features scope-mounted Wheeler level.
In this video, Bryce Bergen of Long Range Shooters of Utah explains the key reasons you should fit a bubble level (anti-cant device, ACI) to your rifle. Bergen explains why inconsistent canting alters impact at long range. Bergen also offers tips on mounting your anti-cant device and working with bipods.
You don’t need to spend a lot of money on your bubble level. While there are fancy levels that cost more than $130.00, you can get a functional level for a tenth that cost. This Discovery scope level is CNC-machined to close tolerances for a good fit. It is available with three diameters to fit scopes with 1″, 30mm, or 34mm main tubes. The 1″ version is just $12.99 while the 30mm model is $13.95 and the large 34mm version is $15.95. This unit will do the job, and user reviews are very positive.
Scope-Mount Vs. Rail-Mounted Levels
Some “experts” recommend a scope-mounted bubble level rather than a rail-mounted level. The reason is that you can easily orient the position of a scope-mounted level. With the scope’s vertical cross-hair aligned with a plumb line, simply rotate the bubble level mount until the bubble is centered. It’s not so easy to adjust a rail-mounted level. If your rail is slightly off, or if the rail-mounted anti-cant device doesn’t sit perfectly horizontal when clamped on the rail, the bubble may not center in the view port.
Combo Anti-Cant + Angle Degree Indicator System Flatline Ops sells a smart, scope-mounted leveling device with an optional vertical Strong Arm™ accessory for mounting an Angle-Degree-Indicator (ADI), which allows the shooter to make quick “true range” corrections for up-angle and down-angle shots.
As a combined unit, the Accu/Level™ (fitted with Strong Arm and ADI) is a great set-up for the tactical shooter or long-range hunter. The bubble level rotates inward for protection, then kicks out to the left for easy visibility. The ADI is held in plain view on the left, under the bubble level. On LongRangeHunting.com, Jim See explains how the Accu/Level works in the field and how he employed the ACI during a hunt. CLICK HERE for Accu/Level™ Field Test.
We like the combined Level + ADI system that Flatline Ops has developed. But it is very expensive: The 30mm Accu/Level™ costs $139.99 and the Strong Arm (for ADI mounting) is $58.99. So you’ve got two hundred bucks invested before adding the $110.00 ADI. That’s a significant chunk of change that could be invested in your scope instead.
* By itself, canting the rifle does not hurt accuracy as long as the angle is exactly the same for every shot. Many sling/irons shooters, including David Tubb, cant their rifles. With scoped rifles, if you do prefer a cant, you should mount the scope so that the cross-hairs are plumb with your rifle at your preferred cant angle. You want that vertical cross-hair straight up and down always. The key is to never change the cant of your rifle from shot to shot.
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Here’s a very funny video that should put a smile on your face — especially if you’ve ever competed in action shooting events. This tongue-in-cheek video from the SuperSetCA team identifies seven (7) annoying/insufferable types of shooters you’ll find at shooting matches. You can’t help but chuckle watching this video. The satire is “dead on” — we’ve all met these kind of clowns at one time or another.
Among the personality types lampooned by the video are the “way too serious” type, the completely unprepared type, the “Hollywood” show-off, the “always an excuse” type, and of course the “I’m too old for this” competitor. As a shooter past age sixty, this Editor might even fall into that category — at least when it comes to “run and gun” games. When I’m asked to gallop around a range carrying heavy gear, yes I’ve been known to mutter: “I’m too [insert swear word] old for this….”
Here’s an extra challenge for you. According to the video’s producers, there are several TV and/or Movie references sprinkled throughout. Can you name them all (with run-times)? (Hint, look for Lethal Weapon and Matrix spoofs).
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Applied Ballistics has produced a series of YouTube videos about precision long range shooting. Featuring ace long-range shooter and professional ballistician Bryan Litz, these videos address various topics of interest to long-range marksmen. This featured video looks at Long Range mistakes — Bryan Litz reveals the most common ballistics-related shooting errors at Long Range. And then Bryan explains how to improve your shooting (and wind reading) to eliminate those common errors.
Watch Applied Ballistics Video about Common Mistakes in Long Range Shooting:
Bryan Litz of Applied Ballistics often hears the question: “What are the main reasons people miss their target at long range?” To answer that question, in this video, Bryan explains the most important variables in Long Range shooting. Bryan says: “Probably the number one thing is range — you have to have a [precise] range to your target because your bullet is dropping, and to hit the target you need to correct for bullet drop.” Distance may be indicated on the target bay (or berm), but for open ranges you should ascertain distance-to-target with a quality laser rangefinder. Even when the distance to target is shown with a sign or marker, you may want to confirm the distance with your rangefinder. (You may be surprised — we’ve seen marked target distances at commercial ranges off by 25+ yards!) Bryan says: “Get a good laser range to the target and you’ll be within a couple yards”.
After distance to target, the most important variable is the wind. This is the most challenging factor because the wind is constantly changing. Bryan explains: “After 300 or 400 yards, the wind [will] move your shots off the target if you don’t correct for it. The best way to account for the wind is to measure it at your location with a Kestrel. The Kestrel can give you the speed and direction of the wind at your location, which can baseline your wind call for your long-range shot.” Bryan acknowledges that there will still be variables: “The wind isn’t always blowing the same downrange as at your location… and the wind is always changing”. Bryan notes that you need to account for variances in wind between the time you gauge the wind angle and velocity and the time you actually you take your shot.
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Friday at the Ben Avery Range in Phoenix, hundreds of competitors shot the individual Palma Match, a three-yardage (800/900/1000) day-long event. Competition was tough. The first four F-Open competitors didn’t drop a single point, all finishing with 450-point “cleans”. In F-TR it was equally close. Phil Kelley won with 447-23X, but the next three finishers were just one point behind at 446. In the sling division, John Whidden topped a very strong field with his 449-31X score, showing why he is the reigning National Long-Range Champion. But the next four Sling competitors were just one point behind at 448 points.
Top Five Competitors in Each Class
SLING
John Whidden, 449-31X
Anette Wachter, 448-26X
Randy Teissedre, 448-24X
Robert Stekette, 448-23X
Allen Thomas, 448-22X
F-OPEN
David Gosnell, 450-38X
Keith Glasscock, 450-34X
Danny J. Biggs, 450-32X
Jay Christopherson, 450-25X
Gilber Lucero, 449-27X
F-TR
Philip Kelley, 447-23X
Donald Erpenbach, 446-21X
Richard Dixon, 446-20X
Alan Barnhart, 446-16X
Daniel Lentz, 445-16X
Berger SW Nationals DAY THREE Highlights Video:
The match can’t happen without the dedicated folks doing pit duty — it’s all part of the experience.
Aussie Tim Lawrence’s stock was custom-built from Rosewood in New South Wales, Australia.
The state of the art in F-Open rifles is very high indeed. Check out this handsome F-Open rig with a Speedy-designed Shurley Brothers ARK series wood stock.
Four F-Open Competitors All Shot Clean
Remarkably, the four top F-Open Competitors all shot “clean” 450s, not dropping a single point. That’s mighty impressive for a 45-shot match at three yardages. AccurateShooter’s Systems Manager Jay Christopherson, who finished fourth, said: “Shooting clean today doesn’t suck. Shooting clean and still taking 4th place is a little harder to accept. Extremely tough crowd of competitors, as always.”
Checking the wind at the beginning of the day. Dawn at Ben Avery is beautiful. (Photo by Steve Fiorenzo).
Interview with Multi-Time Champions David Tubb and John Whidden
We had a chance to chat with David Tubb and John Whidden. Between the two of them, David and John have won 21 National Rifle Championships. David has 11 National High Power titles plus 6 Long-Range titles. Reigning National Long Range Champion John Whidden holds 4 Long-Range titles, having won his latest LR championship in 2016. David is truly a living legend in the world of competitive shooting and John is one of the best sling shooters in the game today, a man capable of winning any match he enters. In fact he did win Friday’s match in the Sling division, topping the field with a 449-21X.
Berger SW Nationals Gallery of Competitors
At the Berger SW Nationals we have the opportunity to meet old friends from all over the country and make new friends. Here are some folks we saw at yesterday’s match.
Here’s Friday’s Sling Class winner John Whidden (449-31X) buckling up right before his relay.
Noma Mayo, one of our great senior shooters. She’s always smiling and helping others…
Tom Whitaker (left) chats with Emil Praslick III (right), one of the best wind coaches in the world.
Like father, like daughter. This smiling twosome is from Texas. Father David, an Accurateshooter Forum member, tells us: “Claudette turned 15 on the day we drove out, Tuesday, and this is her first Berger SWN match. She and my son Royse (17) have won Texas junior championships, but this match is the largest we’ve attended.”
We caught past F-Open National Champion (and past SWN winner) Larry Bartholome logging his score at the 900-yard line. Larry is one of the greatest F-Open shooters ever. Larry posts in our Forum as “LBart”.
And here’s the man who started it all, Walt Berger himself. Without his dream to build better bullets, and his hard work over many decades, there wouldn’t be this wonderful match each year. The popularity of this event is testimony to Walt’s dedication and passion for the sport. Walt still competes in Benchrest matches.
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If you’ve never visited the NRA Whittington Center outside Raton, New Mexico, it is well worth a visit. This new HD video shows the features of this unique facility where marksmen can shoot from 10 yards to two miles. Drone video footage gives you a “birds eye view” of the scenery and the ranges.
This is an excellent video. Well worth watching, with impressive aerial photography.
The Whittington Center hosts many major matches each year. Along with the training and range facilities, the Whittington Center has comfortable, modern cabins and RV camping zones for extended stays. Founded in 1973, the Center offers ranges for every kind of shooting discipline, along with a shotgun center, firearms museum, specialized firearms training, guided and unguided hunts, plus an adventure camp for younger shooters.
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Brownells is providing real-time coverage of SHOT Show on its SHOT Show Web Page. Starting Tuesday, January 17th, you can tune in to see videos filmed at the SHOT Show Convention Center. Brownells will spotlight new products and interview firearms industry experts.
All during SHOT Show week, Brownells will unveil new products. In addition, Brownells will interview industry notables such as Larry Vickers, Taran Butler, Bill Gieselle, and Frank Brownell. Along with video demos, dozens of new-for-2017 products will be spotlighted in a photo showcase.
Watch New Product Demos from the Brownells Booth at SHOT Show.
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Have you ever seen bullet trace? Do you know how to read trace? Well watch this NSSF video to learn how to recognize trace, and use trace to help adjust your aim on the target. Watch the video from 1:50 to 2:20 to see trace in slow motion. Watch carefully starting and you can see the trace in the milli-seconds before the bullet hits the target.
Rod Ryan of Storm Mountain Training Center explains how to read bullet trace: “If you’re looking through your spotting scope, and you focus on your target, and then back off about a quarter-turn counter-clockwise (in most cases) you’ll be able to focus a little closer to you and you’ll actually see this movement of air — it’s called the trace — going down range.”
Watch the Slow-Mo Trace Starting at 1:50. From 2:10 to 2:20 you can actually see the bullet hanging in the air just before it hits the target.
Trace is easier to see when there’s some moisture in the air. By following the bullet trace you can see if you shot is running high or low, left or right, even if you can’t see a shot imparct on the target. This is important, particularly when you’re attempting an steep-angled shot and it’s hard to see bullet impact on the ground near the target. Rod Ryan explains: “A lot of times we have an angular hill-top and you’re shooting directly into a [steep] drop [so] you can’t see any splash at all or any dirt flow after the miss happens. In this case the last thing you see is that trace.”
What you’re seeing is akin to the wake that forms behind a motorboat, but it is a trail of disturbed air rather than disturbed water. Ryan says: “It’s just like you’re looking down from space at a motorboat in the water, you can see that wake. Very close to the target, you can actually see it roll in… if you’re taking a shot at say… four, five, six hundred yards, it’s very prevalent, you can see it very well.”
Video find by EdLongrange. We welcome reader submissions.
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At the request of many Forum members, we’re reprising this archived video from past IBS 600-yard Shooter of the Year Samuel Hall. Without a doubt, Sam is one of the best mid-range benchrest shooters in the nation. While the video quality is rough (to say the least), Sam’s offers plenty of tips you can “take to the bank”. Even if you don’t shoot competitively, the techniques described here can improve your accuracy when shooting from a bench.
2008 IBS 600-yard National Champion Samuel Hall has prepared a 9-minute VIDEO showing his techniques for shooting from the bench. Sam covers a number of topics including bag set-up, body position, bolt manipulation, and loading skills. He also explains the importance of having a relaxed, comfortable posture and keeping your head in the same position shot to shot.
If you’re serious about accurate benchrest shooting, at ANY distance, you should watch this video. Sam’s tips can really help you. We guarantee it. While the video itself is grainy and wind noise affects the audio, you can still glean many great points from the video. From minute 8:00 on Sam shoots a 5-shot string on camera with his BAT-actioned, Leonard-stocked 6BR. Though he was fighting 20-mph winds Sam achieves a half-inch group at 200 yards. Quarter-MOA in such conditions is good shooting.
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As a holiday treat for our readers, we are reprising a video feature about hunting in Norway. After watching this video, you may want to head off to Vesterålen in northern Norway…
This is one of the finest shooting videos we’ve ever seen. Set in the scenic Vesterålen archipelago of northern Norway, this high-quality 15-minute video is part Nat Geo travelog, part ballistics lesson, part gear review. We wish we had the opportunity to join Ulf Lindroth and Thomas Haugland on their remarkable shooting adventure. This video was originally created for Great Britain’s Fieldsports TV Channel.
This is an outstanding video, recommended for anyone interested in long-range hunting.
Long range shooters Lindroth and Haugland traveled to the Arctic Circle to field test a new .338 LM Blaser R8 (in GRS stock) fitted with a Zeiss Victory V8 4.8-35x60mm scope. (Ammo is Norma-brand .338 Lapua Magnum). The video shows how they confirm the ballistics of the Norma factory ammo in the Blaser R8 rifle system.
Ulf and Thomas initially test out the system confirming drop at multiple yardages, and then use the rifle for practical accuracy. Ulf says: “If you know your hunting will demand a long shot, and you want to push the limit but still be sure to make the first-shot kill… If you want to do an ethical hunt, if you want to push that limit, you have to do [this kind of testing].”
Ulf Lindroth (above) observed: “We shot [at 808 meters] observed the misses, clicked our way into the target, and now we have the true drop at that distance… in this air pressure, in this temperature. From there we can start working to find our TRUE trajectory. And when we have THAT… we can get serious about some target shooting.”
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Gearlocker.nz, a New Zealand outdoor sports website, recently interviewed our friends Ed and Steve, aka the “6.5 Guys”. In this Gearlocker Video Interview, Ed and Steve cover many topics including Precision Rifle Series matches, gear selection, and effective hand-loading techniques. Kerry, the creator of Gearlocker.nz, writes: “The 6.5 Guys are Steve and Ed, two guys who decided to start documenting their progress in long-range practical precision shooting. They have built a dedicated following on YouTube and Facebook. Consistently putting out high-quality content [covering] their equipment choices and use, the 6.5 Guys have created a fantastic resource for anyone involved in shooting.”
Click image below to watch 6.5 Guys interview on Gearlocker.nz:
Who are the 6.5 Guys? They are Steve (left) and Ed (right), a pair of avid shooters based in the Pacific Northwest. They have released dozens of helpful videos on the 6.5 Guys YouTube Channel.
You can check out the 6.5 Guys’ website at www.65Guys.com. Below is a sample from one of the 6.5 Guys’ best articles — Five Tips on getting started in practical/tactical matches.
We often meet people who are new to long range precision shooting, and want to improve their knowledge and skill level. However, they aren’t sure if they are ready to sign up to compete in a match. They often ask, “What knowledge or skills [and gear] are necessary to compete in a match?”
TIP ONE: Make Plans and Commit to Go
First you need to start by finding a match to attend. We recommend starting with any match that may be within a reasonable driving distance. This may likely be a local “club” match, many of which are held on a regular basis. Once you decide on the match you want to attend, do your homework. This means finding out if you need to pre-register or pre-pay the match fee. Commit to going by registering for the match and putting it on your schedule.
When we first ran this story a couple years ago, it proved immensely popular with our readers. In case you missed it the first time around, check out what can be done with a factory Savage 110 BA at extreme long range — 1760 yards (one mile). Shooter Mark Dalzell did a great job with the video, which features multiple camera views so you can see the shooter and the target at the same time. Enjoy!
This video by Mark Dalzell demonstrates the long-range capabilities of the Savage 110 BA chambered in .338 Lapua Magnum. Mark took his “BadAss” rig out to the southwest Nevada desert just north of Jean Dry Lakes. He placed a 2’x3′ target way, way out there — a full mile (1760 yards) away. At that range, flight time to target was 3.75 seconds! Sighting with a Nightforce 5-22x50mm NXS scope, Mark needed a few shots to get on target, but eventually made multiple hits, using 67 MOA of elevation and 2.25 MOA left windage. You can view the hits starting at 1:56 time-mark on the video. (Mark had a second camera set up closer to the target — this displays frame in frame in the video, and if you watch carefully you can see the strikes.) The ammo was HSM 250gr HPBT match with a 3.600″ COAL. The shooting was done at 8:13 in the morning, with clear conditions, very light winds. Temp was 57°, humidity 24.5, Density Altitude 3666. Video soundtrack is La Grange by ZZ Top.
PLAY BUTTON
LISTEN TO MARK TALK about One Mile Shooting:
CLICK Play Button to hear Mark Dalzell TALK about his .338 LM Savage 110 BA and how he scored hits at 1760 yards.
Good Shooting Mark. That’s darn good for a factory rifle. You also had the elevation dialed in real close before the firing started! That shows a good knowledge of your ammo’s long-range ballistics. We also noticed how effective that muzzle brake was. Recoil looked about the same as an un-braked .308 Win.
If you thought Mark’s 1760-yard shooting was impressive, Mark has produced another video that shows a session at even greater distances — out to 2300 yards. Watch Mark Dalzell Shoot at 2300 Yards.
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Many of our readers have been interested in learning how modern bullets are made. While a “boutique” bullet-maker, supplied with appropriate cores and jackets, can craft bullets using relatively simple hand dies and manual presses, factory production is different. The major bullet-makers, such as Barnes, employ huge, complex machines to craft their projectiles on an assembly line.
Have you ever seen bullet trace? Do you know how to read trace? Well watch this NSSF video to learn how to recognize trace, and use trace to help adjust your aim on the target. Watch the video from 1:50 to 2:20 to see trace in slow motion. Watch carefully starting and you can see the trace in the milli-seconds before the bullet hits the target.
