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October 20th, 2023

How Hammer-Forged Barrels Are Made — Process Explained

bear creek arsensal cold hammer forged barrel rifling forging production

Gun-maker Bear Creek Arsenal has a good article on its website about rifling barrels. The article explains four common methods of rifling the interior of barrels: Cut Rifling, Broach Rifling, Button Rifling, and Hammer Forging. In addition, the article describes a new (and somewhat radical) method, Cation Rifling, which employs acid to etch rifling. READ Full Article.

The main focus of the article is on Cold Hammer Forging of barrels. This requires massive, expensive tooling, but the results can be very consistent. Many top gun-makers, such as FN, HK, and Ruger, have used the hammer forging process. And now Bear Creek Arsenal also offers hammer-forged barrels. Bear Creek recently acquired two state-of-the-art cold hammer forging machines. With hammer forging, a chamber can be formed and barrel contour shaped at the same time. This process produces some of the most consistent barrels available today. Here is a summary of how Cold Hammer Forging works:

Cold Hammer Forging — Machinery and Process

A cold hammer-forged barrel starts life… as a short and fat blank with a polished hole running through the center. A hardened mandrel of proper width (caliber) and rifling pattern — again reversed/inverted — is placed into the smooth bore. The pair go into a forging machine that compresses the steel against the mandrel, hammering it into final shape. The barely detectable external spiral patterns that remain on some barrels are imprints from those hammers at work. Some companies polish them out, however.

Cold hammer forging machinery is very expensive, representing a significant investment for companies. However, when the hammer forging process is done and the mandrel removed, the resulting barrel is the proper length and profile with rifling that is consistent and butter smooth. No lapping is required — a time and expense saver — although a stress-relief step often follows.

bear creek arsensal cold hammer forged barrel rifling forging production

The process takes place at room temperature, despite the misleading “cold” terminology. There is a hot hammer forging process, but the equipment is even more expensive and the slight improvement in grain consistency hasn’t proven advantageous enough for a return on that investment. Performance is impressive and consistent.

One of the biggest advantages of a cold hammer forged barrel is longevity. They… survive abuse and last longer. The manufacturing process adds those enviable virtues with each strike of those hammers — strengthening the metal in a work-hardening process employed by blacksmiths for centuries.

Comparing Popular Rifling Methods
What rifling process should you choose? If long-distance is your passion and you home brew custom cartridges to print tiny groups in the next zip code, cut rifling is the optimum choice. Button rifling is a solid second choice, but not always the Holy Grail long-distance shooters dream about. Cold hammer forged barrels, however, last longer and [offer great performance for the price.]

bear creek arsensal cold hammer forged barrel rifling forging production

Permalink - Articles, - Videos, Gear Review, Gunsmithing 1 Comment »
May 5th, 2023

Big Discounts on AR Uppers and Rifles from Bear Creek Arsenal

Bear creek arsenal ar ar15 ar-15 upper rifle .223 Rem Wylde 6.5 grendel .450 bushmaster hunting varmint sale discount spring fling

Here’s a great opportunity for someone looking for an AR rifle or upper. Right now Bear Creek Arsenal, a leading AR manufacturer, is offering complete uppers as low as $179.90 and complete AR rifles starting at just $379.90. With Bear Creek’s Spring Fling Sale you can get a complete upper for less than you might pay for a chambered/fitted barrel alone, or get a complete AR rifle for less than an upper might cost from another vendor. With this sale you can save 50% on complete AR rifles.

You can get a 5.56 NATO configuration, or the similar .223 Wylde variant. If you want a bigger cartridge for hunting, choose a 6.5 Grendel, .350 Legend, or .450 Bushmaster chambering. We like the 6.5 Grendel — it is very accurate, so it can do double duty for competition and small game hunting.

Bear Creek Arsenal explains: “There are huge savings. For example you can get a complete 18″ barrel 6.5 Grendel AR for just $399.99, discounted from $799.99. Or get a .223 Wylde or 6.5 Grendel upper for just $179.99. With no purchase limits get as many as you want and check out the incredible savings on these AR rifles, AR pistols, and Uppers while they last.”

Bear Creek Arsenal Spring Fling Sale Uppers and AR Rifles

Here are examples of the products on sale. NOTE: These are just six of 40 different uppers and firearms on sale now. CLICK HERE to see full sale list.

Bear creek arsenal ar ar15 ar-15 upper rifle .223 Rem Wylde 6.5 grendel .450 bushmaster hunting varmint sale discount spring fling

For more information, visit www.bearcreekarsenal.com/spring-fling.html

Permalink Hot Deals, Tactical No Comments »
December 13th, 2022

Cold Hammer Forging of Barrels — How The Process Works

bear creek arsensal cold hammer forged barrel rifling forging production

Gun-maker Bear Creek Arsenal has a good article on its website about rifling barrels. The article explains four common methods of rifling the interior of barrels: Cut Rifling, Broach Rifling, Button Rifling, and Hammer Forging. In addition, the article describes a new (and somewhat radical) method, Cation Rifling, which employs acid to etch rifling. READ Full Article.

The main focus of the article is on Cold Hammer Forging of barrels. This requires massive, expensive tooling, but the results can be very consistent. Many top gun-makers, such as FN, HK, and Ruger, have used the hammer forging process. And now Bear Creek Arsenal also offers hammer-forged barrels. Bear Creek recently acquired two state-of-the-art cold hammer forging machines. With hammer forging, a chamber can be formed and barrel contour shaped at the same time. This process produces some of the most consistent barrels available today. Here is a summary of how Cold Hammer Forging works:

Cold Hammer Forging — Machinery and Process

A cold hammer-forged barrel starts life… as a short and fat blank with a polished hole running through the center. A hardened mandrel of proper width (caliber) and rifling pattern — again reversed/inverted — is placed into the smooth bore. The pair go into a forging machine that compresses the steel against the mandrel, hammering it into final shape. The barely detectable external spiral patterns that remain on some barrels are imprints from those hammers at work. Some companies polish them out, however.

Cold hammer forging machinery is very expensive, representing a significant investment for companies. However, when the hammer forging process is done and the mandrel removed, the resulting barrel is the proper length and profile with rifling that is consistent and butter smooth. No lapping is required — a time and expense saver — although a stress-relief step often follows.

bear creek arsensal cold hammer forged barrel rifling forging production

The process takes place at room temperature, despite the misleading “cold” terminology. There is a hot hammer forging process, but the equipment is even more expensive and the slight improvement in grain consistency hasn’t proven advantageous enough for a return on that investment. Performance is impressive and consistent.

One of the biggest advantages of a cold hammer forged barrel is longevity. They… survive abuse and last longer. The manufacturing process adds those enviable virtues with each strike of those hammers — strengthening the metal in a work-hardening process employed by blacksmiths for centuries.

Comparing Popular Rifling Methods
What rifling process should you choose? If long-distance is your passion and you home brew custom cartridges to print tiny groups in the next zip code, cut rifling is the optimum choice. Button rifling is a solid second choice, but not always the Holy Grail long-distance shooters dream about. Cold hammer forged barrels, however, last longer and [offer great performance for the price.]

bear creek arsensal cold hammer forged barrel rifling forging production

Permalink - Articles, - Videos, Gear Review, Tech Tip No Comments »
August 10th, 2021

Gearbox GiveAways for August — Over $15,000 in Prizes

Gearbox Giveaway Contest August

So, are you feeling lucky? If so, head over to the NSSF’s Gearbox Giveaway webpage. To celebrate National Shooting Sports Month (NSSM), gun and gear manufacturers are offering big prize packages — the Gearbox Giveaways. Enter to win rifles, pistols, ammo, and other valuable prizes. Total Product Value is over $15,250! Many of the Gearbox packages are worth over $2500. Enter as many of the Gearbox Giveaways as you like, but time’s running out — the last day to enter is August 31, 2021.

Shown below are the 6 Gearbox Giveaways starting with the most valuable products offered in the prize packages. You’ll find more details of the prize packages on the NSSF website. NOTE: You need to enter separately for each Gearbox Giveaway prize package. Good luck!

Gearbox +ONE GiveAway Page — SEE ALL Prize Packages »

1. SIG Sauer Gearbox GiveAway — Total MSRP: $3638.98

Gearbox Giveaway Contest August NSSF SIG Sauer

What’s in the Gearbox:
SIG SAUER CROSS (.308 Win or 6.5 Creedmoor): $1,649.99
SIERRA3 BDX KIT (includes scope and rangefinder): $1429.00

    This combo kit includes:
    – SIERRA3 4.5-14x50mm Riflescope
    – KILO1800 Rangefinder
    – Features BDX 2.0 for app-free pairing
    – Smart BDC reticle with pre-loaded ballistic groups

ELITE HUNTER TIPPED Ammo (10 boxes): $459.99
SIG SAUER GEAR: $100.00
Total MSRP: $3638.98

2. Mossberg Gearbox GiveAway — Total MSRP: $2,695.97

Gearbox Giveaway Contest August NSSF Mossberg

What’s in the Gearbox:
Mossberg MC2c Compact 9mm, w/ Night Sights ($613)
Mossberg 500 12 Gauge Retrograde ($553)
Mossberg MVP Precision Bolt Action, 6.5 Creedmoor ($1,450)
Mossberg Soft Case ($24.99)
Mossberg Aluminum Water Bottle ($19.99)
Mossberg T Shirt ($19.99)
Mossberg Baseball Hat ($15)
Total MSRP: $2,695.97

3. Primary Arms Gearbox GiveAway — Total MSRP: $2,863.90

Gearbox Giveaway Contest August NSSF Primary Arms

What’s in the Gearbox:
Geissele Automatics Super Duty Rifle Gray 16″ ($2,225.00)
Primary Arms SLx Advanced Rotary Knob Microdot Red Dot Sight ($129.99)
Reptilia Corp DOT Mount for Aimpoint Micro Black ($98.96)
SureFire M640DF Scout Light Pro Dual Fuel Weapon Light 1500 Lumens ($296.00)
Arisaka Defense M-LOK Indexer ($30.00)
Blue Force Gear Vickers Push Button Sling Wolf Gray ($83.95)
DURAMAG .223 Steel Magazine Orange Follower 30 Round ($81.50)
Tru-Spec 24/7 Series Original Tactical Pant ($49.95)
Primary Arms Logo T-Shirt ($24.99)
Total MSRP: $2,863.90

4. Bear Creek Arsenal Gearbox GiveAway — MSRP: $1,418.89

Gearbox Giveaway Contest August NSSF bearcreek rifle

What’s in the Gearbox:
AR15 16″ bbl 5.56×45 complete rifle ($639.99)
5.56 Gen 2 16″ upper ($264.99)
7.62 gen 2 10.5″ upper ($233.99)
Canted Flip up sights ($39.99)
Standard Scope ($129.99)
BCA Trucker Hat ($11.99)
BCA Shirt ($14.99)
Oval BCA Bear Sticker, bumper sticker, BCA Decal ($10.00)
5.56 Cleaning Kit ($9.99)
Cerus Gear BCA Mat ($23.99)
Gat Monkey BCA Sling ($34.99)
BCA Slack Pack ($3.99)
Total MSRP: $1,418.89

5. Winchester Gearbox GiveAway — Total MSRP: $1,140.00

Gearbox Giveaway Contest August NSSF bearcreek rifle

What’s in the Gearbox:
Choice of Winchester Ammunition (Subject to Availability) – $500
30” Red Swivel Bar Stool (2) – $190
Winchester Red Floor Mat (Choice of Vertical or Horizontal) – $79.95
Winchester Gun Cleaning Mat Only (Pistol & Rifle) – $27
Winchester Gun Cleaning Kit (Choice of Pistol & Rifle or Shotgun) – $23
Winchester Stormtech Duffle Bag – $70
Winchester Red Gun Case (2) – $96
Team Winchester Solar Charger – $20
Winchester Super X 100th Anniversary T-Shirt – $18
Winchester Super X 100th Anniversary Hat (2) – $36
Winchester Black Hoodie – $30
Winchester USA Valor T-shirt – $25
Winchester USA Valor Hat (2) – $50
Total MSRP: $1,140.00

6. Glock Gearbox GiveAway — Total MSRP: $3,500.00 claimed*

Gearbox Giveaway Contest August NSSF Glock

What’s in the Gearbox:
G43X 4 Pistol Range Bag MOS – $582
6 Multi-Mag Pouch
Quadcamo Hat
Carry Confidence Shirt
Training course from GLOCK’s Director of Training
All expenses paid trip to tour Glock USA factory
Personalized fan video from Chuck Norris: Priceless
Personalized letter from Mr. and/or Mrs. Glock with both autographs: Priceless


* This $3500.00 stated value is based largely on expenses-paid trip to U.S. Glock Factory. The actual retail value of good is less than $1000.00

Permalink Bullets, Brass, Ammo, Gear Review, News No Comments »
March 25th, 2021

Huge Increases in Guns and Ammo Sales — Infographic

2020 Gun sales NICS NSSF infographic
NSSF Photo. Related Story HERE.

How have gun sales grown in recent years in the USA? What states have the most new gun owners? How much ammo is produced each year? You’ll find answers to these and other questions in a new infographic produced by Bear Creek Arsenal.

2020 Gun sales NICS NSSF infographic

Here Are Some of the Key Findings:

1. Over 21 million NICS Adjusted background checks were done in 2020, a 59.7% increase over 2019 (and 34.3% higher than 2016). NSSF estimates that 40% of 2020 gun sales were to first-time gun buyers who numbered 8.4 million last year.

2. Of all U.S. States, Texas had the most NICS checks in 2020, with 1.8 million, followed by Florida with 1.6 million. Perhaps surprisingly, Democratic Party-controlled California recorded 1.23 million NICS checks.

3. Some “Blue States” have seen huge increases in gun sales, prompted by Leftist- and BLM-sponsored riots and social unrest. For example, Michigan saw a 180% increase in sales, while the District of Columbia saw a 140% increase. That is interesting because DC is definitely not a bastion of conservative Republicans. In fact, the District of Columbia is solid Democratic Party territory. This shows that concerns over personal safety/self-defense cut across party lines.

4. Over NINE BILLION rounds of ammunition were produced in 2020. This represents a total annual ammo value of $21.38 billion. Quote: “A reasonable extrapolation puts the amount of ammunition produced for the United States market [in 2020] at somewhat over 9 billion rounds, of which 5 billion are rimfire and 4 billion are centerfire rifle, pistol, and shotgun rounds.” Source: Dean Weingarten on Ammoland.com

2020 Gun sales NICS NSSF infographic

2020 Gun sales NICS NSSF infographic

2020 was definitely the year of the gun. Firearm sales were up 95% in the first half of 2020. And, according to the NSSF, there were nearly 8.4 million first-time-ever gun buyers in the USA in 2020. A NSSF dealer survey estimates that 40% of all gun sales were conducted to purchasers who have never previously owned a firearm. Women accounted for 40.2% of all first-time gun purchases. Notably, firearm purchases among African American men and women increased 58% over last year, the largest such increase of any demographic group.

Permalink - Articles, Bullets, Brass, Ammo, News 1 Comment »