Optimize Case Neck Tension with Bushings, Expanders, Annealing

by Sierra Bullets Ballistic Technician Paul Box
One thing that plays a major role in building an accuracy load is neck tension [one of the factors that controls the “grip” on a bullet]. I think a lot of reloaders pretty much take this for granted and don’t give that enough thought.

So, how much neck tension is enough?

Through the years and shooting both a wide variety of calibers and burn rates of powder, I’ve had the best accuracy overall with .002″ of neck tension. Naturally you will run into a rifle now and then that will do its best with something different like .001″ or even .003″, but .002″ has worked very well for me. So how do we control the neck tension? Let’s take a look at that.

First of all, if you’re running a standard sizing die with an expander ball, just pull your decapping rod assembly out of your die and measure the expander ball. What I prefer [for starters] is to have an expander ball that is .003″ smaller than bullet diameter. So for example in a .224 caliber, run an expander ball of .221″. If you want to take the expander ball down in diameter, just chuck up your decapping rod assembly in a drill and turn it down with some emery cloth. When you have the diameter you need, polish it with three ought or four ought steel wool. This will give it a mirror finish and less drag coming through your case neck after sizing.

Tips for Dies With Interchangeable Neck Bushings
If you’re using a bushing die, I measure across the neck of eight or ten loaded rounds, then take an average on these and go .003″ under that measurement. There are other methods to determine bushing size, but this system has worked well for me.

Proper Annealing Can Deliver More Uniform Neck Tension
Another thing I want to mention is annealing. When brass is the correct softness, it will take a “set” coming out of the sizing die far better than brass that has become too hard. When brass has been work hardened to a point, it will be more springy when it comes out of a sizing die and neck tension will vary. Have you ever noticed how some bullets seated harder than others? That is why.

Paying closer attention to neck tension will give you both better accuracy and more consistent groups.

Similar Posts:

• Optimize Neck Tension with Bushings, Expanders, and Annealing
• Reloading Bench — How to Optimize Case Neck Tension
• Reloading Basics: Neck Tension, Expander Balls, and Bushings
• Smart Reloading: How to Set Optimal Case Neck Tension
• Expander Mandrels — Not Just for Neck-Turning

Tags: Annealing, Bullet Release Force, Neck Bushing, Neck Tension, Reloading, Sierra Bullets