Ever wondered what caused a particular bulge or marking on a case? And more importantly, does the issue make the case unsafe for further use? Sierra Bullets Ballistic Technician Duane Siercks offers some insight into various issues and their causes in two Case Diagnostic articles from the Sierra Blog.
Incipient Case-Head Separation
This is a Winchester .308 Win case that has a real issue. This case has a very obvious incipient case head separation in the process of becoming a complete failure.
This is most commonly caused by over-sizing the case causing there to be excess headspace on the case. After a few firings and subsequent re-sizing, this case is just about ready to come completely apart. Proper die adjustment is certainly a requirement here. Of course this case is not safe to reuse.
Excessive Pressure (Load Too Hot)
If you will notice in the picture of the case rim, there are two pressure signs to notice. First, look at the primer. It is basically flattened to about the max of what could be considered safe. If this was the only pressure sign noted, I would probably be fine with this load, but would constantly keep an eye on it especially if I was going to use this load in warmer temperatures. This load could easily cross into the “excess pressure” realm very quickly.
There is another sign of pressure that we cannot ignore. If you’ll notice, there is an ejector mark apparent that is located over the “R” of the R-P headstamp. This absolutely tells us that this load would not have been in the safe pressure range. If there were any of these rounds loaded, they should not be fired and should be dis-assembled. This case should not be reloaded.
Split Case-Neck
Here we have an R-P .22-250 case that has died the death. Everything looks fine with this case except the neck is split. This case must be tossed.
A split neck is a normal occurrence that you must watch for. It is caused by work-hardening of the brass. Brass cases get harder with age and use. Brand new cases that are stored for a period of time can become hard enough that they will split like this case within one to two firings. I have had new factory loads do the same thing. Then as we resize and fire these cases repeatedly, they tend to get harder and harder. Eventually they will split. The life of the case can be extended by careful annealing practices. This is an issue that would need to be addressed in an article by itself. Of course this case is no longer usable.
In the classes that I teach, I try to use examples like this to let the students see what they should be looking for. As always, if we can assist you, whether you are new to reloading or very experienced, contact us here at Sierra Bullets by phone at 1-800-223-8799 or by email at sierra@sierrabullets.com.
Dented Case Body
Here we have a Lake City 7.62×51 (.308 Win.) case with two heavy marks/dents in the case body.
This one may be a bit of a mystery. It appears as if this case may have been caught in the action of a semi-auto rifle when the firearm jammed or the case failed to clear during the cycling process. I probably would not reload this case just to prevent any feeding problems. This also appeared to be a factory loaded round and I don’t really see any pressure issues or damage to the case.
Multiple Problems — Lake City 5.56×45 unknown year.
This case has suffered multiple failures and cannot be re-used. First its has have a very rounded shoulder that is split. Upon first look it was obvious that this round had been a victim of excess pressure. The firearm (perhaps an AR?) was apparently not in full battery, or there was possibly a headspace issue also. While taking a closer look, the primer was very flat and the outside radius of the primer cup had been lost. High pressure! Then I also noticed that there was an ejector mark on the case rim. This is most certainly an incident of excessive pressure. This case is ruined and should be discarded.
It is very important to observe and inspect your cases before each reloading. After awhile it becomes second nature to notice the little things. Never get complacent as you become more familiar with the reloading process. If ever in doubt, call Sierra’s Techs at 1-800-223-8799.
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With major forest fires this past year in Western states, many have wondered about hazards faced by gun owners in fire zones. This important video shows what really happens when loaded ammunition burns. You will probably be surprised. Contrary to Hollywood notions, the ammo doesn’t ignite in a massive explosion. Far from it… basically the rounds “cook off” one by one, and the bullets release at relatively low velocity. We’ve featured this SAAMI research project before, but it is worth reprising for those who have not yet seen the burn tests.
A few years back, SAAMI released an important video concerning ammo and fire. With professional fire-fighters standing by, over 400,000 rounds of ammo were incinerated in a series of eye-opening tests. If you haven’t had the chance to view this video yet, you should take the time to watch it now
The Sporting Arms and Ammunition Manufacturers’ Institute (SAAMI) has produced an amazing 25-minute video that shows what actually happens to sporting ammunition involved in a fire. This video shows the results of serious tests conducted with the assistance of professional fire crews. We strongly recommend you watch this video, all the way through. It dispels many myths, while demonstrating what really happens when ammunition is burned, dropped, or crushed.
Watch SAAMI Ammunition Testing Video
Video Timeline
2:10 Impact Test (ignited outside firearm)
3:40 65-foot Drop Test
5:08 Bullet Impact (.308 Win firing)
7:55 Blasting Cap Attacks
9:55 Bulldozer and Forklift Tests
12:20 Boxed Ammo Bonfire
15:37 Bonfire without Packaging
17:21 Retail Store Simulation Burn
20:55 Truck Trailer Burn
Over 400,000 rounds of ammunition were used in the tests. Some of the footage is quite remarkable. Testers built a bonfire with 28,000 rounds of boxed ammo soaked in diesel fuel. Then the testers loaded five pallets of ammo (250,000 rounds) in the back of a semi-truck, and torched it all using wood and paper fire-starting materials doused with diesel fuel.
The video shows that, when ammo boxes are set on fire, and ammunition does discharge, the bullet normally exits at low speed and low pressure. SAAMI states: “Smokeless powders must be confined to propel a projectile at high velocity. When not in a firearm, projectile velocities are extremely low.” At distances of 10 meters, bullets launched from “cooked-off” ammo would not penetrate the normal “turn-out gear” worn by fire-fighters.
We are not suggesting you disregard the risks of ammo “cooking off” in a fire, but you will learn the realities of the situation by watching the video. There are some amazing demonstrations — including a simulated retail store fire with 115,000 rounds of ammo in boxes. As cartridges cook off, it sounds like a battery of machine-guns, but projectiles did not penetrate the “store” walls, or even two layers of sheet-rock. The fire crew puts out the “store fire” easily in under 20 seconds, just using water.
Additional Testing: Drop Test, Projectile Test, Crush Test, Blasting Cap Test
Drop Test
The video also offers interesting ammo-handling tests. Boxes of ammo were dropped from a height of 65 feet. Only a tiny fraction of the cartridges discharged, and there was no chain-fire. SAAMI concludes: “When dropped from extreme heights (65 feet), sporting ammunition is unlikely to ignite. If a cartridge ignites, it does not propagate.”
Rifle Fire Test
SAAMI’s testers even tried to blow up boxes of ammunition with rifle fire. Boxes of loaded ammo were shot with .308 Win rounds from 65 yards. The video includes fascinating slow-motion footage showing rounds penetrating boxes of rifle cartridges, pistol ammo, and shotgun shells. Individual cartridges that were penetrated were destroyed, but adjacent cartridges suffered little damage, other than some powder leakage. SAAMI observed: “Most of the ammunition did not ignite. When a cartridge did ignite, there was no chain reaction.”
Bulldozer Crush Test
The test team also did an amazing “crush-test” using a Bulldozer. First boxes of loaded ammo, then loose piles of ammo, were crushed under the treads of a Bulldozer. A handful of rounds fired off, but again there was no chain-fire, and no large explosion. SAAMI observed: “Even in the most extreme conditions of compression and friction, sporting ammunition is unlikely to ignite. [If it does ignite when crushed] it does not propagate.”
Blasting Cap Test
Perhaps most amazingly, the testers were not able to get ammunition to chain-fire (detonate all at once), even when using blasting caps affixed directly to live primers. In the SAAMI test, a blasting cap was placed on the primer of a round housed in a large box of ammo. One cartridge ignited but the rest of the boxed ammo was relatively undamaged and there was no propagation.
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While Accurateshooter.com concentrates on high-accuracy rifles, we know that many of our readers enjoy handguns. We are often asked “What is your favorite handgun — Glock? HK? SIG Sauer?” The answer to that question may be surprising. This Editor’s favorite handgun, at least the one that gets shot most often, is a rimfire revolver — that’s right, a wheelgun.
This Editor’s first really accurate handgun was a .22 LR Smith & Wesson Model 617 that could easily stack ten shots in a dime at 10 yards. It remains my favorite and most-used handgun. What can we say about the Model 617? The single-action trigger pull is superb, and the accuracy surpasses most any semi-auto rimfire pistol, except for a few, very expensive target pistols. We like the 6″ version for the longer site radius, but the 4″-barrel 617 is also very accurate, and it balances better.
S&W Model 617 now has a 10-round cylinder, but early models were six-shooters.
We strongly recommend that new pistol shooters start off with a .22 LR rimfire handgun. The .22 LR cartridge is accurate but has very low recoil, less “bark” than a centerfire, and very little smoke and muzzle flash. New shooters won’t have to fight muzzle flip, and won’t develop a flinch from the sharp recoil and muzzle blast common to larger calibers. With the .22 LR, the trainee can focus on sight alignment, breathing, and trigger pull.
Smith & Wesson Model 617 Video Reviews
Here are two video reviews of the Smith & Wesson Model 617, both 4″-barrel and 6″-barrel versions. Both videos demonstrate the 617’s great accuracy. The reviewers concede that this handgun is pretty expensive, but all agree that the Model 617 will last a lifetime, and hold its value.
This Video Features the Full-size 6″-Barrel Model 617:
Recommended .22 LR Revolver Training Targets
The .22 LR cartridge makes small bullet holes in paper. These can be hard to see if you’re shooting at large, black bulls-eyes, particularly at an indoor range. Also, when shooting rimfire, you’ll go through ammo quickly. For that reason we recommend targets with bright-colored, multiple aiming points.
The 19″x25″ Sight-Seer target (left) is great for pistol practice. It features eight red bulls on a 1″-square grid. Ultra bright fluorescent red inks, printed on heavy, 60-lb vellum paper, are highly visible, even indoors. You can use a classic Six O’Clock hold with this target, putting the bottom of each circle on top of your revolver’s front sight.
The smaller, 8.5″x11″ Sinclair Fluorescent Sight-In Target (right) has four small diamonds surrounding a large center diamond overlaid on a 1-inch grid. Diamonds and grid are printed in fluorescent red/orange on white, heavy-grade paper so your shots print nice and clean. A 25-pack is $6.99 at Brownells.
Recommended .22 LR Ammo Box
When we go to the range with rimfire handguns or rifles we bring this handy ” target=”_blank”>$13.99 MTM ammo caddy. The compact carry case will hold boxed ammo, plus you can lay out your ammo in 10-round rows (with 100 rounds nose-down). This makes it easy to fill the 10-Rd cylinder on your Model 617. This ammo case is offered in both blue or red (rust) and there is room in the center for more ammo boxes. One recent purchaser notes: “Very handy box for .22 LR makes knowing your shot count easy”.
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The Sporting Arms and Ammunition Manufacturers’ Institute (
We are not suggesting you disregard the risks of ammo “cooking off” in a fire, but you will learn the realities of the situation by watching the video. There are some amazing demonstrations — including a simulated retail store fire with 115,000 rounds of ammo in boxes. As cartridges cook off, it sounds like a battery of machine-guns, but projectiles did not penetrate the “store” walls, or even two layers of sheet-rock. The fire crew puts out the “store fire” easily in under 20 seconds, just using water.
