CCI and Federal Premium are both brands of Vista Outdoor. Most CCI rimfire is produced in Idaho, while other Federal-branded rimfire ammo is produced in Federal’s Anoka, Minnesota facilities. Here we feature videos from both CCI and Federal ammo plants. Watch and learn how rimfire ammo is made.
Field & Stream Tours Federal Ammo Plant in Minnesota
A reporter for Field & Stream recently got a chance to tour the Federal ammunition production facility in Anoka, Minnesota. This large plant produces both rimfire and centerfire ammunition. While touring the plant, the reporter was allowed to capture video showing the creation of .22 LR rounds from start to finish. This is a fascinating video, well worth watching.
Note to Viewers — After Starting Video, Click Speaker Icon to HEAR audio!
This revealing video shows all phases of .22 LR ammo production including cupping, drawing, annealing, washing, drying, head-stamping, priming, powder charging, bullet seating, crimping, waxing, inspection, and final packaging. We recommend you watch the video from start to finish. You’ll definitely learn some new things about rimfire ammo.
.22 LR Ammo Production at CCI Ammo Plant in Idaho
Back in 2016, YouTuber 22Plinkster was able to tour the CCI Ammo plant in Lewiston, Idado. Here is the rimfire production video he produced.
The Manufacturing Process for .22 LR Rimfire Ammunition Shooting Sports USA explains: “Rimfire cartridge cases are the oldest self-contained cartridge in existence, having been in continuous production since the mid-1850s. Rimfire cases are drawn from a thin piece of brass and formed with a hollow rim. A priming compound is then forced into the case using centrifugal force, where it is charged with powder and a bullet is seated in the mouth of the case. The case is then crimped around the bullet to ensure sufficient push and pull when the round is fired. When the firing pin strikes the thin brass rim of the case, the hollow rim is crushed and the primer is ignited.” Source: SSUSA.org 9/2/2017.
How and Why to Create a Dummy Round
When you have a new custom rifle built, or a new barrel fitted to an existing rifle, it makes sense to create a dummy round. This should have your preferred brass and bullet types, with the bullet positioned at optimal seating depth. A proper dummy round helps the gunsmith set the freebore correctly for your cartridge, and also ensure the proper chamber dimensions.
Respected machinist, tool-maker, and gunsmith Greg Tannel of Gre-Tan Rifles explains: “I use the dummy round as a gauge to finish cut the neck diameter and throat length and diameter so you have [optimal] clearance on the loaded neck and the ogive of the bullet just touches the rifling.” He recommends setting bullet so the full diameter is just forward of the case’s neck-shoulder junction. “From there”, Greg says, “I can build you the chamber you want… with all the proper clearances”.
Greg Tannel has created a very helpful video showing how to create a dummy round. Greg explains how to measure and assemble the dummy and how it will be used during the barrel chambering process. Greg notes — the dummy round should have NO Primer and No powder. We strongly recommend that every rifle shooter watch this video. Even if you won’t need a new barrel any time soon, you can learn important things about freebore, leade, and chamber geometry.
Must Watch Video — This has been viewed over 790,000 times on YouTube:
This has been a very popular video, with 782,000 views! Here are actual YouTube comments:
That is the best explanation I’ve ever seen. Thank you sir. — P. Pablo
Nice video. You do a very good job of making this easy for new reloaders to understand. I sure wish things like this were available when I started reloading and having custom rifles built. Once again, great job, and your work speaks for itself. — Brandon K.
Beautiful job explaining chambering clearances. — D. Giorgi
Another Cool Tool — The Stub Gauge
When you have your gunsmith chamber your barrel, you can also have him create a Stub Gauge, i.e. a cast-off barrel section chambered like your actual barrel. The stub gauge lets you measure the original length to lands and freebore when your barrel was new. This gives you a baseline to accurately assess how far your throat erodes with use. Of course, as the throat wears, to get true length-to-lands dimension, you need take your measurement using your actual barrel. The barrel stub gauge helps you set the initial bullet seating depth. Seating depth is then adjusted accordingly, based on observed throat erosion, or your preferred seating depth.
If you want smoother bullet seating, inside neck lube can help. Forum member Ackleyman II likes to add a little Mica powder inside his case necks before seating bullets. This is easily done with the Forster three-brush neck lube kit. Ackleyman tells us: “Many loads that I have will not shoot well with a dry neck compared to a neck that is cleaned and lubed with this [Forster Dry Lubricator] — the best $15 you have ever spent.” You can order from Midsouth, MidwayUSA, or Precision Reloading starting at $15.46.
The Forster Case Neck Lubricator features three brushes attached to a tough, impact-resistant case with holes for bench mounting. The brushes accommodate all calibers from 22 to 35 caliber. The kit includes enough “motor mica” to process 2000 to 3000 cases and has a cover to keep dust and grit from contaminating the mica. By moving the case neck up and down on the correct mica-covered brush, the neck can be cleaned and lubricated at the same time.
Function: Lubricate case necks for easier resizing
Contents: Kit with base, lid, and three nylon brushes
Lubricant: Includes 1/10 oz. of Motor Mica, enough to process 2000-3000 cases
Neck Lubrication After Ultrasonic Cleaning
If you wet-tumble your cases with stainless media and solvents or ultrasonically clean your brass, you may find that the inside of the case necks get too “squeaky clean”. The inside surface of the neck looses lubricity. In this situation, applying a dry lube can definitely be beneficial. CLICK HERE to see story about ultrasonic cleaning.
At the request of our readers, we provide select “Deals of the Week”. Every Sunday afternoon or Monday morning we offer our Best Bargain selections. Here are some of the best deals on firearms, hardware, reloading components, optics, and shooting accessories. Be aware that sale prices are subject to change, and once clearance inventory is sold, it’s gone for good. You snooze you lose.
NOTE: All listed products are for sale to persons 18 years of age or older. No products are intended for use by minors.
1. Sportsman’s WH — Savage Axis w/ Scope Combo, $399.99
⏺ Great price on hunting rifle with scope
Need an affordable scoped rifle for a fall hunt? Check out the Savage Axis w/ Bushnell Combo. For just $399.99, you get the Savage Axis XP Rifle with mounted Bushnell 4-12x40mm scope. Chose from a variety of popular chamberings including: .223 Rem, .243 Rem, 6.5 Creedmoor, ,270 Win, .308 Win, 350 Legend, and .30-06 Springfield. Most feature a 22″ barrel, but some come with 18″ or 20″ barrels. The AXIS XP features a tough synthetic stock and detachable box magazine.
2. Amazon — Kestrel 1000 Wind Meter, $79.00
⏺ Excellent basic Kestrel at a great price
Sometimes all you want to know is the windspeed so you don’t need other fancy wind meter features. The Kestrel 1000 is a great no-frills wind meter. This unit measures and displays maximum, current and average wind speed in m/s, ft/min, km/h, mph, and knots on a large, clear LCD screen. Priced at just $79.00 on Amazon, this rugged unit floats, is waterproof (IP-67), and is drop-tested to military standards (MIL-STD-810G).
3. Precision Reloading — Ammo Sale Up To 37% Off
⏺ Major savings on big-name hunting and match ammo
If you need quality ammunition for that fall hunt, check out the October Ammo Sale at Precision Reloading. You’ll find a large range of cartridge types from Federal Hornady, Berger, Winchester and more with discounts up to 37%. This is a great opportunity to get quality ammo for that deer or varmint rifle. Precision Reloading also has Fall Hunter discount codes: CODE 1623 for $10 off $100 and CODE 2623 for $25 off $250.
4. Midway USA — Vortex Viper PST 5-25x50mm, $659.99
⏺ Save $440 on good scope for PRS/NRL matches and varminting
Looking for first focal plane (FFP) scope for PRS/NRL competition? Here’s a great deal on the Vortex Viper PST 5-25x50mm FFP scope. The sale price is just $659.99, marked down from $1099.99. That’s a whopping $440 savings — a full 40% off. This Viper PST scope features zero stop and illuminated reticle. The 5-25X magnification range is just about ideal for PRS/NRL competition. Vortex offers one of the best scope warranties around, so buy with confidence.
⏺ Very affordable option for a good, basic Black Rifle
AR15-platform rifles are great for self-defense, varminting, and service rifle competition. This week Palmetto State Armory, a leading AR vendor, is offering complete finished PSA PA-15 rifles for just $469.99. You could pay that much for an upper alone. Listed as “Blem” models, with slight finish imperfections, these PA-15 rifles are durable and function well. The forged 7075-T6 aluminum lower mounts an 6-position adjustable buttstock. The hard-coat anodized upper features a full-length upper rail and lightweight M-Lok free float handguard. The barrel is 1:7″ twist.
6. EuroOptic — U.S. Optics Scope Sale
⏺ Very high-quality scopes with huge savings
U.S. Optics makes some great optics but they usually come with a hefty price tag. But right now EuroOptic is running a sale U.S. Optics TS Scopes with some incredibly low prices. Select among three power ranges: 1-8X, 3-12X, and 5-25X. If you’re putting together a PRS/NRL competition rig we recommend the U.S. Optics TS 5-25x50mm FFP scope. The sale price is just $499.00, HALF the regular $995.00 price.
7. Amazon — ShootingTargets7 AR500 Steel Targets
⏺ Good selection of AR500 steel targets with durable zinc coating
Steel targets are great for fun shooting and tactical training. Right now Amazon offers a line of USA-made Zinc-plated, laser-cut AR500 Steel Targets starting at just $7.97 (for 3″ diameter gong). Choose from a variety of sizes ranging from 3″ to 16″ diameter and thicknesses 1/4″, 3/8″, or 1/2″. There’s also a 12″x23″ torso target. The Zinc plating on the steel prevents rust. The maker says the zinc “is far more durable than paint or powder coat.”
⏺ Popular hunter’s target with grid and deer image
Before you head out hunting, you should sight-in your rifle and do some practice. A good target option is the Pro-Shot Products 25″ x 25″ Whitetail Deer Sight-in Target. Priced at just $9.19 for a 5-pack, this is a good sight-in target with a grid background and four prominent sighting diamonds. This target shows key animal vitals and the deer image is very realistic — providing good preparation for your hunt.
9. Amazon — Lyman Universal Case Prep Set, $63.95
⏺ Handy kit with 8 useful tools with molded handles
Proper brass prep includes deburring, chamfering, cleaning primer pockets and more. The Lyman Universal Case Prep Tool Kit has all the key prep tools you’ll need. This kit includes both large and small primer pocket reamers, primer pocket cleaners, outside deburring tool, inside (VLD) chamfer tool and large and small primer pocket uniformer tools. All individual items have their own molded handle with rubber insert for sure grip. The kit includes a nice, zippered case for storage and/or transport. For $64.88 you can get all the same tools in a rugged Lyman Hard Case Prep Tool Kit.
10. Amazon — Hornady One Shot Lube, $22.99
⏺ Very effective case lube, popular with our Forum members
Sizing brass can be a chore without the right lube. One of our favorites is Hornady One Shot. This lube spreads evenly and works well with sizing dies. Many top shooters use this lube both with single stage and progressive presses.
Close-up of the Tri-Way Trimmer with clear plastic chip guard removed.
Giraud Tool offers a case trimmer/chamferer device that works with a power drill (or other power source). Giraud’s patented Tri-Way Trimmer is a self-contained unit powered by your drill or motor. Using a sharp carbide blade it will trim your cases to length, deburr, and cut both inside and outside chamfers — all in one pass. That’s pretty impressive for a $110.00 tool that fits in the palm of your hand.
Product Features
1. Fully adjustable for cartridge length (and depth of chamfer).
2. Carbide blade cuts a 15° inside case mouth chamfer and 45° outside chamfer.
3. Case holder supported by sealed ball bearing raceway.
4. Tool includes removable, transparent plastic chip guard.
5. Tool can work in any orientation (vertical, horizontal, or any angle).
The Giraud Tri-Way Trimmer is designed to be powered by a portable hand drill, drill press, or other dedicated rotating power source. The tool indexes off the shoulder of your cases, but the blade adjusts so that cartridge overall length (COAL) can be controlled with precision. Constructed out of 6061-T6 aluminum and 303 stainless steel, the Tri Way tool should last a lifetime. Note: This tool is not universal. The Tri Way is dedicated to a single cartridge and “related” cartridges with similar body dimensions. Thus you need a specific tool for each cartridge family. For example, the .308 Win tool will also trim .243 Win, .260 Rem, and 7mm-08.
Cartridge Sizes Available for Giraud Tri Way Trimmer:
.223 Remington (Also trims .17 Remington, .204 Ruger, .222 Remington, .222 Remington Magnum)
7.62 x 39mm (Russian)
.300 Blackout (Also trims .17 Rem Fireball, .20 Vartarg, .221 Fireball)
.308 Winchester (Also trims .243 Winchester, .260 Remington, 7mm-08)
.30-06 Springfield (Also trims .25-06, .270 Winchester, .280 Remington)
.300 Winchester Mag (Also trims Also trims .264 Winchester Magnum, 7mm Remington Magnum, .308 Norma Magnum)
Product Tip from EdLongrange. We welcome reader submissions.
When your cases become hard to extract, or you feel a stiff bolt lift when removing a cartridge, it’s probably time to full-length size your cases, and “bump” the shoulder back. We generally recommend bumping shoulders each time you reload, after the initial fire-forming. Benchrest and F-Class benchrest shooters, running relatively high pressures, typically full-length size every load cycle, bumping the shoulder .001-.003″. High Power shooters with gas guns generally full-length size every time, and may need to bump the shoulders .003″ or more to ensure reliable feeding and extraction.
Use Shims for Precise Control of Shoulder Bump
Some shooters like to set the “default” position for their full-length die to have an “ample” .003″ or .004″ shoulder bump. When they need less bump, a simple way to reduce the amount of shoulder movement is to use precision shims in .001″ (one-thousandth) increments.
Here are reports from Forum members who use the shims:
“Great product. I have my die lock ring(s) adjusted for the shortest headspace length on my multiple chambers 6BRs and 6PPCs. When needing a longer headspace, I just refer to my notes and add the appropriate shim under the lock ring. Keep it simple.” — F.D. Shuster
Mats Johansson writes: “I’ve been using [shims] since Skip Otto (of BR fame) came out with them. I set up my dies with the .006″ shim, giving me the option of bumping the shoulder a bit more when the brass gets old and hardens while still having room to adjust up for zero headspace, should I have missed the original setup by a thou or two. Hunting rounds can easily be bumped an extra .002-.003″ for positive, no-crush feeding. Being a safety-oriented cheapskate, I couldn’t live without them — they let me reload my cases a gazillion times without dangerous web-stretching. Shims are a must-have, as simple as that.” — Mats Johansson
Sinclair Die Shim Kit — Seven Shims for $14.99
Sinclair Int’l (through Brownells) offers a seven-piece set of Sizing Die Shims that let you adjust the height of your die (and thereby the amount of bump and sizing) in precise .001″ increments. Sinclair explains: “Some handloaders will set their die up to achieve maximum sizing and then progressively use Sinclair Die Shims between the lock ring and the press head to move the die away from the shellholder. Doing this allows you to leave the lock ring in the same position. These shims are available in increments of .001″ and work very well.”
Seven Shims from .003″ to .010″
Sinclair’s $14.99 Die Shim Kit (item 22400) includes seven shims in thicknesses of .003, .004, .005, .006, .007, .008, and .010. For ease of use, shim thickness is indicated by the number of notches cut in the outer edge of each shim. Even without looking you can “count” the notches by feel.
Ever wanted to see how Nosler bullets and cartridges are made? Here’s your opportunity. The Rocky Mountain Elk Foundation (RMEF) has produced a video (“Quality First”) that offers a behind-the-scenes look inside Nosler’s Oregon factory that produces bullets, brass, and ammunition.
Video Showcases Nosler Production Facility and Ballistics Lab
RMEF representatives were provided with unprecedented access into Nosler’s famously-guarded manufacturing plant to show the technology used by Nosler to produce bullets and ammunition. The “Quality First” video showcases Nosler’s complex production processes that include technologically advanced machinery, and stringent quality control measures.
After the intro, this video illustrates Nosler’s bullet construction techniques with a cool animation sequence. The video then showcases the Nosler ballistics lab, inspection room, and packaging line.
The “Quality First” video starts with the history of the company, tracking Nosler’s development from the 1940s. Then the video shows the bullet construction techniques followed by a ‘walk-though’ in the factory, showing the sophisticated machinery used to make bullets, brass, and ammunition. “‘Quality First’ isn’t just a saying that’s printed on our factory walls, it’s the guiding principle that affects every decision we make” says Mason Payer, Senior Marketing Manager at Nosler.
Information Resources — Load Data and Nosler Blog
The enhanced Nosler website also features comprehensive LOAD DATA, plus informative content in the Nosler Blog. The Load Data page works well on smartphones. Go to the Load Data Index Page, then simply scroll down to a caliber. Then select your cartridge type and bullet weight(s). The rifle listings are quite comprehensive, covering .17 caliber up to .458 caliber. Here are examples of Nosler load data for the 6mm Creedmoor with popular 105-107gr bullets, along with the .284 Winchester with 175gr bullets.
About Nosler and Support for Rocky Mtn. Elk Foundation
Founded in 1948, Nosler, Inc. is a family-owned company located in Bend, Oregon. Nosler is most known for hunting bullets such as the Partition®, Ballistic Tip®, AccuBond®, E-Tip® and most recently the AccuBond® LR and RDF. Nosler manufactures premium component bullets, reloading brass, ammunition and semi-custom rifles for domestic and international customers.
A long-time proponent of the Rocky Mountain Elk Foundation, Nosler donates a portion of the proceeds from the sale of five Partition bullets to benefit RMEF’s mission and recently added proceeds from Trophy Grade® and Expansion Tip™ ammunition to increase support.
Video find by ELR Researcher. We welcome reader submissions.
Here’s something you don’t see every day — the inside of loaded cartridges, sliced halfway through. This lets you see how bullet core, jacket, cartridge case, powder, and primer all fit together. Give credit to the folks at FOG Ammunition for creating this interesting series of cut-through ammo images. We show four cartridges here: the .308 Winchester, 9mm Luger, 300 BLK, and .50 BMG. You’ll find two more (the .223 Remington and .45 ACP) at www.FogAmmo.com.
This .308 Winchester model took on a different approach by only cutting the brass case and displaying the full bullet, primer and powder load. A spec amount of powder was used to create the model powder form. An estimated 10% volume was added during the forming process, along with an undetermined amount of air pockets.
This bisection is a 9mm Luger Jacketed Hollow Point round with flake powder held together with super glue. After this self-defense round was cut by a trained professional the round was polished by hand. This might look like stick powder, but those are in fact flakes stacked up in cross-section. Designed in 1901 by Georg Luger, this popular cartridge is used by civilians, military, and law enforcement.
For this model of the .300 AAC Blackout (aka 300 BLK), a Dremel tool was used to create a pie cut within the bullet and brass case. A measured amount of power, roughly 65% of spec charge, was placed inside the case with super glue. This cartridge was originally optimized for subsonic use with a suppressor, so the amount of powder used is small relative to the nominal case capacity. That leaves more room for the relatively large .30-caliber bullet.
Last but definitely not least is the .50 Caliber BMG round (aka .50 Browning Machine Gun). Famed for its wartime use in the M2 Machine gun, the .50 BMG round is also used in civilian Long Range competitions. A typical .50 BMG cartridge holds over 225 grains of powder. That’s almost ten times the amount in a 5.56×45 NATO Round! To demonstrate the size of the .50 BMG, check out that .223 Rem for comparison.
Do you often load at the range? Or maybe you need to transport loading gear when you travel in your RV. Well here is a smart transport option — a metal box that holds tools, dies, arbor press, case-trimmer, even a ChargeMaster.
Some guys have built their own loading tool-boxes from wood. Other may stuff gear in a couple of plastic range boxes. But clever Chris Covell came up with an even better solution. Chris sourced a handsome, sturdy metal Horse Grooming Box from eBay. Chris reports the multi-feature metal box “works perfectly for reloading. My ChargeMaster is now out of the wind.”
Bullets, Trickler, and Priming Tool on Top
On top, below the hinged metal lid, is a large compartment that holds Covell’s funnels, scales, priming tool, trickler and other vital gear (photo on right). This top compartment is deep enough to handle wide-mouth funnels with no problem.
Slide-Out Drawer with Dividers
Below the top level is a handy sliding drawer with multiple dividers. This is perfect for holding Covell’s inline seating dies, case-neck deburring and chamfering tools, among many other smaller bits and pieces.
In the bottom of the Horse Grooming box is a large compartment that holds bigger gear. In the bottom section, Covell places his RCBS Chargemaster Lite, along with a case-trimming tool, an arbor press, and various other bulky tools. Check it out:
Folks who load at the range need to bring a lot of gear — reloading presses, powder dispensers, scales, funnels, sizing/seating dies, brass prep tools and more. And there may be other important items to transport — such as ammo caddies, LabRadar mounts, over-size rest feet, and even barrel fans. With this metal box you can easily organize (and protect) al that gear. This box was sourced affordably via eBay.
Chris Covell’s Range Box was featured on the Benchrest Shooting and Gunsmithing Private Group Facebook Page. You may want to sign up for this Group — with membership you can access a wealth of information for accuracy-oriented shooters.
If you’ve been thinking about a big purchase at Brownells, here are some money-saving codes. Brownells is currently offering $30 Off a $200 purchase, $20 Off a $175 purchase, $15 Off a $150 purchase, and $10 Off a $100 purchase. In addition, you can get 10% off all purchases of $150 or more. It’s simple to get these discounts — there are no buyers’ clubs to join, no forms to fill out. Just use the appropriate Discount Code during online check-out.
Listed below are the Codes to use. Simply use the appropriate Code for your purchase at Brownells.com. These codes have no listed expiration date, so Brownells could terminate them at any time. Accordingly, we recommend you do your shopping soon. Also if the highest value code no longer works, try a lesser value CODE.
NOTE: None of the above codes include FREE or Discounted Shipping. But Code CARTSHIP offers Free Shipping/Handling for orders over $149.00 (with no other discounts). Depending on the weight/size of the item, this might be a better deal than saving $10-$20.
Bullets, Trickler, and Priming Tool on Top
