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March 22nd, 2025

Saturday Movies: 100+ Cartridge Types Showcased in Videos

caliber cartridge video showcase reviews cgi .22 LR flat-shooting

For today’s Saturday at the Movies special, we provide a selection of videos showcasing rifle and pistol cartridge types — from tiny .17 caliber cases to huge 20mm cases. Two of the videos use advance computer animation to provide 3D views of dozens of cartridge types. Then there are some expert commentaries by Jerry Miculek and Ron Spomer discussing the characteristics and performance of various cartridge types. Finally, we provide two videos that discuss rimfire cartridges and show how .22 LR rounds are produced in a modern CCI factory.

90 Different Rifle Cartridge Types in Computer Animation

In this rifle ammunition comparison animation there are 90 different cartridge types, from very small (.22 Flobert) to very, very big (20mm Vulcan). This video employs sophisticated, 3D CAD animation to showcase 90 different rifle cartridges, one after the other, in sequence. It covers from .17 Caliber up to 20mm. Obviously a lot of time and effort went into this video, but it really is cool to see so many different cartridge types in one 3.5-minute video.

caliber cartridge video showcase reviews cgi .22 LR flat-shooting

After the full line-up is complete at 1:41, the video then provides other smaller comparison, such as multiple large hunting cartridges (2:15) and .22 Caliber cartridges (2:45, see above). All the cartridge models are made using Autodesk Inventor software, and then the “line-up” animation was completed with Autodesk Showcase.

Cartridge Types Included (in Caliber Order, then Metric Order):

1) .17 HM2
2) .17 HMR
3) .204 Ruger
4) .218 Bee
5) .22 Flobert
6) .22 Hornet
7) .22 LR
8) .22 Magnum
9) .22 PPC
10) .22 Short
11) .220 Jaybird
12) .223 Rem/5.56x45mm
13) .223 WSSM
14) .224 Weatherby Magnum
15) .225 Winchester
16) .240 Weatherby Magnum
17) .243 Winchester
18) .25 Remington Auto
19) .250 Savage
20) .25-06 Remington
21) .256 Winchester Magnum
22) .257 Roberts
23) .260 Remington
24) .264 Winchester Magnum
25) .270 Weatherby Magnum
26) .270 Winchester
27) .280 British
28) .280 Remington
29) .284 Winchester
30) .30 Carbine
31) .300 H&H Magnum
32) .300 Rem Ultra Magnum
33) .300 Savage
34) .300 Winchester Magnum
35) .300 Win Short Mag (WSM)
36) .30-06 Springfield
37) .303 British
38) .30-30
39) .308 Norma Magnum
40) .308 Winchester
41) .32 Winchester Special
42) .325 WSM
43) .338 Lapua Magnum
44) .35 Whelen
45) .350 Remington Magnum
46) .375 H&H Magnum
47) .376 Steyr
48) .408 Cheyenne
49) .416 Remington Magnum
50) .416 Weatherby Magnum
51) .444 Marlin
52) .450 Marlin
53) .450 Nitro Express
54) .458 Win Magnum
55) .45×70
56) .460 Weatherby Magnum
57) .465 H&H Magnum
58) .470 Nitro Express
59) .50 BMG / 12.7×99 NATO
60) .500 jeffery
61) .505 Gibbs
62) .577 Nitro Express
63) .577 Tyrannosaur
64) .600 Nitro Express
65) .700 Nitro Express
66) .950 JDJ
67) 4.6×30 mm
68) 4.6x30mm
69) 5.6×50 Magnum
70) 5.7x28mm
71) 5mm/SMc
72) 6mm LEE
73) 6.5×55 Swedish
74) 6.5×6 mm Schuler
75) 6.8mm Remington SPC
76) 6mm PPC
77) 6×45 mm
78) 7mm Weatherby Magnum
79) 7mm Remington Magnum
80) 7mm Rem Ultra Magnum
81) 7.62×39 mm FMJ
82) 7.7×58 Arisaka
83) 7.95×57 Mauser
84) 8mm Remington Magnum
85) 9.3×62 mm
86) 9.3×64 Brenneke
87) 14.5×114 mm
88) 20mm Vulcan
89) 25mmx137mm
90) 30mmx173 mm

Ammunition Size Line-Up — from Tiny to Massive

This animation video shows the size comparison of ammunition from a 2.34mm rimfire caliber to the massive 800mm caliber shell of the Schwerer Gustav railway cannon used by German forces in World War II. This video includes many common rifle and pistol cartridges/calibers, but also includes large artillery ammunition. This video has very good CGI Graphics. Below is part of the line-up from the .17 Remington Fireball (far left) to the famed .50 BMG (far right):

caliber cartridge video showcase reviews cgi .22 LR flat-shooting

Ammunition Types Showcased in this video:

2.34mm rimfire
2.7mm Kolibri
3mm Kolibri
4.25 mm Liliput
.17 Hornady Mach 2
.17 Remington Fireball
.17 Hornady Magnum Rimfire
.22 Long Rifle
.22 Winchester Magnum Rimfire
HK 4.6×30mm
4.6×36 Loffelspitz
5.45mmx18 MPTs
5.7×28mm SS190
.280 British 7×43
.297/230 Morris Short
.297/230 Morris Long
.30 Pedersen 7.65×20mm
7.92×33mm Kurz
.300 Winchester Short Magnum
8×50mmR Mannlicher
.499 LWR
.577/450 Martini–Henry
.600 Nitro Express
.470 Nitro Express
.50 Beowulf
.50 BMG
20×102 M55A3
25×137 M793
30×173 CPIC
30×211 vz.53
35×228 Oerlikon KD
L43 40x311mmR
L/70 40×365mmR
L/70 57mm
84×618mmR QF 20-PDR
120mm DM53
100mm TK APFSDS
Obusier de 400 modèle
BL 18-inch railway howitzer
Obusier de 520 modèle
600mm Karl-Gerät
800mm Schwerer Gustav

Popular Cartridges/Calibers for Self-Defense and Hunting

This video focuses on popular calibers/cartridges used for self-defense and hunting. It provides a quick but informative overview of the capabilities (and intended uses) of many types of pistol, rifle, and shotgun ammunition. The video discusses the pros/cons of various cartridge types and explains how you would select ammo for a particular purposes (e.g. skeet loads vs. defense shotshells). If you are considering buying a carry pistol and are undecided about caliber choice, this is a good video to watch.

Flattest-Shooting Cartridges by Caliber (Ron Spomer)

In this 15-minute video, hunting expert Ron Spomer examines a variety of standard and wildcat cartridges from .17 caliber all the way to .338 caliber. For each caliber, Ron picks a flat-shooting “winner” and provides some ballistics comparison tables. This video is quite popular, with over 550,000 views on YouTube.

Ammo Types and Calibers — Jerry Miculek Explains the Basics

In this video, legendary shooter Jerry Miculek talks about popular types of pistol and rifle ammunition and the various bullet options used for plinking, competition, and self-defense. Jerry, one of the greatest pistol shooters on the planet, provides useful insights on cartridge selection and bullet choices. Jerry notes: “There are a TON of different types of ammunition” so he explains the basics. And Jerry answers common questions such as: “What is the difference between ball and hollow-point bullets?” and “What type of gun takes rimmed cartridge versus rimless?”.

.22 Caliber Rimfire Cartridges — Some Key Facts Revealed

We recommend all .22 rimfire shooters watch this video from Old English Outfitters. It explains some important facts and clarifies some common misconceptions about to .22 caliber ammunition. To learn more about modern .22 LR rimfire ammo, we also recommend the video below, which shows how CCI .22 LR ammunition is manufactured, start to finish.

BONUS Video — How .22 LR Ammunition Is Made

22 .22 Plinkster Youtube Video CCI Speer Rimfire Ammo Ammunition plant Lewiston Idaho

YouTube host 22Plinkster toured the CCI/Speer production facility in Lewiston, Idaho. While touring the plant, 22Plinkster was allowed to capture video showing the creation of .22 LR rounds from start to finish. This is a fascinating video, well worth watching.

This revealing video shows all phases of .22 LR ammo production including cupping, drawing, annealing, washing, drying, head-stamping, priming, powder charging, bullet seating, crimping, waxing, inspection, and final packaging. If you’ve got ten minutes to spare, we really recommend you watch the video from start to finish. You’ll definitely learn some new things about rimfire ammo.

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March 19th, 2025

Ammo Encyclopedia 7th Ed. — Over 300 Cartridge Illustrations

Brussard ammunition encyclopedia 7th Edition

Wouldn’t it be nice to have a print resource that has hundreds of true-size cartridge illustrations, plus technical descriptions of thousands of popular cartridge types? That could be a real time-saver. It’s no wonder this Ammo Encyclopedia book is an Amazon category best-seller.

If you’re a serious shooter, the latest 7th Edition of the Ammo Encyclopedia belongs in your library. This 928-page book by Charles Priore Jr. and Lisa Buening is probably the most comprehensive and up-to-date book in print covering current and classic cartridges and shotshells. The Ammo Encyclopedia is a massive resource work. The 7th Edition, released in October 2022, now boasts 100+ chapters, covering thousands of handgun, rifle, and shotgun cartridges. This 928-page softcover book sells for $39.99 on Amazon (#ad). That’s a good deal — 20% off list price.

One of the best features is a full-color section depicting actual size drawings of over 300 current rimfire/centerfire cartridges and shotshells. You won’t find that many “life-size” cartridge drawings in one place even on the internet. Cartridge profiles and ballistic charts have been expanded to include many new factory cartridges. An expanded Trademark Index lists contact information for all current ammunition manufacturers.

For the 7th Edition, over 150 cartridge types have been added. And dozens of previously proprietary cartridges now have individual profiles. An expanded color section shows current centerfire, rimfire, and shotshell cartridges in full color. Plus updated Ballistic Tables provide muzzle velocity, dimensions, and page numbers for the corresponding cartridge profile pages.

Brussard ammunition encyclopedia 5th Edition

Comments from guys who bought the book:

“[The Ammo Encyclopedia is] better than Cartridges of the World. Much better editing and more accurate.” — John Guibert

“The amount and depth of detail provided is beyond impressive. An enormous amount of time and thought went into this latest version of the Ammo Encyclopedia.” — BW Kreisler

“I have many books on firearms and ammunition acculmulated over a few decades. This is by far the best and most comprehensive book on ammunition that I have ever seen. It is a must have reference source for everthing ammunition whether for current or obsolete and the history behind them.” – Eric

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March 18th, 2025

How Bullet Bearing Surface Length Can Affect Load Pressure

USAMU Bullet Ogive Comparision Safety Reloading
Photo 1: Three Near-Equal-Weight 7mm Bullets with Different Shapes

TECH TIP: Bullets of the same weight (and caliber) can generate very different pressure levels due to variances in Bearing Surface Length (BSL).

This article, from the USAMU Facebook Page, concerns reloading safety. In the relentless quest for more speed and flatter ballistics, some hand-loaders load way too hot, running charges that exceed safe pressure levels. Hint: If you need a mallet to open your bolt, chances are your load is too hot. Stay within safe margins — your equipment will last longer, and you won’t risk an injury caused by over-pressure. In this article, the USAMU explains that you need to account for bullet shape, diameter, and bearing surface when working up a load. Don’t assume that a load which is safe for one bullet will be safe for another even if both bullets are exactly the same weight.

USAMU Reloading tips Army Marksmanship

How Bullet Profile and Bearing Surface Affect Pressure Levels

Today, we continue our handloading safety theme, focusing on not inadvertently exceeding the boundaries of known, safe data. Bullet manufacturers’ loading manuals often display three, four, or more similar-weight bullets grouped together with one set of load recipes. The manufacturer has tested these bullets and developed safe data for that group. However, seeing data in this format can tempt loaders — especially new ones — to think that ALL bullets of a given weight and caliber can interchangeably use the same load data. Actually, not so much.

USAMU Bullet Ogive Comparison Safety Reloading

The researchers ensure their data is safe with the bullet yielding the highest pressure. Thus, all others in that group should produce equal or less pressure, and they are safe using this data.

However, bullet designs include many variables such as different bearing surface lengths, hardness, and even slight variations in diameter. In fact, diameters can occasionally range up to 0.001″ by design. Thus, choosing untested bullets of the same weight and caliber, and using them with data not developed for them can yield excess pressures.

This is only one of the countless reasons not to begin at or very near the highest pressure loads during load development. Always begin at the starting load and look for pressure signs as one increases powder charges.

Bullet Bearing Surface and Pressure
Bullet bearing surface length (BSL) is often overlooked when considering maximum safe powder charges and pressures. In Photo 1, note the differences in the bullets’ appearance. All three are 7 mm, and their maximum weight difference is just five grains. Yet, the traditional round nose, flat base design on the left appears to have much more BSL than the sleeker match bullets. All things being equal, based on appearance, the RN/FB bullet seems likely to reach maximum pressure with significantly less powder than the other two designs.

TECH TIP: Bullets of the same weight (and caliber) can generate very different pressure levels due to variances in Bearing Surface Length (BSL).

USAMU Bullet Ogive Comparison Safety ReloadingBullet 1 (L-R), the RN/FB, has a very slight taper and only reaches its full diameter (0.284 inch) very near the cannelure. This taper is often seen on similar bullets; it helps reduce pressures with good accuracy. The calculated BSL of Bullet 1 was ~0.324″. The BSL of Bullet 2, in the center, was ~0.430″, and Bullet 3’s was ~ 0.463″. Obviously, bullets can be visually deceiving as to BSL!

Some might be tempted to use a bullet ogive comparator (or two) to measure bullets’ true BSL for comparison’s sake. Unfortunately, comparators don’t typically measure maximum bullet diameter and this approach can be deluding.

Note: Due to time constraints, the writer used an approximate, direct measurement approach to assess the bullets’ different BSLs. While fairly repeatable, the results were far from ballistics engineer-grade. Still, they are adequate for this example.

Photo 2: The Perils of Measuring Bearing Surface Length with Comparators
USAMU Bullet Ogive Comparision Safety Reloading

In Photo 2, two 7mm comparators have been installed on a dial caliper in an attempt to measure BSL. Using this approach, the BSLs differed sharply from the original [measurements]. The comparator-measured Bullet 1 BSL was 0.694” vs. 0.324” (original), Bullet 2 was 0.601” (comparator) vs. 0.430” (original), and Bullet 3 (shown in Photo 2) was 0.602” (comparator) vs. 0.463” (original). [Editor’s comment — Note the very large difference for Bullet 1, masking the fact that the true full diameter on this bullet starts very far back. You can use comparators on calipers, but be aware that this method may give you deceptive reading — we’ve seen variances just by reversing the comparators on the calipers, because the comparators, typically, are not perfectly round, nor are they machined to precision tolerances.]

Thanks to the U.S. Army Marksmanship Unit for allowing the reprint of this article.

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March 16th, 2025

Brass Cleaning — Tumbling, Ultrasonic, Chemical, & Manual

cartridge brass cleaning tumbler tumbling vibratory Wipe Out

Shiny brass — it may not shoot more accurately, but it does make you feel better about your hand-loaded ammo. While it’s not necessary to get brass “bright and shiny” after every firing, it is a good idea to clean powder residue, grime, and grit off your brass before you run cases into sizing dies. There are many ways to clean cartridge cases. A quick wipe with solvent on a patch may suffice for recently-shot cases. Older brass with baked-on carbon may require lengthy tumbling. Ultrasonic cleaning is another popular option that gets your brass clean inside and out.

Sinclair International has a series of helpful videos on brass cleaning. These short “how-to” videos, hosted by Bill Gravatt, Sinclair’s past President and current Creedmoor Sports President, cover the various processes you can use — tumbling, ultrasonic cleaning, chemical cleaning, and cleaning by hand.

Video ONE — Cleaning Brass in Vibratory or Rotary Tumbler

TIP: Brass that has recently been shot will clean more easily than brass that has been sitting many days or weeks. If your tumbling media is fresh the job should be done in an hour or less. It’s your choice whether to tumble with primers removed or with primers still in the cases. If you choose to tumble with primers out, we suggest you deprime with a depriming die, rather that put dirty brass into your sizing die. Some people like to add a teaspoon of liquid polish to the media. This does work, cutting tumble time, and making your brass more shiny. However, if you add liquid polish, do that BEFORE you add the brass and let the tumbler run for a 15 minutes to get the polish completely mixed into the media. Otherwise you can else up with gooey gunk inside your cases — a very bad thing.

Video TWO — Ultrasonic Case Cleaning

TIP: There are many different types of solutions you can use. Soapy water suffices for some folks, particularly if you add a little Lemi-Shine. The Hornady One-Shot Sonic Clean and Lyman Turbo Sonic solutions both work well, and can be used multiple times, provided you strain the solution to remove dirt and grit after cleaning sessions. Many ultrasonic cleaning machines have timers. Experiment with dwell time to see how long you need to immerse your brass. A very small amount of Ballistol in the solution will help lubricate your necks on the inside. This can make bullet seating go more smoothly, with more consistent neck tension.

Video THREE — Chemical Cleaners (Soaking without Ultrasound)

TIP: After using chemical cleaners, such as the Iosso solution, you need to water-rinse your brass thoroughly. A kitchen strainer helps with this (see video at 0:20). Also, don’t forget your brass in the chemical solution — follow the manufacturers recommendations and don’t exceed the recommended dwell time. Chemical cleaners work surprisingly well to remove grease and grime, and the solution can be re-used multiple times. However, if you want your cases to look bright and shiny (like new brass), you will probably have to tumble. [Editor: A very effective new chemical cleaner is the Brass Monkey product from the makers of Wipe-Out and Carb-Out. Add a teaspoon to a gallon of water then soak your brass for 20-30 minutes. It really works — the cases clean up dramatically].

Video FOUR — Manual Cleaning (By Hand)

TIP: Keep some oversize patches in your range kit. At the end of your shooting sessions, wipe off your fired brass with a patch dampened with a mild, non-corrosive solvent (once again Ballistol works well). Before the carbon sets up on your brass it is very easy to remove. For tougher jobs, you can use 0000 Steel Wool (as Bill recommends in the video). You may find that timely hand-cleaning lets you avoid tumbling altogether — or you may choose to tumble (or ultra-sound) your brass only after a half-dozen or so firings.

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March 15th, 2025

Improve Bullet Seating with Case Neck Dry Lubrication

Forster original caseneck case neck brass dry mica lube lubricator system

If you want smoother bullet seating, inside neck lube can help. Forum member Ackleyman II likes to add a little Mica powder inside his case necks before seating bullets. This is easily done with the Forster three-brush neck lube kit. Ackleyman tells us: “Many loads that I have will not shoot well with a dry neck compared to a neck that is cleaned and lubed with this [Forster Dry Lubricator] — the best [$17] you have ever spent.”

The Forster Case Neck Lubricator features three brushes attached to a tough, impact-resistant case with holes for bench mounting. The brushes accommodate all calibers from 22 to 35 caliber. The kit includes enough “motor mica” to process 2000 to 3000 cases and has a cover to keep dust and grit from contaminating the mica. By moving the case neck up and down on the correct mica-covered brush, the neck can be cleaned and lubricated at the same time.

Function: Lubricate case necks for easier resizing
Contents: Kit with base, lid, and three nylon brushes
Lubricant: Includes 1/10 oz. of Motor Mica, enough to process 2000-3000 cases

Neck Lubrication After Ultrasonic Cleaning or Wet Tumbling with Pins
If you wet-tumble your cases with stainless media and solvents or ultrasonically clean your brass, you may find that the inside of the case necks get too “squeaky clean”. The inside surface of the neck looses lubricity. In this situation, applying a dry lube can definitely be beneficial. CLICK HERE to see story about ultrasonic cleaning.

Ultrasonic Brass Cleaning

ultrasonic brass cleaning neck lubricant moly dry lube

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March 14th, 2025

How MV and Barrel Twist Rates Affect Bullet Stability

gunwerks bullet stability barrel twist rate video animation

Are you curious about bullet stabilization? Do you understand why bullets can tumble or become unstable if the velocity gets too low or if the twist rate is inadequate. Here is an excellent video from Gunwerks that explains Bullet Stabilization.

This animated video starts by showing the design/shape differences between an older-style rifle bullet and a newer VLD-style bullet with higher BCs (Ballistic Coefficients). Generally speaking, the longer a bullet gets relative to diameter, the more RPM is required for stability. And to achieve that higher RPM you need more barrel twist and/or more RPM. The video illustrates where the Center of Gravity and the Center of Pressure are located. These are farther apart (in relative terms) for a VLD or Hybrid-style, long-nose bullet.

gunwerks bullet stability barrel twist rate video animation

When the bullet is in flight there is an angle of attack. This is exaggerated in the animation for illustration purposes, but it is important to understand the the attack angle affect stability. The rotation rate (Revolutions Per Minute) is a function of bullet velocity as it leaves the muzzle and the twist rate of the barrel. Since long VLD-style bullets need more stability, the barrel twist rate needs to be higher than with shorter, fatter bullets. This is pretty much try for all calibers.

The importance of adequate barrel twist rates for bullet stabilization is further discussed in this next video featuring Bryan Litz of Applied Ballistics:

Bullet Stability and Twist Rates

In this video, Bryan Litz talks about bullet in-flight stability and how to calculate barrel twist-rate requirements for long-range bullets. Bryan explains that bullet stability (for conventional projectiles) is basically provided by the spinning of the bullet. But this spin rate is a function of BOTH the nominal twist rate of the barrel AND the velocity of the projectile. Thus, when shooting the same bullet, a very high-speed cartridge may work with a slower barrel twist rate than is required for a lower-speed (less powerful) cartridge. For match bullets, shot at ranges to 1000 yards and beyond, Bryan recommends a twist rate that offers good stability.

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March 12th, 2025

Cartridges of the World Resource Covers 1500 Cartridge Types

Cartridges of World Barnes 17th Edition

The 17th Edition of the Cartridges of the World was released in June, 2022, so it is still quite current. This massive 704-page reference contains illustrations and load data for over 1500 cartridge types. That makes it a unique, very valuable resource. If you shoot a wide variety of cartridges, or are a cartridge collector, this book is a “must-have” resource. The latest 17th Edition includes 30+ new cartridge types and 1500+ photos. The print version costs $26.69 at Amazon.com (with possible free shipping on orders over $35.00). Or you can get the print book from Amazon 3rd party sellers starting at $26.35 delivered. The Kindle eBook version costs $16.21.

CLICK HERE for a large FREE Content Sample from the Kindle eBook version.
On the page that loads, click on the “Read Sample” button.

Cartridges of World Barnes 15th EditionUpdated 17th Edition with Feature Articles
The 17th Edition of Cartridges of the World includes cartridge specs, plus tech articles on Cartridge identification, SAAMI guidelines, wildcatting, and new cartridge design trends. Cartridges of the World, the most complete cartridge reference guide in print, includes a full-color section with feature articles such Cartridges of the AR-15, Creedmoor Cartridge Family, .404 Jeffrey, .30 Carbine, plus “Cartridges and Cans” (suppressors).

View Free Book Sample Content
FREE STUFF for You: If you want to see what you are getting, there is a very large sample section of the 17th Edition available online with over 100 pages of content and dozens of photos and illustrations. To access all this FREE INFO, CLICK HERE, then click on the cover photo where it says “Look Inside” or “Read Sample”. It may take a few moments to fully load the sample pages.

NOTE: This is content from the 16th Edition, but most is the same in the 17th Edition.

Cartridges of World Barnes 15th Edition

Cartridges of World Barnes 15th Edition

Cartridges of the World 17th Ed. CHAPTERS:
Chapter 1: Current American Sporting Cartridges
Chapter 2: Obsolete American Rifle Cartridges
Chapter 3: Wildcat Cartridges
Chapter 4: Proprietary Cartridges
Chapter 5: Handgun Cartridges of the World
Chapter 6: Military Rifle Cartridges of the World
Chapter 7: British Sporting Rifle Cartridges
Chapter 8: European Sporting Rifle Cartridges
Chapter 9: American Rimfire Cartridges
Chapter 10: Shotgun Shells
Chapter 11: U.S. Military Ammunition
Chapter 12: Cartridge ID by Measurement
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March 11th, 2025

Hydro-Forming Cartridge Brass — Save Money and Barrel Life

6mm Dasher hydroforming case die hornady

Can you form a wildcat cartridge such as the 6 Dasher without expending primer, powders, and bullets? Absolutely. Using the hydro-forming method you can form improved cases in your workshop with no firing whatsoever, so there is no wear on your precious barrel. Watch this video to see how it’s done:

6 Dasher Case Hydro-Forming Demonstration:

Forum member Wes J. (aka P1ZombieKiller) has produced a helpful video showing how to form Dasher cases use the Hornady Hydraulic forming die kit. This includes a two-part die (body and piston), and a special shell holder. To form the case, you insert a primer in your virgin brass, top the case off with with a fluid (water or alcohol), then run the case up into the Hydro-forming die. A few stout whacks with a hammer and your case is 95% formed.

Whidden gunworks 6 6mm dasher hydro-forming hydraulic form die

This same procedure can be accomplished with a Whidden Gunworks 6mm Dasher hydraulic form die. We like the Whidden hydro-forming die for its production quality and consistent results. This Whidden system works great according to our Forum members.

6mm Dasher hydroforming hydraulic 6mmBR hornadyHydro-Forming Procedure Step-by-Step:
1. Insert spent primer in new 6mmBR brass case.
2. Fill with water or alcohol (Wes prefers alcohol).
3. Wipe excess fluid off case.
4. Place case in special Hornady shell-holder (no primer hole).
5. Run case up into Hydraulic forming die.
6. Smack top piston of forming die 3-4 times with rubber mallet or dead-blow hammer.
7. Inspect case, re-fill and repeat if necessary.
8. Drain alcohol (or water) into container.
9. Remove primer (and save for re-use).
10. Blow-dry formed case. Inspect and measure formed case.

Wes achieves very uniform cartridge OALs with this method. He measured ten (10) hydro-formed 6 Dasher cases and got these results: two @ 1.536″; 2 @ 1.537″; and 6 @ 1.538″.

Three or Four Whacks Produces a 95%-Formed Case
With a Whidden or Hornady hydro-forming die, hydraulic pressure does the job of blowing out the shoulders of your improved case. The process is relatively simple. Place a spent primer in the bottom of a new piece of brass. Fill the case with water, and then slip it into a special Hornady shell-holder with no hole in the middle. Then you run the case up into the forming die. Now comes the fun part. You gently insert a plunger (hydraulic ram) from the top, and give it three or four stiff whacks with a mallet (or better yet, a dead-blow hammer). Remove the plunger and you have a 95% formed case, ready to load.

Walter Queen Hydraulic Hornady DieSpecial Shell-Holder
Hornady supplies a shell holder made specifically for the hydro die; there’s no hole in the bottom of it. Just insert a spent primer into the primer pocket and you’re ready to go. The spent primer, combined with the solid shell holder, keeps the water from seeping out of the primer pocket. The primer pushes out a little bit during this process, but it’s impossible for it to come out because of the way the shell holder is designed. The shell holder has a grove which allows the case to slide out of the shell holder even when the primer protrudes a bit.

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March 9th, 2025

Stuck Case Remover Kit — Important Tool for Hand-Loaders

Lyman Case Stuck Remover tool

Sooner or later, every hand-loader will get a cartridge case stuck in a die. Perhaps you forgot to lube a case, or maybe you even ran the wrong cartridge into the die. Thankfully, there are affordable solutions to the problem. Lyman offers a very handy Stuck Case Remover Kit. This compact Kit ($29.99 on Amazon) (#ad) contains ALL the tools you’ll need to remove most stuck rifle cases and pistol cases. (No separate tap holder is required.) Basically you drill and tap the stuck case, insert a cap screw, then use the wrench to remove the case from the die through a camming action. The Lyman kit, part #7680350, includes a unique, dual-purpose threaded cap that screws over the end of the die. This cap acts as both a drill guide and a guide for the pulling screw. An extra-long hex wrench is included which provides plenty of leverage when removing stuck cases and also doubles as a handle for the tap wrench.

How Stuck Case Removers Work — RCBS Videos Show Process
The new Lyman Kit isn’t the first stuck case remover device on the market. RCBS also offers a Stuck Case Remover Kit that costs just $21.99 on Amazon.com (#ad). The RCBS unit works fine, but you will need a separate tool handle to hold the tap. This video shows how to remove stuck cases with the RCBS tool. The operation is similar with the new Lyman tool.

Product Tip from ELR Researcher. We welcome reader submissions.
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March 8th, 2025

Happy .308 Day — Quality .308 Winchester Dies on Sale

.308 30 caliber win winchester die set sale creedmoor sports march 8

Today is March 8, 2025, the eighth day of the third month — so it’s officially 3/08 today. That 3/08 date has inspired Creedmoor Sports to run a special on .308 Winchester dies for the next couple of days. You can save 10% on all .308 Win dies and die sets through 3/10/2015 at 11:59 pm CST. CLICK HERE to see the die deals.

Here are some of the items on sale:

.308 30 caliber win winchester die set sale creedmoor sports march 8

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