Widener’s Reloading & Shooting Supply recently published a helpful introduction to reloading powders. Widener’s online Guide to Smokeless Powders shows the various types of powders, and explains how the differences in powder kernel/flake size and shape, and burn rate affect performance. We recommend you visit Widener’s website and read the Powder Guide in full.
Take a close look at these illustrations which show the key differences between the four main powder types: extruded (stick) powder, ball (spherical) powder, flattened ball powder, and flake powder.
Burn Rate Basics
Widener’s Guide to Smokeless Powders also has a useful discussion of Burn Rate (a confusing topic for many hand-loaders). Wideners explains: “While a gun powder explosion in the cartridge seems instantaneous, if you slow it down you will actually find that each powder has a different ‘burn rate’, or speed at which it ignites.” This video shows powders with two very different burn rates. Watch closely.
Different burn rates suit different cartridge types notes Widener’s: “In general a fast-burning powder is used for light bullets and low-speed pistols and shotguns. Medium-rate powders are used for magnum pistols, while high-velocity, large bore rifle cartridges will need slow powders[.]
It should be noted that burn rate does not have a standardized unit of measurement. In fact, burn rate is really only discussed in comparison to other powders; there is no universal yardstick. Specifics will change by cartridge and bullet types[.]”
The Tactical Rifle Shooters Facebook Group recently showcased tools used to measure case headspace before and after “bumping” the shoulder. After a case is fired, hand-loaders who full-length size their cases will typically bump the shoulders back anywhere from .001″ to .0035″, depending on the rifle and application. With our 6mmBR and Dasher cases we like about .0015″ bump.
You want the amount of case sizing and bump to be the same for all your brass. To ensure uniformity, it makes sense to measure your cases before and after the FL sizing process. When we have time, we check every case. Other folks will simply check the first 3-4 cases coming out of the FL sizing die to ensure the FL die setting is correct and delivering desired headspace/bump.
1. Whidden Gunworks Shoulder Bump Gauge
There are a variety of tools that can be used to measure shoulder bump. Our favorite is a special cartridge-specific bushing made by Whidden Gunworks. The Whidden Shoulder Bump Gauge enables you to adjust your sizing die to the desired measurement. The bump gauge is attached to your calipers with a set screw and determines the measurement from the base to the shoulder of the case. The photo below, from Tactical Rifle Shooters, shows the Whidden Bump Gauge for the .375 CheyTac cartridge.
2. Dave Manson Vertical Comparator with Dial Read-Out
Dave Manson states: “This tool was designed to make life easier for the advanced shooter and re-loader by allowing precise measurement of ammunition, case, and chamber headspace. With this information, the re-loader will be able to fine-tune clearances and fits between his ammunition and chamber, with resultant improvements in accuracy and case life.” The functions of the Manson Comparator are:
1. Measure headspace of factory or reloaded ammunition
2. Quantify chamber headspace by measuring headspace of a fired case
3. Ensure minimal shoulder set-back when setting up re-loading dies
4. Compare base-to-ogive length to ensure consistent bullet-to-rifling relationship.
Hornady’s Lock-N-Load Headspace Comparator system is easy-to-use and handy. You can get a kit with Red bushing-holder body and 5 bushings for $43.43 at Midsouth. Hornady explains: “The Lock-N-Load® Headspace Comparator… gauge measures variations in brass before and after firing or re-sizing. It allows for headspace comparison between fire-formed brass and re-sized brass.” IMPORTANT: Hornady states: “To determine the proper bushing diameter for your cartridge, simply add the neck diameter and the shoulder diameter and divide that number by two. Use the bushing closest to that number.” Hornady offers five: .330″, .350″, .375″, .400″, and .420″.
One tip — We have found the Hornady gauges may vary a little from unit to unit even with the same nominal size. If you have more than one gauge for the same cartridge, test each on your brass — you may then note a slight difference in your bump measurements. Mark one and use that consistently. There is also an Anvil Base Kit that mounts to the opposite blade on the caliper. This provides a more stable surface for the base of your case.
4. L.E. Wilson Case Gage Depth Micrometer
If you are looking for precise “bump” measurements without having to mess with calipers and clamp-on gauge blocks, you may want to consider the L.E. Wilson Case Gage Depth Micrometer (currently $130.00). This takes very precise, repeatable measurements, but you need to know your starting point. The manufacturer explains: “Every reloader should know exactly how much your Full Length Sizing Die is pushing back the shoulder. With the NEW Case Gage Depth Micrometer you can do just that! It has never been easier to measure you cases headspace before and after sizing. The Depth Mic allows you to slip the micrometer perfectly over the top of the Gage with your case inserted into the Gage and take a measurement. Micrometer has graduations of .001″. The Case Gage Depth Micrometer is set to a zero of .100″ on the scale at our factory. Because of differences in ‘feel’ and temperature, we include a the Gage Block for you to test Zero and to adjust if necessary.”
5. Pistol Brass Case DIY Bump Gauge
Last is a “field expedient” set-up if you do not have any of the comparator tools shown above. A sized .45 ACP case (or other suitable pistol case) can be used to measure shoulder bump. The mouth of the pistol case sits on the shoulder of your rifle cartridge brass.
Make sure the .45 ACP case is trimmed square and that it is round. We recommend you first run it through an expander, then size it, trim it and chamfer. Next, take the .45 ACP case and slip it over the neck of a fired, unsized rifle case with the primer removed. Align the two cases between the jaws of your calipers and note the length from rim to rim (See left photo below).
OK, now you have the length for a fired rifle case BEFORE sizing. Next, take a full-length sized rifle case (without primer) and do the same thing, placing the .45 ACP case over the neck of the FL-sized case (Right Photo). The difference between the two numbers is the amount of “bump” or set-back you are applying to the shoulder. Here the difference is .0015″. The amount of bump you need varies with your chamber and your load, but .0015-.002″ is a good initial setting.
For today’s Saturday at the Movies special, we provide a selection of videos showcasing rifle and pistol cartridge types — from tiny .17 caliber cases to huge 20mm cases. Two of the videos use advance computer animation to provide 3D views of dozens of cartridge types. Then there are some expert commentaries by Jerry Miculek and Ron Spomer discussing the characteristics and performance of various cartridge types. Finally, we provide two videos that discuss rimfire cartridges and show how .22 LR rounds are produced in a modern CCI factory.
90 Different Rifle Cartridge Types in Computer Animation
In this rifle ammunition comparison animation there are 90 different cartridge types, from very small (.22 Flobert) to very, very big (20mm Vulcan). This video employs sophisticated, 3D CAD animation to showcase 90 different rifle cartridges, one after the other, in sequence. It covers from .17 Caliber up to 20mm. Obviously a lot of time and effort went into this video, but it really is cool to see so many different cartridge types in one 3.5-minute video.
After the full line-up is complete at 1:41, the video then provides other smaller comparison, such as multiple large hunting cartridges (2:15) and .22 Caliber cartridges (2:45, see above). All the cartridge models are made using Autodesk Inventor software, and then the “line-up” animation was completed with Autodesk Showcase.
Cartridge Types Included (in Caliber Order, then Metric Order):
1) .17 HM2
2) .17 HMR
3) .204 Ruger
4) .218 Bee
5) .22 Flobert
6) .22 Hornet
7) .22 LR
8) .22 Magnum
9) .22 PPC
10) .22 Short
11) .220 Jaybird
12) .223 Rem/5.56x45mm
13) .223 WSSM
14) .224 Weatherby Magnum
15) .225 Winchester
16) .240 Weatherby Magnum
17) .243 Winchester
18) .25 Remington Auto
19) .250 Savage
20) .25-06 Remington
21) .256 Winchester Magnum
22) .257 Roberts
23) .260 Remington
24) .264 Winchester Magnum
25) .270 Weatherby Magnum
26) .270 Winchester
27) .280 British
28) .280 Remington
29) .284 Winchester
30) .30 Carbine
31) .300 H&H Magnum
32) .300 Rem Ultra Magnum
33) .300 Savage
34) .300 Winchester Magnum
35) .300 Win Short Mag (WSM)
36) .30-06 Springfield
37) .303 British
38) .30-30
39) .308 Norma Magnum
40) .308 Winchester
41) .32 Winchester Special
42) .325 WSM
43) .338 Lapua Magnum
44) .35 Whelen
45) .350 Remington Magnum
46) .375 H&H Magnum
47) .376 Steyr
48) .408 Cheyenne
49) .416 Remington Magnum
50) .416 Weatherby Magnum
51) .444 Marlin
52) .450 Marlin
53) .450 Nitro Express
54) .458 Win Magnum
55) .45×70
56) .460 Weatherby Magnum
57) .465 H&H Magnum
58) .470 Nitro Express
59) .50 BMG / 12.7×99 NATO
60) .500 jeffery
61) .505 Gibbs
62) .577 Nitro Express
63) .577 Tyrannosaur
64) .600 Nitro Express
65) .700 Nitro Express
66) .950 JDJ
67) 4.6×30 mm
68) 4.6x30mm
69) 5.6×50 Magnum
70) 5.7x28mm
71) 5mm/SMc
72) 6mm LEE
73) 6.5×55 Swedish
74) 6.5×6 mm Schuler
75) 6.8mm Remington SPC
76) 6mm PPC
77) 6×45 mm
78) 7mm Weatherby Magnum
79) 7mm Remington Magnum
80) 7mm Rem Ultra Magnum
81) 7.62×39 mm FMJ
82) 7.7×58 Arisaka
83) 7.95×57 Mauser
84) 8mm Remington Magnum
85) 9.3×62 mm
86) 9.3×64 Brenneke
87) 14.5×114 mm
88) 20mm Vulcan
89) 25mmx137mm
90) 30mmx173 mm
Ammunition Size Line-Up — from Tiny to Massive
This animation video shows the size comparison of ammunition from a 2.34mm rimfire caliber to the massive 800mm caliber shell of the Schwerer Gustav railway cannon used by German forces in World War II. This video includes many common rifle and pistol cartridges/calibers, but also includes large artillery ammunition. This video has very good CGI Graphics. Below is part of the line-up from the .17 Remington Fireball (far left) to the famed .50 BMG (far right):
Ammunition Types Showcased in this video:
2.34mm rimfire
2.7mm Kolibri
3mm Kolibri
4.25 mm Liliput
.17 Hornady Mach 2
.17 Remington Fireball
.17 Hornady Magnum Rimfire
.22 Long Rifle
.22 Winchester Magnum Rimfire
HK 4.6×30mm
4.6×36 Loffelspitz
5.45mmx18 MPTs
5.7×28mm SS190
.280 British 7×43
.297/230 Morris Short
.297/230 Morris Long
.30 Pedersen 7.65×20mm
7.92×33mm Kurz
.300 Winchester Short Magnum
8×50mmR Mannlicher
.499 LWR
.577/450 Martini–Henry
.600 Nitro Express
.470 Nitro Express
.50 Beowulf
.50 BMG
20×102 M55A3
25×137 M793
Popular Cartridges/Calibers for Self-Defense and Hunting
This video focuses on popular calibers/cartridges used for self-defense and hunting. It provides a quick but informative overview of the capabilities (and intended uses) of many types of pistol, rifle, and shotgun ammunition. The video discusses the pros/cons of various cartridge types and explains how you would select ammo for a particular purposes (e.g. skeet loads vs. defense shotshells). If you are considering buying a carry pistol and are undecided about caliber choice, this is a good video to watch.
Flattest-Shooting Cartridges by Caliber (Ron Spomer)
In this 15-minute video, hunting expert Ron Spomer examines a variety of standard and wildcat cartridges from .17 caliber all the way to .338 caliber. For each caliber, Ron picks a flat-shooting “winner” and provides some ballistics comparison tables. This video is quite popular, with over 550,000 views on YouTube.
Ammo Types and Calibers — Jerry Miculek Explains the Basics
In this video, legendary shooter Jerry Miculek talks about popular types of pistol and rifle ammunition and the various bullet options used for plinking, competition, and self-defense. Jerry, one of the greatest pistol shooters on the planet, provides useful insights on cartridge selection and bullet choices. Jerry notes: “There are a TON of different types of ammunition” so he explains the basics. And Jerry answers common questions such as: “What is the difference between ball and hollow-point bullets?” and “What type of gun takes rimmed cartridge versus rimless?”.
.22 Caliber Rimfire Cartridges — Some Key Facts Revealed
We recommend all .22 rimfire shooters watch this video from Old English Outfitters. It explains some important facts and clarifies some common misconceptions about to .22 caliber ammunition. To learn more about modern .22 LR rimfire ammo, we also recommend the video below, which shows how CCI .22 LR ammunition is manufactured, start to finish.
BONUS Video — How .22 LR Ammunition Is Made
YouTube host 22Plinkster toured the CCI/Speer production facility in Lewiston, Idaho. While touring the plant, 22Plinkster was allowed to capture video showing the creation of .22 LR rounds from start to finish. This is a fascinating video, well worth watching.
This revealing video shows all phases of .22 LR ammo production including cupping, drawing, annealing, washing, drying, head-stamping, priming, powder charging, bullet seating, crimping, waxing, inspection, and final packaging. If you’ve got ten minutes to spare, we really recommend you watch the video from start to finish. You’ll definitely learn some new things about rimfire ammo.
We’re in the middle of summer, so many folks will head to the hinterlands on prairie dog safaris. On a good P-Dog adventure, you may shoot hundreds of rounds over a long weekend. So you’ll need plenty of ammo. With these ammo volume requirements, you probably won’t have time to load to benchrest standards, and you may not have the budget for match-grade bullets. To save time you may throw (rather than weigh) your charges, or even load on a progressive press. This all raises the question of ammo accuracy — how good is “good enough”? A Sierra Bullets expert answers that question here — explaining how to efficiently load ammo for varmint work.
Ammunition Accuracy Requirements 101 — Varmint Ammo
This story based on article by Sierra Bullets Chief Ballistician Tommy Todd
I load and shoot ammunition for a living. In my duties here at Sierra I constantly test bullet accuracy for our production needs. Because of this, I shoot a variety of different calibers and cartridges on a daily basis and a large demand of this shooting is keeping the guns and loads tuned for optimum accuracy. I have a very narrow window of tolerances to maintain in order to provide our customers (you) with the most accurate bullets on the market.
I have learned many tricks and techniques over the years to tuning a load, prepping brass, and cleaning barrels to keep a gun shooting. I often utilize the things I have learned and take them to extreme levels when competing in a shooting event. I also often ignore most of these things (other than safety) and simplify the process if the shooting I will be doing does not warrant.
Recently I went on a prairie dog shoot in Wyoming with some good friends. The targets cooperated as did the weather with the exception of some challenging winds we experienced. We had a great time and make a lot of hits on those small rodents. When loading for the .223 Remington rifles and the TC Contender, I cut a few corners in the ammunition-loading process due to both time constraints and accuracy needed. When shooting at a prairie dog a miss is simply that, but when shooting at say the X-Ring at 1000-yard competition, a poorly-placed shot [harms your] placing in the match. Because of this, I can afford to miss an occasional shot at a varmint due to ammunition capability without worry but will not allow the same tolerances in my match ammo. For the Wyoming trip I utilized a powder measure and simply dumped the charges into primed cases that had been full-length sized and primed.
I had measured enough for length to know that while there was some variance all were under maximum length. I know there is some variation of the measure I utilized but not significant enough to warrant weighing every charge. When seating the bullets a competition seating die was used and I verified OAL on the occasional cartridge to make sure nothing changed.
This varmint ammo, with thrown charges, put TEN shots inside ONE inch at 200 yards. That’s half MOA. Good Enough? Absolutely!
The ammo produced shot under one inch at 200 yards in one of the guns I planned on taking on to Wyoming with me. [Editor: That was for TEN Shots — see above.] I knew I had loaded ammunition that was quite suitable for the task at hand which was evidenced by the number of hits I was able to make at fairly long range.
NOTE: The author, Tommy Todd, explains that, when loading ammo for F-Class matches, he uses more exacting methods. He weighs every charge and seats his bullets carefully with an arbor press. Todd adapts his methodology for his particular application. The lesson here is to load to the level of precision demanded by your discipline. READ Full Story HERE.
Forum member F-Class John is an avid F-Class competitor and expert handloader. John reviews reloading hardware and shooting-related products for his popular F-Class John YouTube Channel, which now boasts 500+ videos. John also does important product testing for AccurateShooter.com. Through his YouTube channel, John has reviewed many of the latest and greatest reloading tools and accessories. For today’s Video Showcase, we selected six F-Class John product reviews. Products tested include front rests, borescopes, precision triggers, ammo caddies, steel rimfire targets, and a concentricity checker.
If you like these informative videos, consider joining F-Class John’s Patreon Channel for live video meetings, more in-depth videos, and detailed explanations. Join Patreon via Patreon.com/fclassjohn for full length videos, live chats, and more.
SEB NEO-X and Rodzilla Raptor Front Rests
This video covers two outstanding front joystick rests, the SEB Neo-X and the Rodzilla Raptor. Both of these rests work great for both benchrest and F-Class shooters, centerfire and rimfire. Build quality is outstanding for both rests. Tester F-Class John observes: “Both are great units and user preference will really dictate which to get. I own both and find they give me consistent target acquisition.” To learn more about these two excellent front rests, visit TheRodzilla.com and/or SEB Rests USA.
Testing Flavio Fare Triggers
The Flavio Fare triggers are some of the best on the market. These are offered for various action types including Remington clones and custom actions. CLICK HERE for a discussion of these triggers on our Forum. The Flavio Fare Veloce Hunting Trigger (with safety) adjusts from 5 to 25 ounces pull weight and retails for $439.95. The Flavio Fare Whisper 2.1 BenchRest Trigger (no safety) adjusts from 0.7 to 2.8 ounces, and costs $419.95. Reviewer F-Class John says these Flavio Fare triggers are “smooth, crisp, with a wide range of trigger pull weights … I love these things.”
Steel Targets for Rimfire Competition — Options Reviewed
NRL-22 and PRS Rimfire matches are growing in popularity. These types of competition are fun because reactive targets are used at the matches. Such targets provide “instant gratification” for a good shot — you hear a “ping” and may see the target swing or rotate. This video reviews a large variety of rimfire steel targets from D-M Targets. F-Class John notes: “These D-M Targets rimfire metal targets set-up quickly and easily. These targets are made from good steel and produce a good sound when hit.” John also observed that these DM steel rimfire targets don’t hang up when hit.
Teslong BoreScope Comparison — NTG500H and NTG450H Models
All serious rifle shooters should have a good digital borescope that allows you to view the inside of your rifle barrels. That helps you diagnose fouling/wear issues and evaluate the effectiveness of your cleaning procedures. Teslong makes some of the most popular electronic borescope systems. There are versions that can connect to your smartphone, iPad, or mobile device. We like the Teslong units that have their own dedicated hard-case display unit. This ensures you don’t have to fiddle with smartphone software updates or security conflicts. In this video, F-Class John reviews two different Teslong Borescope systems: model NTG500H and model NTG450H. Both these units have their own control cases with glass display screens. John notes: “Both units are priced right, have great screens, and are easy to use.”
Ammunition Caddies for F-Class and Benchrest Competition
If you shoot at a quick pace during benchrest, varmint, or F-Class competition, you can definitely benefit by having a well-designed ammo caddie that puts your round within easy reach. This video reviews loaded ammo holders produced by Accurate Forum member BGInvestor using a 3-D printer. The video showcases two different versions, one dark blue for benchrest, and a second, larger black unit for F-Class which is shown above. This video review shows different ways to mount these ammo holders, and discusses the multiple block sizes which are offered. F-Class John says you’ll want to pick a caddie that suits your shooting style and particular discipline.
Concentricity Checking with Accuracy One Gauge
Every serious hand-loader needs a quality concentricity gauge. The Accuracy One Concentricity Gauge boasts a smart design that delivers precise, repeatable results. We like the unit’s easy adjustability and its ability to work in a variety of configurations. The Accuracy One Gauge measures internal and external neck runout of cartridge cases as well as seated bullet runout. It can also measure the runout of the ogive, bearing surface, and boat-tail of individual bullets. And it can even measure your primer pocket runout. Reviewer F-Class John notes: “I think this is the best concentricity tool on the market. Such a tool is a necessity for new loaders or those who are always setting up new dies.”
Have you ever expanded a .22 or 6mm cartridge all the way up to .30-caliber? If so, you know this can be a difficult procedure that stresses the case necks and neck-shoulder junction. A significant neck-size expansion done in one big jump can increase run-out, cause doughnuts, or worse yet, even split the brass. Therefore you want to proceed in increments, increasing the neck diameter in stages. One smart way to do that is to use a Progressive Press. This article explains how…
The most successful short-range benchrest-for-score cartridge is the 30 BR. That cartridge, as well as 30 BR variants such as the 30 BRX, all start with the 6mmBR Norma parent cartridge, typically with Lapua 6mmBR brass. To get a nice 30 BR case you want to expand in stages, increasing the inside neck diameter incrementally from .243 to .308.
Darrell Jones of DJ’s Brass Service creates thousands of 30 BR cases each year. He has found a clever way to speed up the process — Darrell uses a Progressive Press. He runs his 6BR brass through four (4) separate Hornady neck-sizing dies with expander mandrels. First there is a .257 die, followed by .264 (6.5mm), .284 (7mm), and then .308. Then a fifth and final K&M die provides one last, slight expansion so the newly-fashioned 30 BR cases perfectly fit the arbor of Darrell’s neck-turning tool.
So to repeat, the case starts as .243 (6mm), then moves in up stages .257, .264, .284, and .308, with a final “finishing” step prior to neck-turning. You can see the expansion in this video, which starts with 6mmBR brass that was first hydro-formed to 6 BRX:
Watch 6mm Cases Expanded to 30-Caliber (6BRX to 30 BRX)
For this demo video, Darrell expands just one case at a time. However, he can also put multiple cases in the progressive — one per station. This takes a little more effort, Darrell says, but the results are still excellent. Darrell tells us: “I do put multiple cases in the progressive to save time. The results are the same — I just wanted to show a single-step process and how it reduces run-out by not stressing the shoulder with one big expansion from 6mm straight to 30 caliber. Doing the operation in multiple stages avoids binds and helps keep the shoulders concentric.”
This same multi-stage procedure can be use to expand other cartridge types. For example you could take .221 Fireball brass in stages up to .308 to create 300 Blackout brass.
Darrell uses caliber-specific, Hornady neck-sizing-only dies with elliptical expanders. Darrell tells us: “The Hornady elliptical expander has a reduced bearing surface that puts less strain on the brass when expanding the necks to the next size.” The fitting at the bottom of the die is the Lock-N-Load die bushing that allows fast die changes.
These particular cases used in the video were first hydro-formed to 6BRX then expanded to 30 BRX before neck turning. DJ’s Brass offers hydro-forming for many popular wildcat cartridges such as 6 PPC, 6mm Dasher, and .284 Shehane.
Powder Valley, a leading distributor of reloading supplies, is pleased to announce the launch of a major update and enhancement to its PowderValley.com website. The enhanced website now has a completely updated look, improved search and browse features, along with a streamlined checkout experience. The updated website is also mobile-friendly so it works great with smartphones and mobile devices. And right now the Powder Valley website features special discounts, with some items up to 50% Off. For big savings, click the Weekly Deals tag on the home page.
There are convenient, one-click product category links for:
“We’re excited to provide our customers with a new website that is fast, easy to navigate, and helps them make an informed buying decision” said Bill Clinton, CEO of Powder Valley. “The new website is the first step in a series of strategic changes at Powder Valley which will improve our ability to implement significant improvement in how we serve customers, from enhanced product information to increased breadth and depth of our product offering.”
To learn more about Powder Valley and its full lineup of reloading supplies, visit PowderValley.com. On the updated website, as you scroll down the home page, you’ll see convenient major feature categories for:
1. Sales and Clearance | 2. New Arrivals | 3. Popular Products
About Powder Valley
Powder Valley began in 1984 as Dexter Automotive, the first master distributor of Accurate brand powder. In 2000, Bryan and Noel Richardson purchased the company and moved operations to Winfield, Kansas. Since then Powder Valley has become the single largest distributor of canister powder in the USA, stocking nearly every brand of Smokeless and Black Powder offered in the nation. Powder brands include Hodgdon, IMR, Vihtavuori, Alliant, Ramshot, Winchester, Hornady, Shooters World, Goex, Schuetzen, Swiss and more, along with an ever-expanding offering of bullets, brass, wads, shot, gun care items, and reloading equipment. Powder Valley also carries a wide selection of rifle, pistol, and shotgun primers.
A while back, Sinclair International’s Reloading Press Blog featured a “round-table” discussion of reloading techniques. Sinclair’s team of tech staffers were asked: “What do you feel is the one-most crucial step in precision reloading?”
Here are their responses (along with comments from our Editors):
Phil Hoham: “I feel that when working up a load do not go too high or too low in your powder charge. Stay away from ‘suggested loads’ you hear at the range, or on the internet. Always be sure to use a published reloading manual that presents not only minimums and maximums, but also pressure, velocity, and a proper range of powders used. Do not get distracted in the reloading process, and remain focused at all times during each step involved.”
AccurateShooter.com: Some loads presented on the Internet are OK as a starting point, but it is absolutely critical to understand that pressure maximums will vary considerably from one rifle to another (of the same chambering). For example, one 6mmBR rifle shooting 105gr bullets can max out with 30.0 grains of Varget powder, while another rifle, with the same chamber dimensions, but a different barrel, could tolerate (and perform better) with half a grain more powder. You need to adjust recommended loads to your particular rifle and barrel.
Pete Petros: “This could be a very broad topic, but if I were to pick one, it would be making sure to pay close attention, and weigh each and every powder charge to ensure that each load is exact and consistent. This is important not only for accuracy, but also for safety reasons.”
AccurateShooter.com: If you’re shooting beyond 200 yards, it is critical to weigh your loads with an accurate scale or automated system such as the AutoTrickler V3/V4. Loads that are uniform (within a few kernels) will exhibit lower Extreme Spread and Standard Deviation. And remember, even if you stick with the same powder, when you get a new powder lot, you may have to adjust your load quite a bit. For example, .308 Palma shooters have learned they may need to adjust Varget loads by up to a full grain from one lot of Varget to the next.
Ron Dague: “I feel that the most important step(s) in reloading for accuracy are in the initial case prep. Uniforming the primer pocket to the same depth to ensure consistency in primer seating is a crucial step. Additionally de-burring the flash holes, each in the same way to clean up and chamfer the inside is important. It ensures that the ignition from the primer is uniform and flows out in the same consistent pattern. Doing so will create uniform powder ignition and tighten up your velocity Extreme Spread.”
AccurateShooter.com: With some brands of brass, primer pocket uniforming and flash-hole deburring is useful. However, with the best Lapua, Norma, and RWS brass it may be unnecessary, or worse, counter-productive. So long as your Lapua brass flash-holes are not obstructed or smaller than spec, it may be best to leave them alone. This is particularly true with the small flash holes in 220 Russian, 6BR, and 6.5×47 cases. MOST of the flash-hole reaming tools on the market have cutting bits that vary in size because of manufacturing tolerances. We’ve found tools with an advertised diameter of .0625″ (1/16″) that actually cut an 0.068″ hole. In addition, we are wary of flash-hole deburring tools that cut an aggressive inside chamfer on the flash-holes. The reason is that it is very difficult to control the amount of chamfer precisely, even with tools that have a depth stop.
Rod Green: “I feel that bullet seating is the most important step. If you had focused on making sure all prior steps (case prep, powder charge, etc.) of the process have been carefully taken to ensure uniformity, bullet seating is the last step, and can mean all the difference in the world in terms of consistency. Making sure that the bullet is seated to the same depth each time, and time is taken to ensure that true aligned seating can make the load.”
Bob Blaine: “I agree with Rod. I strongly feel that consistent bullet seating depth is the most important step in creating the most accurate hand loads. I have seen the results in both my bench and long range rifles. Taking the time to ensure exactness in the seating process is by far, the number one most important step in my book.”
AccurateShooter.com: Agreed. When loading match ammo, after bullet seating, we check every loaded round for base of case to ogive length. If it varies by more than 3 thousandths, that round is segregated or we attempt to re-seat the bullet. We measure base of case to bullet ogive with a comparator mounted on one jaw of our calipers. You may have to pre-sort your bullets to hold the case-base to ogive measurement (of loaded rounds) within .003″.
The 600-yard target has an X-Ring 6 inches (1 MOA) across, while the 10-Ring spans 12 inches (2 MOA).
The following article is about reloading for NRA/CMP Highpower Rifle competition and is geared toward competitors shooting the AR15 Service Rifle. In Highpower Rifle competition, shooters fire in four stages: Standing slow-fire at 200 yards, Sitting rapid-fire at 200 yards, Prone rapid-fire at 300 yards, and Prone slow-fire at 600 yards. Competitors use a sling for support in all positions but standing. A typical AR15 Service Rifle sports a 20″ free-floated barrel and a 4.5-pound trigger. Service Rifle scopes are limited to maximum power of 4.5X.
Thoughts on Loading for Service Rifles, Particularly for 600 Yards
by Danny Arnold, Team CMP Article originally published in CMP Shooting News
Before we get started, I want to stress that all of the information that follows is geared toward the .223/5.56 Service Rifle. That doesn’t mean that there’s nothing here for anyone else, but the .223/5.56 Service Rifle platform is where I’ve spent the majority of my time, so here we go.
There is only one “Perfect” 600–yard load for my rifle, True or False? This example is more anecdotal than scientific, but it provides some food for thought….
Team CMP spent the early part of March competing in the Orange Blossom Regional. As soon as we got on the range, Sara Rozanski (Team CMP member) started having problems with her 600-yard ammunition. Nearly 1/3 of her cases were exiting the chamber minus the primers. I offered to swap my ammunition for hers, suspecting that my Wylde chamber would be more forgiving than her CLE chamber — a solution that seemed to solve the problem. At least neither of us was blowing primers!
Sara’s ammunition was a factory load using a well-known 80+ grain bullet with an unknown primer and powder, using brass from a respected manufacturer. My load was a different brand of 80-grain bullet, with my choice of powder and primer, all in brass made by someone else. Given the color of the primers, the only thing that our ammunition could possibly have had in common was the brand of powder… maybe. So, how did we shoot?
Sara and I shot the two-person team together and the entire 2,400 Aggregate, although on different relays. Sara’s combined 600-yard score was 780-28X (97.5%). Mine was a 783-24X (97.87%). Our scores were never more than two points apart on any of the four days. Keep in mind that we were using each other’s ammunition the entire time.
So, we had different barrels, chambers and ammunition, but similar results. That goes back to the idea that a good load will perform similarly if fired in a good barrel.
Are We Too Focused on Ballistic Coefficients (BCs)?
The revailing wisdom has always trended toward loading the highest-BC bullet we could find and pushing it as fast as possible. Back in the early ’90s when I got started with the AR15, the 80-grain Sierra was state of the art. Actually, I picked up all of my Leg points with it, although today it looks a bit dated — kinda like me.
So, the question I’ll pose is this: Would you rather shoot a high-BC bullet that groups 3/4-MOA (minute of angle) or a lower-BC bullet that groups into one-half-MOA traveling 50 feet-per-second faster? The reason that I posed this question is a situation I found myself in a decade ago. Our coach decided that he wanted us to pair-fire some 600-yard for practice. Unfortunately, I hadn’t gotten the memo and all that I had available was my normal short-line ammunition, loaded with a 77-grain bullet. The shooter I was paired with was using a higher-BC bullet than I was, but in the end, we both shot 198s.
Admittedly, using 77-grainers meant that coach had to work a little harder to keep us together on target, but it was a teaching moment for me. I knew that my upper shot 77s better than the available bullets in the 80-grain range, so I cranked out a windage table for the 77-grain bullet at 600 yards and shot those for the rest of the season. After all, the wind blows ALL bullets around. It’s just a matter of knowing what YOUR bullet is doing.
With the shortages that we’re experiencing right now, a lighter bullet may be all that you have available for the 2021 season. That doesn’t mean that you’re disadvantaged though.
Danny Arnold teaching Highpower Clinic at 2021 CMP Eastern Games
Loading High-BC Bullets
In the past decade, several bullets have appeared that weigh 80-grains or more. One thing that many of them have in common is a very sharp nose profile, whether metal or polymer. The question is: Are you using the right seating stem?
The jacket material in the bullet’s nose is very thin. If you section a bullet, you’ll find that there is a surprising amount of air space in the nose. If you’re using older seating dies, your seating stem may be contacting the bullet nose too close to the tip, where the jacket is the both thinnest and is unsupported by the lead core. This can manifest itself either as a deformation at the very tip of the bullet or as a circular dent around the bullet nose that you can see and feel with your thumbnail. I think we can all agree that denting a bullet is usually considered a bad thing.
One company goes so far as to recommend their proprietary seating stem for use with their high-BC bullets. Other companies leave it up to you to find a seating stem that will allow the bullet nose to go deeper into the seating stem, moving the contact point further down the bullet where the jacket is thicker and supported by the core material.
Seating Depth and Bullet Preferences
Some bullets don’t mind some “jump” into the lands, but some really do. Unfortunately, manufacturers don’t tell you much about that. Your chamber configuration (Wylde, CLE, or some hybrid of the two) and the bullet that you choose will determine your optimal seating depth. Long and short of it, a quality measuring tool to determine seating depth is a necessity these days. Keep in mind that if you’re doing this with a brand new barrel, the throat is likely going to change slightly in the first 200 rounds and may need to be re-measured. Actually, since all of your short range ammunition has to be loaded to magazine length, you’re probably better off developing your short range loads before starting on long range load development. That gives the throat a chance to wear in a bit on a new barrel.
Brass Prep — Why It Is Important
When match-grade AR15s first arrived on the scene, it was amazing how little it took to get them to shoot well. Other than making sure that I had brass from the same lot and running it through a set of match-grade dies, I did nothing. Of course, we were also using a post front sight. Was the occasional bad shot me, the rifle, the load or just an archaic sighting system?
Transitioning to optics has caused me to reconsider how and what I do in my reloading process: That, and having some extra time on my hands to experiment.
A little (or a lot) of time spent with a neck turning tool, a primer-pocket uniformer and a flash-hole reamer will quickly show you how consistent brass is by manufacturer and even by individual lot. That exercise also makes the prices charged for high-quality brass seem ridiculously cheap. That doesn’t mean that I advocate neck-turning or other uniforming practices, nor do I advocate spending scandalous amounts of money on long-range brass. However, our sport is about consistency. The consistency of your brass is a matter of choice, whether you choose to simply segregate cases by weight (cheap option), neck turn (labor intensive) or open your wallet a little wider for premium brass.
Weighing Charges vs. Throwing with Powder Measure
To measure or weigh? For a long time, I used a powder measure to throw all of my 600-yard loads. The powder I was using metered well, and the results downrange didn’t justify the extra time spent with a scale. That was in the day of iron sights though. Nowadays, I’m throwing my charges and trickling up to the desired weight as measured on a scale that weighs to a 100th of a grain.
To quantify the difference between individually weighing each charge versus throwing charges with a powder measure, I weighed six kernels of powder that I trickled into the pan and then dumped them into the hopper. Going through that process 10 times, I came up with an average weight of .08 grains for six kernels. Next, I threw 50 charges for weighing using my powder measure. If I felt the measure hanging up as it cut kernels, I put the charge back into the hopper without weighing it.
That’s six kernels of powder sitting in the pan — average weight .08 grains.
Those 50 smoothly-thrown charges varied .26 grains from lowest to highest, with the majority varying no more than .16 grains from highest to lowest. If the desired weight was exactly in the middle, at worst you’d be .13 grains (9-10 kernels) low or high, with the majority being off no more than .08 grains (6 kernels) above or below the desired charge weight. Is that enough to send a shot outside the 2-MOA 10-Ring? Probably not.
Has more consistent brass and weighing charges to one-hundredth (0.01) of a grain added up to higher scores? Honestly, this question is hard to answer. Looking at the results on paper at 200 yards, using a powder that meters well combined with a consistent touch on the loading lever doesn’t appear measurably different than meticulously weighing each and every powder charge. Looking back over my 600-yard plots however, I can see a trend toward a group that is closer to X-Ring height.
Since the bullseye is widest at the center, shooting groups that are the height of the X-ring gives you more room for error when the wind is blowing. That can translate into higher 600-yard scores.
How You Load Your Ammunition vs. How You Load Your Rifle
The loading/chambering cycle of the AR-15 is, in a word, violent. You have a relatively heavy bolt and carrier assembly under power of a stout buffer spring slamming forward to chamber each round of ammunition. By design, those rounds were supposed to be held securely by the magazine feed lips until the bolt stripped them off the follower. Obviously, due to their overall length, 600-yard loads can’t be chambered that way. Although the barrel extension is funnel-shaped, it’s also got a lot of “teeth” ringing the inside of it (see below).
Whether you’re using a standard magazine or a single-round loading device (SLED), dropping a round in the loading port and releasing the bolt is an act of faith in that you’re trusting the bullet to arrive in the chamber undamaged.
Ask yourself, how many times have you seen someone drop a round on the follower, press the bolt release and watch as the bolt jammed on a cockeyed round? If that happens once every 100 tries, how many times did the bolt close on a scratched, dented, or misaligned bullet? Could that be the cause of the occasional errant shot?
My technique is to drop each round on top of the SLED and then push it slightly forward with my finger, partially chambering it before releasing the bolt. Admittedly, some people may be unable to do this due to body configuration or left-handedness, but why go to all the trouble of loading “perfect” ammunition and then damage it on the way into the chamber?
Now that we’ve covered bullets, brass, and assorted errata we can move on to discussing loads for 600 Yards…
The NRA Highpower 600-yard target has a 6-inch (1 MOA) X-Ring, and a 12-inch (2 MOA) 10-Ring.
Load Development for 600 Yards
Finding a load for 600 yards is a lot like finding a load for short range. Once I decide on a bullet, powder, primer, velocity range and a measured guesstimate of seating depth, I load 10 rounds of each test load, increasing in 0.2 (2/10) grain increments. I test them from the prone position at 200 yards. Ideally, I want to see two loads that are 0.2 (2/10) of a grain apart that shoot almost identical groups. The load that I choose will fall in between the two best shooting loads that I tested. If the first load is XX.2 grains and the second is XX.4 grains, my chosen load will be XX.3 grains.
Why develop loads in 0.2-grain (tenths) increments if I have a scale that measures in 0.01-grain (hundredths) increments? Or, why not test in 0.1-grain increments?
For me, working in 0.2-grain increments gets me to the results quicker. Also, there is a difference between accuracy and consistency in this scenario. Developing loads in 0.2-grain increments gets me to an accurate load. Producing that load using a scale that accurately measures to .01-grain insures a consistent load, assuming that I do my part.
Once I’ve settled on a load, it’s time to play with seating depth, if I choose to. If I’m lucky and the groups are acceptable as-is, I won’t do anything. If I think there’s room for improvement, I’ll experiment a little. Depending on the bullet, changing the seating depth by a couple of thousandths one way or the other may change the group size. During this phase of testing, it’s a good idea to chamber a round and see if the entire round will then extract. If you leave a bullet stuck in the throat, your rounds are too long. Finding that out at a match can ruin an otherwise good day.
Danny Arnold shooting his AR15 Service Rifle, standing position at 2021 CMP Eastern Games.
Another thing to keep in mind is that your barrel is not static. Every round fired has an effect on the throat, vaporizing and scouring away metal until the distance the bullet travels before meeting the rifling measurably increases. If you have chosen a bullet that shoots best when close to the lands, you’ll need to periodically re-measure and possibly change your bullet seating depth to maintain that optimal relationship.
The Elephant in the Room — User Skill Level
There’s really not a delicate way to put this, so I won’t try. There’s little point in spending time and effort developing a load that shoots into half-MOA off the bench if you’re only capable of shooting 2 MOA using a sling right now.
That doesn’t mean that there’s no hope. On the contrary, it just means that your time and effort is better spent practicing with some good short-range ammunition on reduced targets at a 100 or 200-yard range. At that distance, wind is not a factor and your technique can be improved more quickly so you’re in a position to benefit from that ½ MOA ammunition.
About Team CMP
CMP has created a Highpower Team with top competitors. Team CMP competes at several events throughout the year and most importantly, helps to teach Highpower Clinics at CMP Competition Events. Learn from Team CMP at Camp Perry during the Advanced Highpower Clinic, scheduled this year for July 30 through August 1, 2021. Visit the Highpower Clinic Web Page for more information.
The Civilian Marksmanship Program is a federally-chartered 501(c)(3) non-profit corporation. It is dedicated to firearm safety and marksmanship training and to the promotion of marksmanship competition for citizens of the United States. For more information about the CMP and its programs, visit www.TheCMP.org.
For load development, some guys shoot 3-shot groups. Other guys shoot 5-shot groups, or even 10-shot strings. But for testing its projectiles, Sierra Bullets takes it to another level entirely. A while back Sierra was testing its .30-Caliber 175gr HPBT MatchKing in the Sierra underground tunnel. The results appear above — a FIVE HUNDRED Round group!
500 Shots Form 0.82 MOA Group at 300m (328 yards)
Sierra’s trigger-pullers sent five full boxes of bullets down-range at a single target. The photo above shows the result of 500 shots taken in a 300 meter test tunnel. The raw group size, edge to edge of the farthest shots, is about 3.13 inches, as shown on the calipers’ metal linear scale. Subtract a .308″ nominal bullet diameter* to get the 2.823″ on the digital readout. So you’re seeing a 2.823″ group at 300 meters (328 yards). One MOA at this distance is 3.435″ so this 500-round group is 2.823 divided by 3.435 or 0.82 MOA (0.8218 MOA to be precise).
This 500-round group was shoot as part of a pressure/velocity test for a commercial customer. The cartridge was .308 Winchester, loaded at 2.800″. The powder was Reloder 15. A 26″ barrel was shot from a return to battery rest. The gun was cleaned every 125 rounds and two foulers shot.
What do you think — could you beat this group from a bench for 500 rounds?
One Facebook poster joked: “500-round group? Everyone knows anything less than 1000-round groups are a waste of time and statistically irrelevant.”
Sierra’s 300 Meter Testing Tunnel
Ever wonder how (and where) Sierra tests its bullets? The answer is underground, in a 300-meter test tunnel located under Sierra’s factory in Sedalia, Missouri. The photo above shows the construction of the tunnel back in May, 1990. Like most bullet manufacturers, Sierra does live-fire bullet testing of its projectiles. Sierra’s 300-meter test range is the longest, manufacturer-owned underground bullet test facility in the world. In years past, Sierra offered free visits to the test tunnel as part of a factory tour.
* Normally, to get an exact group size, you should subtract the TRUE bullet hole size, which is usually smaller than the nominal bullet diameter. E.g. a .308 bullet hole may show on paper as .298 or so. But here, for simplicity, we are subtracting .308″ because we do not have the original target to measure.
A while back, Sinclair International’s Reloading Press Blog featured a “round-table” discussion of reloading techniques. Sinclair’s team of tech staffers were asked: “What do you feel is the one-most crucial step in precision reloading?”
