Forum member Danny Reever and this Editor have discussed how novice reloaders can struggle with the fine points of reloading, making errors in seating depth, neck-bushing choice, or sizing their cases. We agreed that a good resource covering more than “Reloading Basics” is sorely needed. Danny reminded me that Glen Zediker’s excellent Handloading for Competition book has been available since 2002. Danny says this may still be the best guide in print for those getting started in precision reloading, though the book is not without flaws.
Danny observed: “I consider this still the best book out there on the subject. I’ve bought a lot of other books only to be sorely disappointed after spending $30-$40 of my hard-earned cash. This book is not one of those! I’ve read and re-read Zediker’s treatise at least four times and refer to it often for advice while reloading. My number one suggestion for those who buy the book is to sit down with a highlighter and read it cover to cover. It’s well-written with a bit of humor and it is not boring.”
Extremely comprehensive, Zediker’s book covers nearly all of the key factors involved in accurate reloading: case sorting, brass prep, load development, neck-sizing, full-length sizing, bushing selection/use, tool selection, priming, powder measurement, and bullet seating. The book also explains how to test and evaluate your ammo, and how to monitor and interpret pressure signs.
There are many “must-read” sections in Zediker’s book, according to Danny: “The section beginning on page 161 dealing with concentricity (and how to achieve it) is excellent. Likewise the Load Limits section discussing pressures offers very valuable advice and info. You should also read Zediker’s commentaries about load testing, powders (burn characteristics etc.), and the effects of temperature.”
Zediker has conveniently provided a detailed summary of his book on the web, complete with table of contents, sample pages (PDF format), and dozens of illustrations. Shown above is just one small section that covers ejectors.
Overall, we recommend Glen Zediker’s Handloading for Competition, though the book definitely could use some updating. Danny says: “Plunk down the [money] and buy this book, you won’t be sorry.” Zediker’s book is available from Amazon.com ($34.99), Midsouth Shooters ($33.49), and Zediker Publishing ($36.95).
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Factory-loaded ammunition has become very hard to find, particularly pistol ammo. Concerns over social unrest, personal security, and the upcoming election have spiked demand for loaded ammo. Everyone is asking “where has all the ammo gone?”
Pistol Ammo Hard to Find
In particular, 9mm pistol ammo flies off the shelves as soon as it arrives, and even major online vendors such as Midsouth Shooters, MidwayUSA, and Natchez have very limited supplies.
Need Ammo? Load Your Own…
One answer to the ammo shortage is to load your own. And if you want to produce a large quantity of ammo in a short amount of time, the progressive press is the answer. There are many progressive press systems, from modest Lee progressives to high-end, automated systems from Mark 7 (Lyman). In this article we feature the “latest and greatest” progressive press from Dillon — the new eight-station RL 1100 Press with Case-Feeder.
Our friend Gavin Gear of UltimateReloader.com got his hands on Dillon’s impressive new RL 1100. In two videos, Gavin shows how to set up the RL 1100 and then he demonstrates how to produce 9mm pistol ammo with this impressive 8-station press.
Gavin says: “My Dillon RL-1100 is cranking out the 9mm, and in this video we bring it up to ‘full tilt’ speed” [with the MR. Bullet Feeder and the Dillon Case-Feeder]. If you watch the video, you’ll see Gavin produce 9mm ammo at a rate of nearly 50 rounds per MINUTE!
Gavin equipped his new RL 1100 with two cool products from Double Alpha Academy (DAA) — the Mr.Bulletfeeder® as well as an advanced, Magnetic Powder Check. When loading ammo you can never be too safe, so we definitely recommend the use of powder-check dies (we use a conventional RCBS powder-check die on our progressives). The DAA bullet feeding system is an important add-on that significantly increases output rates when used in concert with the Dillon Case-Feeder (blue funnel).
RL 1100 Reloading Stations with Powder Check and Bullet Feeder
RL 1100 Stations shown above:
1. Case inserter
2. Sizer/De-Primer
3. Swager (with hold-down)
4. Priming (no die)
5. Powder charge and expansion (expansion for pistol cartridges only)
6. Double Alpha Magnetic Powder Check
7. Mr. Bullet Feeder bullet feed die
8. Bullet seating and Crimping
Note: In order to accommodate the magnetic powder check die AND the bullet feed die, bullet seating and crimping were combined at the last station.
The RL 1100 has some very impressive features that allow faster and easier ammo production. An Eccentric Roller Bearing Drive System reduces friction. The RL 1100’s heavier frame provides greater rigidity for more efficient cranking. The RL 1100 also boasts an improved shellplate indexing system. Priming is enhanced through a spring-loaded Priming Station Locator and Upgraded Primer Pocket Swager.
Dillon RL-1100 Set-Up Video:
Loading with the “Turbocharged” Dillon RL-1100
Gavin was very impressed with his RL-1100: “This reloading setup is [great]. Every crank of the lever yields a completed cartridge, and the attainable speeds are AMAZING. The case feeder and bullet feeder had no trouble keeping up with my quick pace using this setup. And it is great to know that every powder charge is being checked.
This press is very reliable and smooth, bridging the gap between lower cost home set-ups and six-figure commercial loading equipment packages. What’s next? I’ll be performing a caliber changeover to .308 Winchester.”
The DAA Magnetic Powder Check can be used on a variety of Progressive Presses.
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When neck-turning cases, it’s a good idea to extend the cut slightly below the neck-shoulder junction. This helps keep neck tension more uniform after repeated firings, by preventing a build-up of brass where the neck meets the shoulder. One of our Forum members, Craig from Ireland, a self-declared “neck-turning novice”, was having some problems turning brass for his 20 Tactical cases. He was correctly attempting to continue the cut slightly past the neck-shoulder junction, but he was concerned that brass was being removed too far down the shoulder.
Craig writes: “Everywhere I have read about neck turning, [it says] you need to cut slightly into the neck/shoulder junction to stop doughnutting. I completely understand this but I cant seem to get my neck-turning tool set-up to just touch the neck/shoulder junction. It either just doesn’t touch [the shoulder] or cuts nearly the whole shoulder and that just looks very messy. No matter how I adjust the mandrel to set how far down the neck it cuts, it either doesn’t touch it or it cuts far too much. I think it may relate to the bevel on the cutter in my neck-turning tool…”
Looking at Craig’s pictures, we’d agree that he didn’t need to cut so far down into the shoulder. There is a simple solution for this situation. Craig is using a neck-turning tool with a rather shallow cutter bevel angle. This 20-degree angle is set up as “universal geometry” that will work with any shoulder angle. Unfortunately, as you work the cutter down the neck, a shallow angled-cutter tip such as this will remove brass fairly far down. You only want to extend the cut about 1/32 of an inch past the neck-shoulder junction. This is enough to eliminate brass build-up at the base of the neck that can cause doughnuts to form.
The answer here is simply to use a cutter tip with a wider angle — 30 to 40 degrees. The cutter for the K&M neck-turning tool (above) has a shorter bevel that better matches a 30° shoulder. There is also a 40° tip available. PMA Tool and 21st Century Shooting also offer carbide cutters with a variety of bevel angles to exactly match your case shoulder angle*. WalkerTexasRanger reports: “I went to a 40-degree cutter head just to address this same issue, and I have been much happier with the results. The 40-degree heads are available from Sinclair Int’l for $15 or so.” Forum Member CBonner concurs: “I had the same problem with my 7WSM… The 40-degree cutter was the answer.” Below is Sinclair’s 40° Cutter for its NT-series neck-turning tools. Item NT3140, this 40° Cutter sells for $14.99. For the same price, Sinclair also sells the conventional 30° Cutter, item NT3100.
Al Nyhus has another clever solution: “The best way I’ve found to get around this problem is to get an extra shell holder and face it off .020-.025 and then run the cases into the sizing die. This will push the shoulder back .020-.025. Then you neck turn down to the ‘new’ neck/shoulder junction and simply stop there. Fireforming the cases by seating the bullets hard into the lands will blow the shoulder forward and the extra neck length you turned by having the shoulder set back will now be blended perfectly into the shoulder. The results are a case that perfectly fits the chamber and zero donuts.”
* 21st Century sells carbide cutters in: 15, 17, 20, 21.5, 23, 25, 28, 30, 35, 40, and 46 degrees. PMA Tool sells carbide cutters in: 17.5, 20, 21.5, 23, 25, 28, 30, and 40 degrees, plus special short-neck cutters.
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Forum member Nodak7mm has discovered an ideal way to store your rifle cleaning rods in your garage or loading room. Using inexpensive Berkley Horizontal Fishing Rod Racks, Nodak7mm has secured a half-dozen Dewey rods on the back of a door. You could also mount the racks along a wall or on the side of a storage cabinet. This installation takes up minimal space and the Berkley Racks cost just $11.96 at Amazon (select “6 Rod Rack”) or $16.50 per set at Walmart. If you prefer wood, Amazon also sells a pine 6-rod wall rack for $22.45.
Nodak7mm explains: “I was moving some fishing poles around and ended up with an extra pair of Fishing Rod wall racks. I said to myself, ‘I bet this would hold my Dewey cleaning rods’. I mounted the pair on the inside of a closet door in my man cave and put my cleaning rods in it. It works like a charm and is far cheaper than a specially-made rack that only lets the rods hang. One can even slam the door with the rods mounted and they stay put. This rod rack set… is made by a nationally recognized name and does a great job of holding the cleaning rods securely and safely.” These are inexpensive and are easy to mount to a door or wood cabinet.
Stow Your Cleaning Rods on Your Gun Safe
Another option is to make a rod set with a magnetic backing strip. This can be affixed to the sides of your gun safe or steel storage cabinet. Here is a home-made, magnet-affixed cleaning rod holder made by Forum Member “BobM”. This smart installation works great. CLICK HERE for more information.
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Three new powder lines have been added to the Hodgdon “family” of propellants. Hodgdon Powder Company (“Hodgdon”) has acquired Accurate and Ramshot smokeless powder brands from Western Powders, along with the Blackhorn 209 muzzleloader brand. This acquisition is effective October 1, 2020. Hodgdon will begin shipping these powders immediately to wholesale and retail customers.
This represents a major expansion of Hodgdon’s powder line-up which also includes the popular Hodgdon, IMR, GOEX, and Winchester propellants. Hodgon’s ADI-produced powders, such as H4895, Varget, and H4350 are among the most “in-demand” propellants for precision hand-loaders and competitors.
“This acquisition is another example of our dedication to the handloader and muzzleloader hunter,” said J.B. Hogdon and Bob Hodgdon, co-owners and sons of the founder of the Hodgdon Powder Company. “We have experience in acquiring the IMR Powder brand in 2003, the Winchester Powder license in 2005 and the GOEX brand in 2009 and we plan to put this experience to use in expanding the reach and customer base of the Ramshot, Accurate, and Blackhorn 209 brands.”
Acquisition Expands Hodgdon’s Ballistics Lab Resources
“This acquisition of the Ramshot and Accurate brands further solidifies our portfolio of smokeless brands and products for our handloading end users,” said Steve Kehrwald, president and CEO of Hodgdon Powder Company. “And the addition of Blackhorn 209 to our world-class muzzleloading brands like Pyrodex and Triple Seven uniquely positions us to serve the muzzleloading consumer. With these brands, we also add the capabilities of an additional ballistics lab to continue developing the data our customers demand from our Reloading Data Center and publications like our Annual and Basic Manuals.”
“Hodgdon has always been a strong competitor in the reloading powders industry,” said Doug Phair of Western Powders. “The Hodgdon family has built a robust company. Ramshot, Accurate, and Blackhorn 209 will make excellent additions to the Hodgdon family of powders.”
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Cartridges of the World (16th Edition), belongs in every serious gun guy’s library. This massive 688-page reference contains illustrations and load data for over 1500 cartridge types. If you shoot a wide variety of cartridges, or are a cartridge collector, this book is a “must-have” resource. The latest edition (release date 7/23/2019) includes 50 new cartridge types and 1500+ photos. This print version can be ordered for $26.49 at Amazon.com (plus shipping and tax), while a Kindle eBook version costs $14.99.
Updated 16th Edition with Feature Articles
The 16th Edition of Cartridges of the World includes cartridge specs, plus tech articles on Cartridge identification, SAAMI guidelines, wildcatting, and new cartridge design trends. Cartridges of the World, the most complete cartridge reference guide in print, now includes a lengthy full-color section with feature articles such as 7mm Rem Magnum, .44 Special History, and “P.O. Ackley’s Best Improved Cartridges”.
Cartridges of the World 16th Ed. CHAPTERS:
Chapter 1: Current American Sporting Cartridges
Chapter 2: Obsolete American Rifle Cartridges
Chapter 3: Wildcat Cartridges
Chapter 4: Proprietary Cartridges
Chapter 5: Handgun Cartridges of the World
Chapter 6: Military Rifle Cartridges of the World
Chapter 7: British Sporting Rifle Cartridges
Chapter 8: European Sporting Rifle Cartridges
Chapter 9: American Rimfire Cartridges
Chapter 10: Shotgun Shells
Chapter 11: U.S. Military Ammunition
Chapter 12: Cartridge ID by Measurement
Cartridges of the World by author Frank C. Barnes was first published in 1965. The 16th Edition is edited by W. Todd Woodard, Editor of Gun Tests magazine and author of several firearms reference books. Frank Barnes (1918-1992) began collecting information on handgun cartridges at the early age of 12, thanks to his father, a police officer. Frank Barnes was an innovative cartridge designer, who invented the original 308 x 1.5″ Barnes, predecessor of the 30BR case.
Before Frank began a law enforcement career, he was a college professor. Frank was also a pilot, and a race-car driver. Learn more about Cartridges of the World (15th Ed.) at www.gundigest.com.
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Ever wondered what caused a particular bulge or marking on a case? And more importantly, does the issue make the case unsafe for further use? Sierra Bullets Ballistic Technician Duane Siercks offers some insight into various issues and their causes in two Case Diagnostic articles from the Sierra Blog.
Incipient Case-Head Separation
This is a Winchester .308 Win case that has a real issue. This case has a very obvious incipient case head separation in the process of becoming a complete failure.
This is most commonly caused by over-sizing the case causing there to be excess headspace on the case. After a few firings and subsequent re-sizing, this case is just about ready to come completely apart. Proper die adjustment is certainly a requirement here. Of course this case is not safe to reuse.
Excessive Pressure (Load Too Hot)
If you will notice in the picture of the case rim, there are two pressure signs to notice. First, look at the primer. It is basically flattened to about the max of what could be considered safe. If this was the only pressure sign noted, I would probably be fine with this load, but would constantly keep an eye on it especially if I was going to use this load in warmer temperatures. This load could easily cross into the “excess pressure” realm very quickly.
There is another sign of pressure that we cannot ignore. If you’ll notice, there is an ejector mark apparent that is located over the “R” of the R-P headstamp. This absolutely tells us that this load would not have been in the safe pressure range. If there were any of these rounds loaded, they should not be fired and should be dis-assembled. This case should not be reloaded.
Split Case-Neck
Here we have an R-P .22-250 case that has died the death. Everything looks fine with this case except the neck is split. This case must be tossed.
A split neck is a normal occurrence that you must watch for. It is caused by work-hardening of the brass. Brass cases get harder with age and use. Brand new cases that are stored for a period of time can become hard enough that they will split like this case within one to two firings. I have had new factory loads do the same thing. Then as we resize and fire these cases repeatedly, they tend to get harder and harder. Eventually they will split. The life of the case can be extended by careful annealing practices. This is an issue that would need to be addressed in an article by itself. Of course this case is no longer usable.
In the classes that I teach, I try to use examples like this to let the students see what they should be looking for. As always, if we can assist you, whether you are new to reloading or very experienced, contact us here at Sierra Bullets by phone at 1-800-223-8799 or by email at sierra@sierrabullets.com.
Dented Case Body
Here we have a Lake City 7.62×51 (.308 Win.) case with two heavy marks/dents in the case body.
This one may be a bit of a mystery. It appears as if this case may have been caught in the action of a semi-auto rifle when the firearm jammed or the case failed to clear during the cycling process. I probably would not reload this case just to prevent any feeding problems. This also appeared to be a factory loaded round and I don’t really see any pressure issues or damage to the case.
Multiple Problems — Lake City 5.56×45 unknown year.
This case has suffered multiple failures and cannot be re-used. First its has have a very rounded shoulder that is split. Upon first look it was obvious that this round had been a victim of excess pressure. The firearm (perhaps an AR?) was apparently not in full battery, or there was possibly a headspace issue also. While taking a closer look, the primer was very flat and the outside radius of the primer cup had been lost. High pressure! Then I also noticed that there was an ejector mark on the case rim. This is most certainly an incident of excessive pressure. This case is ruined and should be discarded.
It is very important to observe and inspect your cases before each reloading. After awhile it becomes second nature to notice the little things. Never get complacent as you become more familiar with the reloading process. If ever in doubt, call Sierra’s Techs at 1-800-223-8799.
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Looking for a good load for a new rifle? Or perhaps you want to try a new powder and bullet combo for an existing rig. One of the best places to start for load data is Hodgdon’s online Reloading Data Center for pistol, rifle, and shotgun reloaders. Check out the Reloading Data Center at www.HodgdonReloading.com.
In the Data Center, you’ll find thousands of load recipes for pistol, rifle, and shotgun. Rifle shooters will find dozens of loads for their favorite Hodgdon, IMR, and Winchester powders such as H4198, H4895, Varget, H4350, and IMR 8208 XBR. And Hodgdon’s Reloading Center is “mobile-friendly” so it works well with smartphones and tables. Navigation is easy, and you can set the search criteria easily choosing your favorite powder or bullets. After choosing a cartridge, you can pre-select specific bullet weights and powder types. That quickly delivers just the information you want and need. You won’t have to scroll through scores of entries for bullets or powders you don’t use.
Mobile users will notice that the current Hodgdon Reloading Center is much more “user-friendly” for smart-phone and tablet users. Controls have been optimized for touch-screens, and buttons are large and easy to use. Likewise the results are displayed in a large, easy-to read format.
How to Get Started with Handloading
Getting started in Reloading? Ultimate Reloader offers a helpful introductory video that covers the basics. In addition, a recent Ultimate Reloader article reviews the types of reloading presses, plus the other gear you’ll need, from dies to powder dispensers.
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Lyman has just released an expanded, updated Second Edition of its AR Reloading Handbook. The original handbook was the first reloading manual dedicated exclusively to the most popular semi-auto rifle in the USA. The Second Edition of this comprehensive Lyman AR Reloading Handbook has been updated to include more cartridge types and significantly more load data. This provides AR shooters with reloading info for the vast majority of popular chamberings used in AR-platform firearms. GET BOOK HERE.
Reloaders will appreciate the extensive pressure-tested data covering a very wide selection of bullet types and powder types. The Second Edition provided data for newer cartridges such as the .224 Valkyrie, .22 Nosler, .24 Nosler, 350 Legend, as well as sub-sonic data. In addition, articles by well-known authorities are included, covering topics such as “Building An AR” and “AR15 Gas System Lengths”. This book is available right now direct from Lyman and will soon be avialable through Amazon.
Features of Lyman AR Reloading Handbook (Second Edition)
— Reloading data for popular AR-platform cartridge types, including the .223 Rem, .224 Valkyrie, 6.8 Rem, .300 AAC, 7.62×39, 350 Legend, 450 Bushmaster, .50 Beowulf and more.
— Many informative articles on specialty topics such as Reloading for Suppressors and Building ARs.
— Load Data covers all major brands of bullets and powders.
— Load Data for cast bullet data and sub-sonic loads.
AR-Platform Insights — Operation and Maintenance Tips
Here are two helpful videos for AR owners. The first uses 3D computer animation to show how AR-platform rifles work — from the inside. The Cutaway views show the operation of the gas system and bolt while cycling. The second video, by legendary competitive shooter Jerry Miculek, provide helpful guidance on AR disassembly and maintenance.
Book publishing tip from EdLongRange. We welcome reader submissions.
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At the request of our readers, we provide select “Deals of the Week”. Every Sunday afternoon or Monday morning we offer our Best Bargain selections. Here are some of the best deals on firearms, hardware, reloading components, optics, and shooting accessories. Be aware that sale prices are subject to change, and once clearance inventory is sold, it’s gone for good. You snooze you lose.
1. MidwayUSA — Vortex Viper Scope Scale, under $300
⏺ Huge discounts on Vortex Vipers with lifetime warranty
Need a scope for that hunting rifle or varmint rig? Here are two great deals on quality Vortex Viper scopes. For a deer rifle choose the 2.5-10x44mm Viper HS scope priced at just $249.99 — a 39% savings. This scope weighs just 16.5 ounces — that’s important on a hunting rig you’ll carry all day long. For varminting duties, where you need more magnification, there’s a 6.5-20x44mm Vortex Viper on sale for just $299.99, that’s 30% off. Either way you get a good scope with superb Vortex lifetime warranty for under $300.00.
2. Bullet Central — Berger Bullets in Stock
⏺ Good prices on high-demand target bullets from Berger
With concerns over social disorder, reloading components have been harder to find. For you match shooters looking for quality bullets, head over to BulletCentral.com. There you’ll find a large selection of Berger target bullets in stock. Not only does Bullet Central has a large supply of Berger bullets, but the prices are about as low as you can find now. That’s a win-win.
Who doesn’t love a good waterfowl hunt? It’s a great outdoor escape that can put food on the table. Right now Sportsman’s Warehouse is offering a quality waterfowl shotgun at a great price. The Winchester SXP Waterfowl Hybrid Hunter in 12ga or 20ga is on sale now for just $354.99. These well-made, 3-1/2″-shell-capable shotguns feature an ultra-tough Mossy Oak and Permacote protective finish.
⏺ Wireless photos and videos, good controls, USB Charging
In the quest for better borescope performance, manufacturers are improving their electro-optics offerings. At the forefront is Lyman, the company that pioneered the affordable, digital borecam. Lyman has released its new Borecam PRO 24″ wireless borescope. This boasts wireless WiFi operation, 720P resolution for sharp images, and adjustable light intensity. The BoreCam Pro has a 24″ long rod that will fit all .20 caliber and larger-diameter barrels. The Borecam PRO takes photos and video with the push of a button and has easy to use Apps for iOS and Android mobile devices.
5. Amazon — WIREGEAR Gunsmith Punch Set, $39.99
⏺ Versatile punch set performs multiple gun tasks
When working on firearms and removing or assembling component, you definitely need a good set of precision punches to keep from damaging anything. We found this great WIREGEAR Gunsmith Punch Set that even comes with a punch block too. With this punch set you can feel confident that you can remove any pin without harming your finish or damaging holes.
6. Palmetto State Armory — Taurus G2c 9mm Pistol, $299.99
⏺ Good CCW 9mm carry pistol for under $300.00
Right now compact 9mm carry guns are in very high demand. Many gun vendors have limited inventory and have raised prices. Here’s a good little compact carry gun at an attractive price — half what you might pay for a 9mm Glock 19 these days. Palmetto State Armory has the black-on-black Taurus 9mm G2c for just $184.99. This affordable 9mm handgun is a true compact, 6.25″ OAL, and weighing just 21.2 oz. unloaded. Despite its small size, the G2c has a 12-round magazine. We like the fact it has a left-side manual safety (unlike the Glock).
7. Graf & Sons — MTM Promotion FREE Patch Catcher
⏺ Buy $40 of handy MTM containers, get FREE Patch-Catcher
Right now, if you buy at least $40 of MTM products at Grafs.com you can get a FREE MTM Patch Catcher or Hat. The patch catcher is great and allows you to keep all your soiled patches off your bench or table and easily throw them away. Trust us, you’ll find it easy to get your money’s worth for the $40 purchase — MTM makes high quality ammo carriers, range boxes (with cleaning cradles), pistol storage boxes, ammo crates, cleaning rod carriers, bore guides, and compact rests. We use and recommend MTM range boxes and MTM ammo carriers.
⏺ Inexpensive, ultra-lightweight gun support — good for sight-in or ARs
If you’re tired of carrying heavy sandbags to rest your guns, consider a new alternative. The BenchMaster Weapon Rack XBlock Gun Rest costs less than $20 and weighs just 7.1 ounces! Sized 8″ x 6″ x 4″, it can be used in multiple ways to support your firearms. Made from lightweight, high-density foam, this rest is impervious to moisture and mildew. This XBlock is a good inexpensive option for sighting in a deer rifle before your annual hunt. Or keep an XBlock behind your truck seat as an “anytime” rest. BenchMaster also makes an adjustable 3-section Bench Block Gun Rest ($27.99) that works well with ARs.
9. Amazon — Hornady One Shot, $9.99
⏺ Dry-Film Lube — not sticky, easy to apply, used by top shooters
If you’re looking for a mess-free way to lube cases before sizing give Hornady One Shot a try. Get 7 oz. can for $9.99, or 14 oz. can for $13.99. It’s easy to apply and leaves a grease-free, friction-reducing film that works great for full-length case sizing. Here’s a good video that shows application methods with tips to ensure great results with your brass.
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Here’s something you’ve never seen before — a full-size rifle chambered for the tiny 7.62×25 Tokarev round. This rifle was a fun project by Les E., aka “scasa” in our AccurateShooter Forum. This is a true “home-built” rifle. Les machined the action himself (receiver AND bolt), chambered the barrel, and crafted the stock from a blank. You’ll find complete build details (with machining photos) in this Forum Thread.
Why did Les build this unique rifle? He tells us: “I just thought it would make a nice little rifle cartridge with light bullets and subsonic with heavier ones. D.J. Jones had something similar as the ‘Mini Whisper’.”
Les designed and built the action and bolt to fit the tiny 7.62×25 Tokarev cartridge. He told us: “Once upon a time I got this idea to make a bolt action with front locking lugs, full diameter bolt, Remington trigger. It took me years to get it all figured out and make all the tooling, then it took about six months to build the gun”. The rifle features a 1:10″-twist Adams & Bennett barrel that Les chambered himself.
Les designed and crafted the receiver and bolt assembly himself. The bolt features an extractor but not an ejector — the empty case stays on the end of the bolt. The extractor slot cuts through one lug, but Les says it still has 10 times the required strength.
Details of Action Design and Machining
Les explained: “The action started as a piece of 4160 bar stock. I drilled and reamed all the holes in my 12×36 Craftsman lathe. Cutting the slot inside for the locking lugs to pass through was the most difficult part. There were no blueprints for this and just a couple of sketches to get the slots right for the bolt handle slot and extraction cams. Everything is design on the fly. I used a grade 8 bolt for the bolt which did not require any hardening, they’re pretty hard already. Although I did make several receivers before I got it figured out, I only made one bolt.”
Surprisingly, Les is not a machinist by trade. He is just a very smart guy who learned by doing: “I’ve never had any machinist training. I mostly learned by trying different things until I found what works.”
NOTE: Under Federal law, it is legal to build an action or complete rifle for personal use (not for resale). Refer to ATF Regulations.
As you might expect, this cartridge is naturally pretty quiet. Les says it “makes less noise than a .17 HMR”. Recoil is also minimal. In a 9-lb rifle (with scope), shooting free recoil, the rifle moves only about three inches. Considering this is a tiny pistol cartridge, the accuracy is pretty good, as you can see:
Loading for the 7.62×25 Tokarev in a Rifle
The cartridge brass comes from Sellier & Bellot pistol ammo. Les currently loads with AA #7 and AA #9 powders, but he may try some others. His favorite load so far has Hornady 168gr A-Max bullets pushed by AA #9 powder and CCI 400 primers. This produced a 0.437″ group at 50 yards.
How does Les like the cartridge? He says: “I wish the 7.62×25 had a longer neck. At 0.140″ it’s pretty short. I think a longer neck would help getting things lined up better.” He notes that boat-tail bullets seem to load easier than flat-base projectiles.
Ammo is loaded with inexpensive Lee dies: “I’m using Lee dies and they seem to work OK. I’d like a better seater die and I may modify this one.”
Les reports: “The 168gr Berger moly LTB didn’t do as well as the 168gr A-Max so I started working with the A-Max. I’m loaded really long and the Tokarev evidently has a pretty long freebore but I managed to get it into the lands. The target photo above is the best this gun has ever shot. I’ve gotten mostly two-inch groups at 50 yards (my max home range distance). Recently I made some progress. My best group was a little less than 1/2 inch at 50 yards.”
Special Features of the Stock
Les built the stock himself from a laminated blank. For this project, Les added some interesting features to the stock. He created his own adjustable cheekpiece using all home-crafted hardware.
Les also fitted a barrel tension adjustment system in the stock to help tune the barrel harmonics. There is a hex-head machine screw in the bottom of the stock for adjusting the upward tension on the barrel.
Les crafted this stock with a thumbhole pattern with finger grooves. He has used this design on other stocks he has built as he likes the look and “feel”.
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Here’s the super-speedy way to turn case-necks. Our friend Erik Cortina figured out how to turn his match cartridge case-necks using his milling machine. Erik told us: “While in Raton [a while back], Mid Tompkins told me that he turns his brass on milling machine. He said he could do about 500 in two hours, so I decided to try it.”
Erik fitted a Don Nielson “Pumpkin” neck-turner to the mill, and he used a modified 21st Century case holder to secure the brass. As you can see from this video, Erik was very successful with the process. The tool spins at 1500 rpm, turning Lapua 6.5-284 cases that have been necked up to 7mm.
Video Shows Eric Cortina Neck-Turning Cases with Milling Machine:
Cartridge Brass: Lapua 6.5-284 necked up to 7mm
Lubricant: Lithium grease inside and outside of neck
Neck-Turner: Nielson Pumpkin running at 1500 RPM
It’s hard to argue with Erik’s results. Here are his turned Lapua cases, which have neck-wall thickness consistent to two ten-thousandths of an inch. Think you could do better turning manually?
Some of Erik’s Facebook friends had questions about this process:
Q: Who makes the shell-holder?
Erik Cortina: I did! The shell-holder you can get from 21st Century. I Tig-welded a punch as a handle.
Q: I love the idea of working smarter not harder! Any galling issues? What are your mitigation techniques?
Erik Cortina: No issues. I use lithium grease in spray can. Makes a foam that I dip necks into.
Q: Shouldn’t either the case or the cutter be floating to allow most precise neck turning?
Erik Cortina: Up until [I tried this] I believed the same thing. I was going to build a floating case holder but decided to try rigid setup on a few cases before I built it. Results were great. Neck thickness doesn’t vary more than .0002″, which is same as when I was doing it with floating case holder on the lathe.
Q: Any problems with the Pumpkin changing the cut as it heats up?
Erik Cortina: No — there were no issues with that.
NOTE: Erik Cortina is a very skilled machinist who custom-crafted fittings used for this process. This kind of neck-turning with a milling machine may not be for the everyday hand-loader!
Nielson “Pumpkin” Neck-Turner
The circular orange cutting fixture on Erik’s Milling Machine is a Don Nielson “Pumpkin” neck-turning tool. Don designed this tool to be used by hand or with power. The Pumpkin boasts an eccentric mandrel that allows the cut to be adjusted easily in precise .0001″ increments. Benchresters like this as it allows for very precise control of cut depth and neck-wall thickness.
Nielson Neck Turner with carbide mandrel. Photo Courtesy Butch’s Reloading.
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Forum member Danny Reever and this Editor have discussed how novice reloaders can struggle with the fine points of reloading, making errors in seating depth, neck-bushing choice, or sizing their cases. We agreed that a good resource covering more than “Reloading Basics” is sorely needed. Danny reminded me that Glen Zediker’s excellent Handloading for Competition book has been available since 2002. Danny says this may still be the best guide in print for those getting started in precision reloading, though the book is not without flaws.
Pistol Ammo Hard to Find
When neck-turning cases, it’s a good idea to extend the cut slightly below the neck-shoulder junction. This helps keep neck tension more uniform after repeated firings, by preventing a build-up of brass where the neck meets the shoulder. One of our Forum members, Craig from Ireland, a self-declared “neck-turning novice”, was having some problems turning brass for his 20 Tactical cases. He was correctly attempting to continue the cut slightly past the neck-shoulder junction, but he was concerned that brass was being removed too far down the shoulder.
Forum member Nodak7mm has discovered an ideal way to store your rifle cleaning rods in your garage or loading room. Using inexpensive 
Here’s something you’ve never seen before — a full-size rifle chambered for the tiny 
The cartridge brass comes from Sellier & Bellot pistol ammo. Les currently loads with AA #7 and AA #9 powders, but he may try some others. His favorite load so far has Hornady 168gr A-Max bullets pushed by AA #9 powder and CCI 400 primers. This produced a 0.437″ group at 50 yards.
