Here’s the super-speedy way to turn case-necks. Our friend Erik Cortina figured out how to turn his match cartridge case-necks using his milling machine. Erik told us: “While in Raton [a while back], Mid Tompkins told me that he turns his brass on milling machine. He said he could do about 500 in two hours, so I decided to try it.”
Erik fitted a Don Nielson “Pumpkin” neck-turner to the mill, and he used a modified 21st Century case holder to secure the brass. As you can see from this video, Erik was very successful with the process. The tool spins at 1500 rpm, turning Lapua 6.5-284 cases that have been necked up to 7mm.
Video Shows Eric Cortina Neck-Turning Cases with Milling Machine:
Cartridge Brass: Lapua 6.5-284 necked up to 7mm
Lubricant: Lithium grease inside and outside of neck
Neck-Turner: Nielson Pumpkin running at 1500 RPM
It’s hard to argue with Erik’s results. Here are his turned Lapua cases, which have neck-wall thickness consistent to two ten-thousandths of an inch. Think you could do better turning manually?
Some of Erik’s Facebook friends had questions about this process:
Q: Who makes the shell-holder?
Erik Cortina: I did! The shell-holder you can get from 21st Century. I Tig-welded a punch as a handle.
Q: I love the idea of working smarter not harder! Any galling issues? What are your mitigation techniques?
Erik Cortina: No issues. I use lithium grease in spray can. Makes a foam that I dip necks into.
Q: Shouldn’t either the case or the cutter be floating to allow most precise neck turning?
Erik Cortina: Up until [I tried this] I believed the same thing. I was going to build a floating case holder but decided to try rigid setup on a few cases before I built it. Results were great. Neck thickness doesn’t vary more than .0002″, which is same as when I was doing it with floating case holder on the lathe.
Q: Any problems with the Pumpkin changing the cut as it heats up?
Erik Cortina: No — there were no issues with that.
NOTE: Erik Cortina is a very skilled machinist who custom-crafted fittings used for this process. This kind of neck-turning with a milling machine may not be for the everyday hand-loader!
Nielson “Pumpkin” Neck-Turner
The circular orange cutting fixture on Erik’s Milling Machine is a Don Nielson “Pumpkin” neck-turning tool. Don designed this tool to be used by hand or with power. The Pumpkin boasts an eccentric mandrel that allows the cut to be adjusted easily in precise .0001″ increments. Benchresters like this as it allows for very precise control of cut depth and neck-wall thickness.
Nielson Neck Turner with carbide mandrel. Photo Courtesy Butch’s Reloading.
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Here’s the super-speedy way to turn case-necks. Our friend Erik Cortina figured out how to turn his match cartridge case-necks using his milling machine. Erik told us: “While in Raton, Mid Tompkins told me that he turns his brass on milling machine. He said he could do about 500 in two hours, so I decided to try it.”
Erik fitted a Don Nielson “Pumpkin” neck-turner to the mill, and he used a modified 21st Century case holder to secure the brass. As you can see from this video, Erik was very successful with the process. The tool spins at 1500 rpm, turning Lapua 6.5-284 cases that have been necked up to 7mm.
Video Shows Erik Cortina Neck-Turning Cases with Milling Machine:
Cartridge Brass: Lapua 6.5-284 necked up to 7mm
Lubricant: Lithium grease inside and outside of neck
Neck-Turner: Nielson Pumpkin running at 1500 RPM
It’s hard to argue with Erik’s results. Here are his turned Lapua cases, which have neck-wall thickness consistent to two ten-thousandths of an inch. Think you could do better turning manually?
Some of Erik’s Facebook friends had questions about this process:
Q: Who makes the shell-holder?
Erik Cortina: I did! The shell-holder you can get from 21st Century. I Tig-welded a punch as a handle.
Q: I love the idea of working smarter not harder! Any galling issues? What are your mitigation techniques?
Erik Cortina: No issues. I use lithium grease in spray can. Makes a foam that I dip necks into.
Q: Shouldn’t either the case or the cutter be floating to allow most precise neck turning?
Erik Cortina: Up until [I tried this] I believed the same thing. I was going to build a floating case holder but decided to try rigid setup on a few cases before I built it. Results were great. Neck thickness doesn’t vary more than .0002″, which is same as when I was doing it with floating case holder on the lathe.
Q: Any problems with the Pumpkin changing the cut as it heats up?
Erik Cortina: No — there were no issues with that.
NOTE: Erik Cortina is a very skilled machinist who custom-crafted fittings used for this process. This kind of neck-turning with a milling machine may not be for the everyday hand-loader!
Nielson “Pumpkin” Neck-Turner
The circular orange cutting fixture on Erik’s Milling Machine is a Don Nielson “Pumpkin” neck-turning tool. Don designed this tool to be used by hand or with power. The Pumpkin boasts an eccentric mandrel that allows the cut to be adjusted easily in precise .0001″ increments. Benchresters like this as it allows for very precise control of cut depth and neck-wall thickness.
Jason C., commenting on Erik’s YouTube video stated: “I have a couple of those too. Nothing cuts like a Pumpkin. [Don Nielson] made the best cutter tool ever.” These are still available if you ask around. The photo shows Don with a case-holder mounted to a power assembly. A talented machinist and tool-maker, Don has also been a successful short- and long-range benchrest shooter, who has won NBRSA 600-Yard Championships. CLICK HERE to read about Don’s success with the 6.5×47 Lapua.
Nielson Neck Turner with carbide mandrel. Photo Courtesy Butch’s Reloading.
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Don’t have time to neck-turn hundreds of cases? Don’t want to invest in your own annealer? Want to try a Dasher or 6 BRA but don’t like the hassle of fire-forming? Then give Darrell Jones at DJ’s Brass a call at 205-461-4680. He can handle all the difficult brass forming/brass restoration chores efficiently and affordably. And Darrell’s turn-around time is typically very fast.
Hydro-Forming News — .284 Shehane, 6 PPC, 6 BRA, 6 Dasher and More
NEW for 2019! Darrell also just got a custom hydro die for the .284 Shehane, a wildcat based on the .284 Winchester. This is a very popular option for F-Open Shooters. He is also doing a ton of fire-forming for the 100/200 benchrest crowd, hydro-forming 220 Russian into 6 PPC. And he tells us “Those guys in Montana are keeping me very busying hydro-forming the 6BR Ackley (6 BRA). NOTE: Darrell offers Free Annealing with hydro-forming services, which starts at $60 per 100 cases.
With the price of premium brass topping $1.00 per case for popular match cartridges, it makes sense to consider annealing your brass to extend its useful life. You don’t want to chuck out brass that costs a buck a case (or more)! Forum member Darrell Jones offers a full range of brass prep, brass forming, and brass restoration (annealing, ultra-sonic cleaning) at very affordable prices. Starting at just $20 per 100 cases ($25/100 for magnum cases), Darrell’s company, DJ’s Brass, will anneal your used brass using the impressive Bench-Source annealing machines. Annealing plus ultrasonic cleaning starts at $35 per 100 cases ($45 for magnum cases). For a bit more money Darrell can also uniform the primer pockets and chamfer the case necks.
Custom Neck-Turning Services
Another great service DJ’s Brass provides is precision neck-turning. Darrell can neck-turn any size case to your specified neck-wall thickness. The price starts at $60.00 per hundred for standard cases or $75.00/100 for magnum size. And if you’ve got a bucket of brass to neck-turn, that’s fine with Darrell — he recently neck-turned 1500 pieces of brass for one customer!
DJ’s Brass can process everything from .17 Fireball all the way up to the big magnum cases. And the job gets done quickly. Darrell normally offers a 10-day turn-around. For most jobs, Darrell tells us, he gets the processed brass to the Post Office within three business days. For more info, visit DJsBrass.com or call Darrell Jones at 205-461-4680. IMPORTANT: Contact Darrell for shipping instructions BEFORE sending any brass for processing. ALL BRASS MUST BE DE-PRIMED before you send it.
• Anneal Case Necks Only ($20.00/100 normal or $25.00/100 magnum)
• Ultrasonic Cleaning, Check Necks, and Annealing ($35.00/100 normal or $45.00/100 magnum)
• Full Service: Uniform primer pockets, Chamfer case mouths, Ultrasonic cleaning, Anneal case necks (Starting at $60.00/100 call for quote)
• Neck Turning or trim-to-length Custom Order Service (Starting at $60.00/100 for standard cases and $75.00/100 for magnums)
• Hydro-Form Specialty cases (such as Dasher) $0.60 (sixty cents) each minimum of 100 pieces plus actual return shipping cost
• Expand Case Necks and Anneal brass (Call for Price)
• Create False Shoulder for Fire-Forming (Call for Price)
Hydro-Forming Cartridge Brass
Hydro-forming by Darrell costs $0.60 per case with 100-ct minimum. All hydro-formed cases are annealed at no extra charge after the forming process. After hydro-forming, Darrell can also neck-turn the case for an additional charge (call for combined quote). In addition to the 6mmBR-based cases shown below, Darrell can now hydro-form 6PPC cases from .220 Russian brass, and he also offers .284 Shehane.
With Darrell’s hydro-forming service you don’t have to buy any special dies or other equipment. Darrell says: “Simply send me the brass you need or have it dropped-shipped to me along with a fired case that has not been sized. If you need formed brass for a new build (gun not yet fired), let me know and I will size the brass to fit within .001″ of a PT&G GO gauge.”
DJ’s Brass Offers Specialized Custom Services
Darrell tells us: “At DJ’s Brass, we can handle all your brass refurbishing needs. From ultrasonic cleaning to custom annealing for specific wildcat cartridges. We can expand your necks from .22 caliber to .30 caliber and anneal shoulders for consistent bump-back. We can turn your case-necks and trim the brass to your specs. For some cartridge types, I can pre-form cases to assist in fire-forming a wildcat cartridge. We also remove the carbon build-up in muzzle brakes. Don’t lose your accuracy by having carbon build up and close off the clearance required for the most accurate bullet release through a muzzle brake.” Note: Extra charges apply for neck-turning and neck expansion operations, or specialized cartridge-forming operations. Please call Darrell at 205-461-4680 for special services pricing.
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Do you neck-turn hundreds of cases annually? Then you deserve this outstanding tool. This innovative neck-turning system is truly a game-changer. The 21st Century Shooting Powered Neck-Turning Lathe is quite simply the best system ever created for quickly and precisely uniforming (and reducing) the neckwall thickness of cartridge brass. We have the original manual 21st Century neck-turning lathe, and can attest that it works great. But with the new powered system you can turn necks faster and more efficiently, with less effort. This is like going from a stick shift to an automatic transmission. The cases feed very smoothly and the results are beautiful. Once you’ve tried the Powered Neck-Turning Lathe you won’t want to use anything else. Watch this video to see how it works:
Power is activated by the red button on the end of the blue, horizontal feed handle:
Click the Speaker Button on video frame to play with sound (audio).
The Powered Neck-Turning lathe is a modular system. Swing the bar from right to left to feed the case. The power head (with case holder) glides on stainless steel rails for smooth movement. This allows very precise feed rate. Power is supplied via a button that is built into the end of the feed handle. Push the red button to make the case spin. It’s as simple as that.
The folks at 21st Century Shooting explain why the system works so well: “The floating design of our Neck Turner and Case Driver allows the case mouth (bore) to run on the arbor absolutely concentric. This, therefore, allows the outside diameter to be turned concentric with the inside diameter.”
Here is another video that shows how the lathe system operates:
Click the Speaker Button on video frame to play with sound (audio).
Complete Powered Neck-Turning Lathe System
The powered neck-turning system comes with everything you need, starting at $679.00. This includes: Motor Assembly, Lathe Base, “L” bracket, Neck-Turning Tool, Cutter, Case Holder, Driver, Turning Arbor, Expander Die Body, and Expander Mandrel. 21st Century currently offers a choice of nine popular calibers: .17, .20, .22, .243 (6mm), .264 (6.5mm), .270, .284 (7mm), .30, and .33. The case holders are appropriately sized for the common rim sizes in that caliber. Choose either stainless arbor and mandrel or Titanium Nitride-coated arbor and mandrel (for $20 more). Some of the larger calibers cost a bit more.
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If you have ever turned a large quantity of case-necks using power assist, you know that a carbide mandrel can make the job go easier, with better end results. In our experience, when using carbide mandrels (as opposed to ordinary steel), the cases move more smoothly with less heat build-up. Pat Reagin of PMA Tool explains why carbide neck-turning mandrels work better:
Carbide offers several advantages over conventional steel and stainless steel when making any tooling, specifically neck-turning mandrels:
Dimensional Stability — Carbide maintains its dimensions indefinitely during heating and cooling. This eliminates the need to allow the mandrel time to cool every few cases.
Coefficient of Friction and Wear-Resistance — Carbide exhibits a low coefficient of friction value as compared to all steels and wears up to 100 times longer. This reduces (but does not eliminate) the amount of lubricant required.
Galling Resistance — Carbide has exceptional resistance to galling and welding at the surface. This basically eliminates the chance of getting a case stuck on a mandrel due to insufficient lubrication.
Given the benefits of carbide neck-turner mandrels, you may be asking “where can I get one?” Sinclair Int’l offers carbide mandrels for Sinclair neck-turners for $49.99, in a full range of calibers: 17, 20, 22, 6mm, 25, 6.5mm, 270, 30, and 338.
$49.95 Carbide Mandrels from PMA Tool
PMA Tools now also offers carbide mandrels in a full variety of sizes. At $49.95 each, PMA’s carbide mandrels are priced competitively with Sinclair’s mandrels. PMA offers carbide mandrels in .17, .20, .22, 6mm, 6.5mm, 7mm and .30-caliber. These will work with Sinclair Int’l and 21st Century neck-turners, as well as PMA neck-turners. PMA tells us: “We now have carbide neck-turning mandrels in stock. These mandrels are made with high-tech CNC grinding-machinery, and should give you excellent results. We hope to be add other larger-caliber carbide mandrels to our lineup in the future.”
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When neck-turning cases, it’s a good idea to extend the cut slightly below the neck-shoulder junction. This helps keep neck tension more uniform after repeated firings, by preventing a build-up of brass where the neck meets the shoulder. One of our Forum members, Craig from Ireland, a self-declared “neck-turning novice”, was having some problems turning brass for his 20 Tactical cases. He was correctly attempting to continue the cut slightly past the neck-shoulder junction, but he was concerned that brass was being removed too far down the shoulder.
Craig writes: “Everywhere I have read about neck turning, [it says] you need to cut slightly into the neck/shoulder junction to stop doughnutting. I completely understand this but I cant seem to get my neck-turning tool set-up to just touch the neck/shoulder junction. It either just doesn’t touch [the shoulder] or cuts nearly the whole shoulder and that just looks very messy. No matter how I adjust the mandrel to set how far down the neck it cuts, it either doesn’t touch it or it cuts far too much. I think it may relate to the bevel on the cutter in my neck-turning tool…”
Looking at Craig’s pictures, we’d agree that he didn’t need to cut so far down into the shoulder. There is a simple solution for this situation. Craig is using a neck-turning tool with a rather shallow cutter bevel angle. This 20-degree angle is set up as “universal geometry” that will work with any shoulder angle. Unfortunately, as you work the cutter down the neck, a shallow angled-cutter tip such as this will remove brass fairly far down. You only want to extend the cut about 1/32 of an inch past the neck-shoulder junction. This is enough to eliminate brass build-up at the base of the neck that can cause doughnuts to form.
The answer here is simply to use a cutter tip with a wider angle — 30 to 40 degrees. The cutter for the K&M neck-turning tool (above) has a shorter bevel that better matches a 30° shoulder. There is also a 40° tip available. PMA Tool and 21st Century Shooting also offer carbide cutters with a variety of bevel angles to match your case shoulder angle*. WalkerTexasRanger reports: “I went to a 40-degree cutter head just to address this same issue, and I have been much happier with the results. The 40-degree heads are available from Sinclair Int’l for $13 or so.” Forum Member CBonner concurs: “I had the same problem with my 7WSM… The 40-degree cutter was the answer.” Below is Sinclair’s 40° cutter for its NT-1000, NT-1500, and NT-4000 neck-turning tools. Item NT-3140, it sells for $12.95. There is also a 40° cutter for the NT-3000 tool, item NT-3340 ($13.95).
Al Nyhus has another clever solution: “The best way I’ve found to get around this problem is to get an extra shell holder and face it off .020-.025 and then run the cases into the sizing die. This will push the shoulder back .020-.025. Then you neck turn down to the ‘new’ neck/shoulder junction and simply stop there. Fireforming the cases by seating the bullets hard into the lands will blow the shoulder forward and the extra neck length you turned by having the shoulder set back will now be blended perfectly into the shoulder. The results are a case that perfectly fits the chamber and zero donuts.”
if you turn your case-necks, here’s a tool from 21st Century Shooting that can can save time, and help you produce better, more consistent turned necks. 21st Century’s Neck-Turning Lathe system, introduced last spring, may revolutionize the way reloaders turn their case necks. Watch the video and you’ll see why. If you’re never turned cases before, you may become a convert after seeing how quickly and easily the new 21st Century Neck-Turning Lathe does the job.
The mini-lathe has unique fittings on the left and right sides that allow both the case-holder and the neck-turning tool to float. As a result this tool maintains near-perfect concentricity during the cut. 21st Century’s John Perkins explains: “The floating design of the neck turner and the case driver allows the case mouth (bore) to run on the arbor absolutely concentric, therefore allowing O.D. to be turned concentric with I.D. The tailstock creates a horizontal inline support for the base of the case. This also allows the operator to keep both hands on the power screw driver or drill, making it very easy to control the feed rate and to produce a very fine, turned finish.” Having the system float at both ends was key, according to John: “By allowing both the turner and the case to float, everything self-aligns. This maintains concentricity and allows the unit to work with very low torque.”
Neck-Turning Lathe is Fast Yet Precise
Using power from a drill or electric screwdriver, this tool will turn necks fast — in a matter of a few seconds. And it produces beautiful, smooth necks that are extremely uniform. Tests show that the lathe, used with the 21st Century Neck-Turning Tool, will hold 0.0002 (two ten-thousandths) neck wall tolerances. And it will do that time after time.
Turn Necks in a Single Pass
Using traditional hand-methods, turning case necks can be time-consuming and fatiguing. Many folks will experience hand pain or cramping after just a dozen cases. Watch the video, you’ll see how fast and easy neck-turning can be with the new mini-lathe. You get an exceptionally good cut in seconds. Very importantly, with this system, you may be able to switch from a double-pass cut, to a single-pass cut. Yes, even if you’re making a deep cut, we think there is a good chance you can turn all your necks in a single pass. That can cut your labor time in half!
Why does the 21st Century Neck-Turning Tool cut so well? First, the Neck-Turning Tool employs ultra-sharp carbide cutters that are custom-ground to fit the shoulder angle of your cartridge. This allows you to make a perfect cut extending down the shoulder 1/32 of an inch. Second, the system aligns the case neck on the arbor (mandrel) so well, and the cutter is so sharp, that very little torque is required. This allows the cutting process to go very smoothly. The case-holder is also unique — it features a O-ring so it holds the case firmly in place without marring or bending the case head. The tailstock case-holder adjusts to accommodate cases from 17 Fireball to a .416 Rigby.
More Case Prep Tools for Lathe in Future
In the near future 21st Century will offer additional case prep attachments for the new mini-lathe. 21st Century plans to provide bullet-pointing system and other options. These will all work with the same lathe “chassis”, and will run with power. John states: “This is a modular system, all parts interchange. So if you have an existing 21st Century Shooting Neck Turning Tool or Bracket, everything will fit.”
The 21st Century Neck-Turning Lathe costs $245.00, complete with Neck-Turning Tool ($85.00 value) and one case-holder driver. The Neck-Turning Tool comes with a carbide cutter with user choice of shoulder angle (Arbors and Mandrels are sold separately). Perkins recommends using the Neck-Turning Lathe with power, but it will also work with an optional hand crank. NOTE: Currently the Neck-Turning Lathe works ONLY with the 21st Century Neck-Turner. It will not work with K&M, Sinclair, or Forster tools. But that’s not a real drawback because the 21st Century tool is certainly one of the best on the market today. You can purchase the Neck-Turning Lathe (complete with Neck-Turner and Case-Holder) through the 21st Century website, or call (260) 273-9909.
Disclosure: 21st Century Shooting advertises with AccurateShooter.com.
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If you want to get started with turning case necks, check out our article on Neck Turning Basics, authored by German Salazar. As German explains, one of the keys to achieving a smooth, consistent cut on your case-necks is to use quality lube and lubricate both the inside of the case necks and the neck-turning mandrel. German uses Imperial Die Wax, the old standby. This works very well, as German demonstrates, but we know that many reloaders prefer to use a liquid lube, as they find that it is easier to apply and remove.
Dozens of different liquid neck-turning lubes have been used successfully, including blends of Mobil 1 motor oil and STP, as well as various “secret recipes”. This Editor’s preferred lube for “skim” neck-turning, where only a single light pass is required, is Prolix Xtra-T lube. This is a thick, blue-colored lubricant that contains a bit of paraffin. It is VERY slippery, yet because of the paraffin it stays in place on the mandrel (arbor). It comes in a 1.25 oz. plastic bottle with a handy extended “needle-nose” applicator tip. The long-nosed tip makes it easy to apply lube inside a case neck, or to very precisely add a small drop right ahead of the cutter tip on the neck-turning tool. Xtra-T lube is also a good general purpose lubricant that nicely fills the gap between a grease and a typical oil, and it works well on pistols too. In consistency, Xtra-T lube is similar to molasses. It flows like a thick oil, but it has good adhesion because of the paraffin component in the blend.
I’m not suggesting Xtra-T is the ultimate “miracle” neck-turning lube. There are many other good options. But Xtra-T applies easily, stands up to heat, stays where you put it, and works great as a general-purpose lube as well. You’ll find Prolix Xtra-T lube in many shooting supply stores or you can order directly from www.ProlixLubricant.com. The small bottle with applicator tip costs $6.99.
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The wizard tool designer who runs 21st Century Shooting has invented a clever yet inexpensive new bench accessory that makes it much easier to turn case-necks. 21st Century’s new Neck Turning Tool Swivel Bracket gives you a “third hand” when using the 21st Century Neck Turning Tool, simplifying the process of neck turning, particularly when using power.
CNC-machined from aluminum billet, 21st Century’s Swivel Bracket mounts right on your bench. You can either attach it semi-permanently with screws or simply clamp it in place. Adjust your neck-turning tool (red unit in photo), at any angle from 0-90°, for best viewing of the cutter operation. With your neck-turning tool attached to the bracket, you have easy access to the arbor adjustment screw, arbor screw clamp, and the bracket rotation clamp screw. Once you’ve adjusted the angle, and locked the neck turner in place with the supplied Allen wrench, you can concentrate on turning the case, either by hand, or with power assist. The neck-turning tool is held securely; however, rubber bushings on the bracket allow the neck-turning tool to “float” just enough to work properly when using power.
This new Neck Turning Tool Swivel Bracket is simple, but very effective. It really does help you turn necks with greater ease and a greater sense of security. Importantly, the bracket lessens hand fatigue. No more “cramped hand syndrome” from struggling to hold the neck-turner steady. We really like this little device, and it only costs $19.95. However, for the time being, the Swivel Bracket ONLY works with the 21st Century Neck Turning Tool — it does NOT work with a Hornady, K&M, Neilson, or Sinclair Neck Turning Tools. For more info, call 260-273-9909 or visit 21stCenturyShooting.com.
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Gear Review: 21st Century Neck Turner by Germán A. Salazar
A new neck-turning tool with easy adjustments, super-high quality of manufacturing and an ergonomic design sounds like a good thing to me. If you also like good tools and like to keep up with developments in the field, read on (most of the pictures can be enlarged by clicking on them).
I recently received the new Neck-Turning Tool made by John at 21st Century Shooting. I always enjoy seeing John’s work because he really has a good grasp on how a tool should be designed to work effectively and this tool certainly fits that mold. The basic requirements of a good neck turner are: (a) accurate adjustments, (b) good blade design, (c) ergonomic design and (d) a well thought-out system of ancillary items. Let’s look at each of those areas and give the tool a test drive.
Handy Cut-Depth Adjustment Dial
The 21st Century neck turner has a unique dial adjustment for the depth of the cut which makes small adjustments simple and fast. Each full number represents 0.001″ of cutter movement, and the fine lines in between let you zero in on the exact neck wall thickness that you need. The dial is simply turned in until the desired neck thickness is reached. If you go too far, it’s best to turn it out a full turn, then back in once again; this reduces the effect of any backlash that might exist in the threads. I found the dial easy to use and had no trouble getting to my usual thickness setting of 0.0125″.
Excellent Carbide Cutter Blade Design
At its core, a neck turner is a cutting tool and good blade design is what sets any good cutting tool apart from the competition. Here, John really shows his ability as a designer and manufacturer. The blade supplied on my tool is carbide and cuts brass effortlessly, however, that’s not the real point of interest. Many neck turners have blades with less than ideal nose radius and create a “threading” effect on the neck unless the tool is fed over the brass at a very slow rate. The 21st Century blade has a good radius at the transition to the shoulder angle which allows for a smooth cut with a reasonable feed rate.
The shoulder angle is another well thought-out feature as it is a very close match to the actual shoulder angle of the case. This allows you to bring the cutter a bit further into the shoulder without weakening it and definitely avoid the subsequent occurrence of the donut of thick brass at the base of the neck. (When ordering, 21st Century lets you specify one of four (4) different cutter shoulder angles to match your particular cartridge: 20°, 30°, 35°, and 40°.) The photo of the case in the cutter shows the cutter making solid contact with the shoulder after a substantial cut on the neck, yet the shoulder was really just lightly touched. I backed the cutter off a bit from this setting for the final adjustment. If you tend to use heavy bullets which extend below the base of the neck, this feature alone makes John’s tool worthwhile.
Turning necks is tedious, especially if you’re turning a large number of cases as High Power shooters generally do. Accordingly, a design that takes ergonomics into consideration is highly appreciated. Note the slight hourglass shape of the tool, that really lets your hand take a grip that counters the natural tendency of the tool to turn with the rotation of the case, especially when turning with a power case driver. The size of the tool itself also helps; if you’ve used one of the smaller tools on the market, you know just how tired your hand can get from trying to hold on to it after a while! I turned 70 case necks in two sessions with the 21st Century tool and my hand and fingers remained comfortable throughout.
However good the turner may be, it doesn’t work alone. Any neck turner needs a matching expander. The 21st Century expander is a nicely designed unit that allows you to change expander sizes with no tools by simply unscrewing the cap of the die body and dropping in the appropriate expander.
K&M Arbor Adapters Available
I’ve been using a K&M turner for some years now and have accumulated turning arbors (mandrels) in various sizes. John knows that’s the case for many of us, so he makes affordable adapter bushings for his tool that allow the use of K&M turner arbors. That’s a nice feature that will allow me to save the price of a few arbors and expanders. The adapter for K&M arbors costs $12.00.
Although I use a cordless screwdriver to turn the case, I still like to have a manual option for case turning. Sometimes the cordless driver dies with just a few cases left to go in a session and I know that, one day, when I most need it, it’ll just quit altogether. John’s case handle for manual case turning is another well-designed, ergonomic piece that shows his careful, thoughtful approach to tool design. He even makes a version of it for the .50 BMG if your tastes in cartridges run on the large side!
Neck-Turning Tool and Accessory Order Information
Order the Neck Turner and accessories through www.21stCenturyShooting.com, or call (260) 273-9909. The 21st Century neck-turning tool, by itself, costs $78.00, including a carbide cutter (standard size). You can chose among four different cutter shoulder angles, to match your particular cartridge: 20°, 30°, 35°, and 40°. Additional carbide cutters cost $26.00-$28.00. Caliber-specific turning arbors and expander mandrels are priced at $7.95 each. The standard size Universal Case-Holding Handle (photo above), costs $16.95.
You can also purchase a complete Neck-Turning Tool Kit from 21st Century. This $112.99 package includes everything you need:
Neck Turning Tool w/cutter
Turning Arbor
Expander Mandrel
Expander Die Body
Loading Die Locking Ring
Neck Turning Universal Handle
Disclosure: 21st Century Shooting, an advertiser on this website, provided a neck turner tool and accessories to German Salazar for testing and evaluation.
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Grant, one of our Forum members from New Zealand, asked if there was a universal shell-holder that could hold cartridges securely for neck-turning, trimming, and case prep. He complained that the screwdriver-type case holder he was using didn’t center easily, was hard to tighten, and the case sometimes came loose during rotation. Another forum member agreed that he has experienced the same problems using a screwdriver-type case-holder.
This editor has found that a K&M screwdriver-type case holder CAN work securely if you tighten the locking mechanism tightly with the supplied wrench. But then you need the wrench again to get the case OUT. We were interested to see if there was a better solution that held the case securely, yet was easy to lock and unlock without tools.
Forum member Gunamonth provided a solution: “I use a Lee Zip Trim three-jaw case holder. With a little practice it centers the case quite nicely and holds just about anything. Chuck it in a cordless drill and have at it. It is much better than either the K&M or Sinclair [case-holder] in my opinion and the Zip Trim jaw is a lot cheaper (about $12.00). To use with power, you also need the Zip Trim three-jaw spindle, which is another $2.00.”
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Lapua brass is so good that you’ll be tempted to just load and shoot, if you have a “no-turn” chamber. However, some minimal case prep will ensure more uniform neck tension. This will produce better accuracy, more consistent bullet seating, and lower Extreme Spread and Standard Deviation (ES/SD). Lapua brass, particularly 6BR, 6.5×47, .243 Win and .308 Win comes from the factory with tighter-than-optimal necks. Before you seat bullets, at a minimum, you should inside chamfer the case mouths, after running an expander mandrel down the necks.
The expander mandrels from both Sinclair and K&M will leave the necks with enough neck tension (more than .001″) so you can then seat bullets without another operation. Put a bit of lube on the mandrel before running it down the necks — but remove any lube that gets inside the necks before seating bullets.
Both Sinclair and K&M Tools make a die body specifically to hold expander mandrels. Sinclair’s Generation II Expander Die Body (item 05-3000, shown above) completely captures the mandrel within the die so the mandrel cannot pull out. An O-ring in the die cap allows the mandrel to float a bit and find its own center within the case neck. This $24.95 unit fits caliber-specific expander mandrels (item E-XX, $8.75) which measure approximately .001″ less than bullet diameter for each caliber. Once you run the Sinclair expander mandrel down the necks of Lapua brass, after you account for brass spring-back, you’ll have about .002″ neck tension. This will make the process of seating bullets go much more smoothly, and you will also iron out any dents in the case mouths. Once the case mouths are all expanded, and uniformly round, then do your inside neck chamfering/deburring. The same expander mandrels can be used to “neck-up” smaller diameter brass, or prepare brass for neck-turning.
Forum member Mike Crawford adds: “These expanders can also reduce runout from offset seating. Prior to bullet seating, expand the sized necks to force thickness variance outward. With the Sinclair system, the necks will springback fine, and will not be pulled out of center. This leaves plenty of tension, and bullets seated more centered. I do this, even with turned necks, to get improved seating.”
Mandrels vs. Expander Balls on Decapping Rods
If you haven’t acquired an appropriate expander mandrel for your brass, but you DO have a full-length sizing die with an expander ball, this will also function to “iron out” the necks and reduce tension. However, using a die with an expander ball will work the necks more — since you first size them down, then the ball expands them up again. Typically (but not always), run-out is worse when using an expander ball vs. an expander mandrel.
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The circular orange cutting fixture on Erik’s Milling Machine is a Don Nielson “Pumpkin” neck-turning tool. Don designed this tool to be used by hand or with power. The Pumpkin boasts an eccentric mandrel that allows the cut to be adjusted easily in precise .0001″ increments. Benchresters like this as it allows for very precise control of cut depth and neck-wall thickness. 
With the price of premium brass topping $1.00 per case for popular match cartridges, it makes sense to consider annealing your brass to extend its useful life. You don’t want to chuck out brass that costs a buck a case (or more)! Forum member 
$49.95 Carbide Mandrels from PMA Tool
When neck-turning cases, it’s a good idea to extend the cut slightly below the neck-shoulder junction. This helps keep neck tension more uniform after repeated firings, by preventing a build-up of brass where the neck meets the shoulder. One of our Forum members, Craig from Ireland, a self-declared “neck-turning novice”, was having some problems turning brass for his 20 Tactical cases. He was correctly attempting to continue the cut slightly past the neck-shoulder junction, but he was concerned that brass was being removed too far down the shoulder.
Turn Necks in a Single Pass
Why does the 21st Century Neck-Turning Tool cut so well? First, the Neck-Turning Tool employs ultra-sharp carbide cutters that are custom-ground to fit the shoulder angle of your cartridge. This allows you to make a perfect cut extending down the shoulder 1/32 of an inch. Second, the system aligns the case neck on the arbor (mandrel) so well, and the cutter is so sharp, that very little torque is required. This allows the cutting process to go very smoothly. The case-holder is also unique — it features a O-ring so it holds the case firmly in place without marring or bending the case head. The tailstock case-holder adjusts to accommodate cases from 17 Fireball to a .416 Rigby.
If you want to get started with turning case necks, check out our article on 
Turning necks is tedious, especially if you’re turning a large number of cases as High Power shooters generally do. Accordingly, a design that takes ergonomics into consideration is highly appreciated. Note the slight hourglass shape of the tool, that really lets your hand take a grip that counters the natural tendency of the tool to turn with the rotation of the case, especially when turning with a power case driver. The size of the tool itself also helps; if you’ve used one of the smaller tools on the market, you know just how tired your hand can get from trying to hold on to it after a while! I turned 70 case necks in two sessions with the 21st Century tool and my hand and fingers remained comfortable throughout.
You can also purchase a complete 
