Emil Kovan is one of the top F-Class shooters in the world. He won the 2014 United States F-Open Championship, finished second at the 2015 USA Nationals, and then finished second at the 2016 Canadian F-Open Nationals. Most recently Emil was a member of the World Championship-winning F-Open Team USA that competed this spring in South Africa. He definitely knows what it takes to build top-tier F-Open rifles. Today’s feature story first ran a few seasons back, and today there are some more stock and optics options, but this is still a very impressive F-Open rig. To learn more about the latest F-0pen Magnum chambering options read Emil Kovan’s recent Daily Bulletin story, Cartridges for F-Class — Rise of the Magnums.
“What are the best components for an F-Open class rifle, and why?” That’s a question that I get asked all the time and will try to answer in this article. Two months ago, I was contacted by Duane, a gentleman I met at the 2015 F-Class Nationals. He was interested in building a rifle with the impressive Master Class Low Profile F-Open Stock, created by Carl Bernosky and Alex Sitman of Master Class Stocks.
I have known Alex Sitman for many years, and use his stocks exclusively, but was not very familiar with his new Low Profile F-Open stock. After a brief conversation with Alex, I placed an order, and had the stock inletted and bedded at my shop in a month. My first impression was “Wow that’s a long stock” — the forearm is significantly longer than on the original Master Class F-Class prone stock. I bolted the barreled action in, and squeezed the end of the forearm and barrel together, the stock flexed a little bit, but not as much as other designs that I have tested. I think that’s due to having “more meat” in the receiver area. The full stock depth continues farther forward that on some other “low profile” designs. That makes the stock stiffer in the vertical plane, reducing the hinging effect forward of the action. The stock was finished in gloss black per the customer’s request. Interestingly, I found that the multiple layers of paint and clearcoat stiffened the stock up quite a bit.
CLICK IMAGE below for full-screen version
Low Center of Gravity Tames Torque
Compared to the original Master Class F-Open stock, the barrel sits about an inch lower. Lower center of gravity equals less torque, and that is very important when shooting heavy bullets in fast twist barrels. Another significant improvement is that the toe of the stock is flat and parallel to the forearm. I added a 3/4″ track rail in the rear, and milled the underside of the fore-end to create two parallel “rails” in the front to help the stock track better.
One of the biggest reasons why I like Master Class stocks, is the pistol grip. I don’t shoot “free recoil” and a comfortable pistol grip is super important to me when selecting a stock. The new Master Class Low Profile stock shares the same grip as the old model. This allows the stock to accommodate either a “hard hold” style or a more free-recoil style of shooting — whatever the rifle’s owner prefers. This design versatility is one reason I recommend Master Class stocks. Shooters may experiment with either shooting style to find what suits them best.
Cartridge Choice — A 40° .284 Win Improved
Duane decided to have the barrel chambered for my 284 KMR IMP (Improved) wildcat. What is .284 KMR IMP and why choose it over the straight .284 Winchester? Improved by definition means “made better”, I took a great cartridge, and modified it to increase capacity, reduce pressure, and increase brass life.
There are many “improved” variants of the original .284 Winchester: 7mm Walker, .284 Shehane, .284 Ackley and so on. My version, the 284 KMR IMP, shares the .010″ blown-out sidewalls of the .284 Shehane, but I have further increased the case capacity by changing the shoulder angle from 35 to 40 degrees. The 284 KMR IMP allows you to almost match magnum cartridge velocity in a standard-bolt-face action. If you want to run 180gr-class 7mm bullets over 2900 FPS, it is cheaper and more convenient to have a barrel chambered in 284 KMR IMP than to spend $650 for a magnum bolt.
Tuning Loads for the .284 Win Improved Cartridges
The 284 KMR IMP seems to have two nodes, one around 2820 fps and other at 2940 fps. My match load clocks at 2935 fps with single-digit ES. Note –I selected that load based on accuracy, NOT raw speed. A lot of novice (or hard-headed) shooters make the mistake to push their cartridges to the max, and disregard more accurate loads at lower velocity.
The sport of F-Class is rapidly growing, and the equipment used is improving constantly. I remember that only few years ago, an F-Open rifle that could shoot sub-one-inch of vertical at 300 yards was considered competitive. Now, we are pursuing sub-one-inch vertical at 600 yards! It takes a great rifle to approach that goal, but it is also up to the shooter to learn and experiment as much as possible in order to achieve success.
Dies for an Improved .284 Win Cartridge
One of the biggest challenges in campaigning a wildcat cartridge has been obtaining great dies. When searching for custom dies, it almost seems like that the odds are stacked against us. The most common problem is wait-time — custom die orders can take months to be completed. Also, most custom die makers want you to send them two or three cases, each fire-formed three times. I find that funny because if could somehow properly size the cases for three fire-forming cycles, I would not need a sizing die.
Custom-made dies should size the case just right, but sometimes the die’s internal dimensions are slightly off, and this leads to problem number two: dies sizing too much (or even worse) too little. I had a one “custom” die that would not size the bottom of the case enough. This made the extraction of fired cases very difficult. I feel that the best option (if available) for shooters interested in wildcat chambers is to have their gunsmiths make the dies. I offer that die-making service in addition to barrel chambering.
BAT Machine “M” Action
Duane decided to use a BAT M action for this rifle, and I think that he could not have made a better choice. We are blessed with many good match-quality receivers: Barnard, BAT, Borden, Kelbly, Nesika, and Stiller just to mention a few. These are all very well-made and suitable for F-Class. Among BAT Machine Co.actions, I like BAT models M, MB, and 3LL best. I prefer these because because of their size (large bedding footprint) smoothness, timing, options available, and last but not least visual appearance.
Trigger: I recommend and use Jewell triggers. Other good options are: Kelbly, CG Jackson (good 2-Stage) Anschutz (best 2-Stage for Bat and Kelbly actions), Bix’N Andy, and David Tubb.
Barrel: Duane made another good choice here. He decided to go with a Brux 1:8.5″-twist, 4-groove cut-rifled barrel. If you look at the F-Class and Long Range benchrest equipment lists, you will see that cut-rifled barrels are currently dominating. Many records have been shot with both button-rifled, and cut-rifled barrels. I have shot both, and prefer cut-rifled barrels. I am not saying that button-rifled barrels are not capable of shooting as well as cut-rifled barrels, but on average, in my experience, four out of five cut-rifled barrels (from top makers) will shoot well, vs. three out of five buttoned barrels. YMMV, but this is what I’ve observed.
Scope: Duane’s rifle was fitted with a Nightforce 15-55x52mm Competition scope with DDR-2 reticle. This optic is ultra clear, reasonably lightweight (28 oz.), super reliable, and has 1/8 MOA clicks — what you want for long range F-Class competition. In this 15-55X NF model, I like the DDR-2 reticle best, because fine cross hairs (FCH) are hard to see in heavy mirage. The DDR-2 has a heavier horizontal line, with a center dot. March scopes are also very popular and very well-made.
Thanks for reading, and keep ‘em in the middle…
About Emil Kovan Along with being a skilled, respected gunsmith, Emil Kovan has been a very successful F-Class competitor. He was U.S. F-Open National Champion in 2014, and finished second at the U.S. F-Open Nationals in 2015. Most recently he was a member of the World Championship-winning F-Open Team USA that competed this spring in South Africa. He definitely knows what it takes to build top-tier F-Open rifles.
– 2014 F-Class Open National Champion
– 2015 F-Class Open National Championship, Silver Medal
– F-Class Open National Championship Teams, 2015, 2014, 2013, Shooting Team Member
– Over 15 wins in Regional and State Championships in Palma, F-TR, F-Open
– 2013 U.S. National Team Member
– 2023 F-Open Gold Medal Team USA Member, 2023 World Championship in South Africa
BONUS Reading: F-Open Magnum Cartridge Options
Thinking about building a new F-Open rifle? Not sure about the chambering choice ? CLICK HERE to read Emil Kovan’s recent July 2023 article outlining the most popular magnum cartridges for F-Open competition. The .284 Win is still a great option, but bigger magnums do have some advantages.
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New .300 WSM F-Class rifle, with stock finished by Forum member Cigar Cop.
One of the most popular features of our Shooters’ Forum is the ongoing Pride and Joy Rifle thread. Since 2009, Forum members have posted photos and descriptions of their most prized firearms. Here are some of our favorite “Pride and Joy” rifles recently showcased in our Forum. Do you have a gun you’d like to see featured there? Register for the Forum and you can add your favorite gun to the list.
We hope these “Pride and Joy” rifles may provide inspiration for our readers, whetting their appetite for their next competition, varminting, or hunting rifle project.
Eliseo Tubegun in 7mm SAUM with Pierce Action, Bartlein Barrel
Here is a striking camo-finished Elesio (Competition Machine) Tubegun chambered for 7mm SAUM. Note the block fitted to the tubular fore-end so the rifle rides smooth and steady on the Rodzilla T-Rex joystick front rest. The proud owner, Forum member Aeon, tells us: “This is a Gary Eliseo RTM chassis with pickle forks. It has a custom Ceracoat paint job to match my sling gun.” Key components are: Pierce Engineering long action tube receiver, Bartlein 1:8.5″-twist barrel, Jewell trigger set at 2 oz., and Vortex Golden Eagle scope in Vortex rings. Aeon adds: “The chamber was cut by Mark Chesesbro of Chesebro Rifles. Mark throated it very long so the the 180gr and 184gr Bergers would sit where they belong.”
Tuning the 7mm SAUM and Recoil Reduction
Owner Aeon tells us: “The 7 SAUM was as easy a gun as I have ever shot to find a good load for — H1000 gave great consistency and tuning was not hard. However, the challenge in shooting this rifle was recoil management. The 7 SAUM has a punch to it and I found myself having trouble finishing three relays without form problems in the last relay. I considered getting a RAD Pad but that would have required expensive machine work. I stumbled on a recoil pad that is uniquely effective, the Falcon Strike. Sent the pad to Gary Eliseo and he sent it back with the butt plate machined to fit. Complete game changer! The rifle is a dream to shoot now with a big reduction in felt recoil.”
This gray and blue beauty belongs to Forum member Farmer Dave. He posted: “Got this 6.5×47 Lapua back from my smith about six months ago. It’s the most accurate rifle I have ever owned.” This rifle features: AG Composites CF stock, Stiller TAC 30 action, Bartlein 5R barrel, TriggerTech Diamond trigger. On top is a Trijicon Accupower riflescope.
Henry .45-70 with Modern Buttstock and M-LOK Handguard
Here is member Quest45’s handsome lever-action Henry .45-70 Gov and Glock 40 10mm. About his two guns he posted: “All I need is a can of bear spray”. The rifle is fitted with a red dot sight, ammo caddies, Ranger Point M-LOK handguard, and a modernized modular buttstock. These upgrades make it a thoroughly-modern Henry lever gun for the 21st Century.
A .243 Winchester Hunting Rig that Nailed Scottish Roe Buck
Forum member John V. from Scotland showcased a successful hunt with his .243 Winchester rifle. This sports a suppressed, 26″ MTU 1:7.5″-twist barrel. He loaded Sierra 100gr Pro-Hunter bullets, and took this nice Roe Buck at 240 yards through a gap in the foliage.
Ultra-Low Profile 6 PPC for Short-Range Benchrest
This handsome rifle, which belongs to Forum member J.J.Coe, represents the state-of-the-art for 100/200-yard benchrest rifles. It is chambered (no surprise) for the 6 PPC cartridge, which dominates the short-range game. In features a super-low profile carbon composite stock. Note how the vertical centerline of the stock is very close to the barrel. This keeps the center of gravity low and helps the rifle recoil smoothly with less hop in the bags. Note also the tuner on the barrel.
Do-it-Yourself Paint Job, Done in the Bathroom at Home
Many eye-catching rifles start with a great paint job. Forum member JHN did this job himself. He posted: “Went to local paint shops, some cost a two-month work income, some said guns were a ‘no-no’. So I did it myself — my first Candy Apple red. Base collar is gold metallic, followed by the red. I didn’t have a good paintwork place so I had to improvise. Our bathroom has nice concealing in the summer — a perfect paint booth. So I only have to apologize about some red flakes in our bathroom.”
Mauser M96 with Quilted Maple Stock — for the Wife
We like this handsome quilted Maple-stocked Mauser belonging to Forum member Steel Mover. He posted: “Some like synthetic and some like wood — I have both. Here is the wife’s quilted Maple 96 Mauser 6.5×55. I was working in the shop, wife walked through and said ‘You are building that for me aren’t you?’ Well ‘Yes, dear’ I said of course … so I Lost my rifle.”
Patriotic .284 Shehane F-Open Rig
Forum member 1shot is proud of this new F-Classer: “Just got my first F-Open rifle finished chambered in .284 Shehane. It features a Kelbly stock w/RAD system, Shilen 1:8″-twist ratchet-rifled barrel with EC Tuner, and X-treme 2-stage trigger — all mated up to a Kelbly Panda action. I think this dog will hunt!”
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One of the most popular features of our Shooters’ Forum is the ongoing “Pride and Joy” thread. Since 2009, Forum members have posted photos and descriptions of their most prized firearms. Here are some of our favorite “Pride and Joy” rifles recently showcased in our Forum. Do you have a gun you’d like to see featured there? Register for the Forum and you can add your favorite gun to the list. The photo above shows multiple wood-stocked Palma rifles belonging to Forum member SParker.
We hope these “pride and joy” rifles may provide inspiration for our readers, whetting their appetite for their next competition, varminting, or hunting rifle project.
22 BR Savage Varminter — Accuracy on a Budget
This 22 BR Savage, with upgrades from Sharpshooter Supply, is the “pride and joy” of Forum member Maynard. Note the heavy-contour custom barrel with brake. That 22 BR cartridge is a very effective choice for varmint work, as the ground hog in the photo proves. The 22 BR and 22 Dasher are capable of outstanding accuracy with a large variety of bullets and powders. A 22 Dasher can rival the ballistics of a 6mmBR out to 500+ yards, but with reduced recoil.
Daughter’s First Rifle — Built by Dad
Above is a nice field rifle built up by a father for his daughter. Forum member FrankZ explains: “This is my favorite rifle and it will become my daughter’s first centerfire. The action is from the first rifle I purchased with my own money 21 years ago (700VSS).” The rifle now sports a 24″ Brux barrel chambered in 6mm Creedmoor, with aftermarket PT&G Bolt and DBM metal.
6BR Ackley Improved from Alex Wheeler
Here is a 6BR Ackley Improved (6BRA) built by Alex Wheeler. This blue marble-painted beauty features a BAT “B” action timed by Alex, fitted with Jewell trigger, and Borden trigger guard. The barrel is a Hawk Hill HV contour finished at 28 inches. The stock is a Deep Creek Tracker with 4″ forearm and rudder system (the toe of the stock adjusts for angle, allowing better tracking). This scope is a Vortex 15-60x52mm Golden Eagle riding in Burris Signature Zee rings.
F-Open Rifle with Borden Action + McMillan Kestros ZR Stock
This state-of-the-art .284 Shehane F-Open rifle belongs to Forum member Willow. This has a McMillan Kestros ZR stock fitted with a RAD (spring-loaded buttpad) system with custom spring. Other components are: Borden BRMXD LBRP DLC-coated action, Bartlein 32″, 4 groove, 1:8.5″-twist 400MOD steel barrel, and TriggerTech Diamond trigger. On top is a March HM 10-60x56mm scope in March Gen 3 rings. Below is a video by Editor F-Class John, showing the features of the Kestros ZR stock.
6BRX in the Country
Forum member Grimstod posted this nice 6BRX in a scenic setting: “Bill Goad at Premier Accuracy crated this fantastic 6BRX. It shoots better then I do.” The rifle features a single-feed Alpin action, with Hart 26″ 1:8″-twist barrel, chambered for the 6BRX (6mmBR wildcat) with .269 neck. Grimstod currently runs 95gr Berger VLDs in Lapua brass. On top is a Leupold 40x45mm scope on a Picatinny rail that Grimstod machined himself. The stock is an HS Precision painted by Premier Accuracy.
6mm Dasher for Benchrest Silhouette Matches
Here’s a gorgeous green 6mm Dasher. Forum Member Gunnermhr states: “This is my new 12-lb Dasher for the 1000 Yard Benchrest silhouette matches. My good friend at CRS Custom Rifle Stocks in Aaronsburg, PA made and painted the stock. It’s similar to a Tooley MBR with a few modifications. It still supported on a 3″ forearm and is full length. Hard to imagine it still makes weight with a wood stock and a 36 power Leopold. Crossed the scale at 11.7lbs. The rifle features a BAT “B” Action. The paint is Candy Apple Green, the forearm has a white base-coat, center section is gray base coat and the buttstock is black base coat, all covered with five coats of clear. It’s the new pride of the fleet as it shoots as good as it looks. This gun hammers with 105gr Berger Hybrids.”
Two Dashers and a Rimfire for Fun
Courtesy Forum member Dan H., here are two red-stocked Dashers plus an Anschutz 54.30 (Benchrest Stock) to make it a trio. Dan says: “The Anschutz provides good practice in trigger-pulling. It’s amazing what you can learn from a rifle that is as sensitive as this one.”
1917 Enfield Upgraded with Hand-Carved Figured Maple Stock
This impressive rifle features an “antique” 1917 Enfield action chambered for the .338 Win Magnum cartridge. The lovely Maple stock was hand-carved by Forum member Spitfire_ER. He tells us: “I found this piece of wood as a return at a lumber yard about 7-8 years ago. I asked the guy in the yard about it and he said it had been returned because it had too much figure for the job the customer was working on. First thing I thought was, ‘That would make a nice stock’.”
New 6PPC with Borden Action, Lederer Barrel, Loker Tuner
Here’s a modern, low-profile, short-range Benchrest rifle, finished proudly in bright red. Forum Member JimmyMac posted: “Picked up my new 6 PPC today. This red rig features a Borden B action (Jewell trigger) fitted with a Lederer 1:14″-twist barrel with a Loker tuner. The barrel action rides in a Roy Hunter stock. On top is a Nightforce 42x44mm Competition scope in BAT rings. The rifle was smithed by Dave Bruno.”
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7mm (.284) remains the caliber to beat in F-Class Open Division (though some shooters have had success with .30-Cal short magnums.) With a standard .284 Winchester, or better yet, a .284 Improved, you can drive the high-BC Berger 180gr and 184gr bullets to competitive velocities.
The straight .284 Win is an excellent cartridge, quite capable of winning F-class matches. However, in most barrels, it can’t push the 180s at 2900-2950 fps velocity levels*. A lot of barrels will top out at about 2850 fps. That’s where the .284 Shehane comes into play.
The .284 Shehane is a slightly modified wildcat that retains the same 35° shoulder as the parent case. However, by blowing the sidewalls out 0.010″, the .284 Shehane picks up about 3.3 grains of extra case capacity. That enhancement makes a BIG difference. The extra boiler room is enough to drive the 180s at 2900-2950 fps with 30-32″ barrels using H4831sc, Vihtavuori N560, or Alliant Reloder 16. (That’s with a reasonably fast barrel. Some barrels are faster than others.)
Norm Harrold Won 2018 F-Class Open Division Nationals with .284 Shehane Rifle
Norm Harrold (above) won the 2018 USA F-Class Nationals shooting a .284 Shehane. Norm’s F-Open rig features a McMillan Kestros ZR stock and Bartlein barrel chambered for the .284 Shehane, which has a bit more case capacity than a standard .284 Winchester. Norm loaded Berger 184gr 7mm bullets in Lapua brass. Norm revealed his load in an Erik Cortina YouTube Video.
F-Class shooter Erik Cortina notes that the .284 Shehane has a velocity edge over the straight .284 Win because it holds more powder: “The Shehane has more capacity than the .284 Winchester. Ryan is using 54.0 grains simply as a fire-forming load. Typical load for a Shehane is around 57.0 grains of Hodgdon H4831 SC.” By blowing the sidewalls out 0.010″, the .284 Shehane picks up about 3.3 grains of extra case capacity. That enhancement makes a BIG difference. The extra boiler room is enough to drive the 180s at 2900-2950 fps with H4831sc, with long barrels.
Forum member Jim Hardy has shot the .284 with great success. He tells us: “In my humble opinion, the .284 Shehane is the best balanced long-range round there is — bar none. Here is why:
You have to shoot a 30 Cal Magnum with a 240gr bullet to equal the performance of most 7mm chamberings with the 180 Berger VLD. With the .284 Shehane, you have a .308 bolt face, medium action, and Lapua brass. You use less powder than the 7 mags, and have great accuracy and ballistics even while fire-forming. The .284 Shehane shoots inside the 6.5 AND the straight .284, the .300 WSM, and the .300 Win Mag with less recoil. What is not to love about the 284 Shehane? It is a no-brainer for long range — F-Class or Prone or 1000-yard Benchrest.”
Amazing Accuracy When Fire-Forming .284 Shehane
If you look at that 5-round group you might think it was shot with a 6 PPC or maybe a 6mmBR. But no, this was done with heavy 180gr Berger Hybrid bullets and the .284 Shehane. In fact, this impressive sub-quarter MOA group was shot while fire-forming with a very well-worn barrel! Gun builder Ryan Pierce of Piercision Rifles explains: “Here’s a 5-shot 0.191″ group at 100 yards with my .284 Shehane fireforming loads. This barrel has 2200 rounds through it. It had 2000 as a straight .284 Win and then I set it back to .284 Shehane to form brass with. [The load was] 180 Hybrids with 54.0 grains of H4831 SC.”
Scotland’s Grant Taylor. who used the .284 Shehane to finish third at the 2009 F-Class Worlds in England says the .284 Shehane is “very accurate with superb vertical spreads at 1000 yards. [This] caliber… has awesome accuracy. I’m getting 2930-2950 fps with spreads in the 3-5 fps range. I use Hodgdon H4831sc powder, CCI BR2 primers, and pointed 180gr Bergers.”
.284 Shehane Showcase — Two Special F-Open Rifles
Jason Cohen’s “We the People” patriotic .284 Shehane F-Class rifle. This rig scored second place in its very first match, a 3×20 at 1000 yards in Wyoming.
Here’s another handsome .284 Shehane F-Open rifle. Owner Jason Cohen explained why he chose the .284 Shehane chambering: “The .284 Shehane has a proven record of accomplishments and that is why I have chosen it. I use Lapua brass (6.5-284 necked-up), CCI BR-2 primers, Hodgdon H4350 powder, and Berger 184gr bullets. All these components have been a successful combination that has worked flawlessly[.]”
The barrel is a Blake Machine 1:8″-twist finished at 32 inches. It was fitted to my action by Dale Woolum of Woolum Accuracy. Dale also threaded the barrel for a Woolum Accuracy tuner. This has proven to be a valuable tool in my load development.
The rifle began its life as a Will McClosky Cerus stock. This was sent that to Bryan Blake at Blake Machine. Jason noticed that Bryan had been adding aluminum rails to the front of Cerus stocks to lower the center of gravity and improve tracking. Jason asked Bryan to fit the stock with forearm rails, shown in the photo below. Bryan did all the stock work and fitted the action, rails, and RAD recoil pad.
The .284 Shehane — Accurate and Forgiving Wildcat
Jason explains why he selected the .284 Shehane chambering: “The .284 Shehane is amazing, very forgiving and not temperamental. Straight .284 or Shehane — you cannot go wrong. I run a 184gr Berger at about 2850 FPS and get great brass life in my other rifles. I usually start to consider tossing the brass around 15 firings. Primer pockets start to get a little looser and the brass seems to need more sizing than the newer brass with less firings.”
.284 Shehane Load Development
Load development for me starts with each new barrel. I screw on the new barrel, fire 25 rounds of whatever I have left over and then clean it. I push out to 600 yards and do a ladder test in round-robin format. I start 0.6 grains lower than my last charge that worked. I work up from that reduced charge weight in increments of 0.3 grains. The paper tells the rest of the story. Once I get something that works well at 600 yards I go back in work around that by 0.1 grains. After that I play a little with seating depth and look for a change. I will occasionally mess with the tuner and tighten things up if possible.
.284 Shehane Raffle Prize Rifle for Team USA
This stunning .284 Shehane rifle was constructed as a raffle prize to benefit Team USA members preparing for the F-Class World Championship. This eye-catching F-Open rifle was crafted by Blake Barrel and Rifle in Arizona. This prize rifle features all top-of-the-line components: Borden BRMXD Action, Cerus multi-laminate stock with forearm extension, R.A.D. recoil reduction system (hydraulic-damped buttpad), Bix ‘N Andy trigger, and Nightforce Competition scope. The stainless Blake barrel is chambered for the .284 Shehane wildcat, and sports an F-Class Products tuner on the end.
.284 Shehane Also Shines in 1K Benchrest Competition
The .284 Shehane has won in Benchrest as well as F-Class competition. In 2013, Henry Pasquet won the IBS 1000-Yard Nationals shooting a .284 Shehane. Henry’s Championship-winning rig is shown below. Note the 5″-wide fore-end which is not legal for F-Class. Henry also runs a combo tuner/muzzle-brake.
*Some exceptional barrels chambered in straight .284 Win can reach 2900 fps with the 180s. Ryan Pierce has a 32″ Brux barrel that is delivering 2900 fps with the straight .284. However, Ryan acknowledges that his velocities are not typical: “A lot of .284 Win barrels top out at around 2850 fps with the 180s”.
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Here’s a tip for guys who shoot the 6 PPC, 6 Dasher, 6 BRA, .284 Shehane, or other wildcat cartridges that require fire-forming. Use your fouler shots to fire-form new cases. That way your fouler shots do “double-duty” and you get your brass fire-formed without putting extra rounds through your expensive barrel.
This procedure is recommended by Joel Kendrick, the 2004 IBS 600-yard Shooter of the Year. After he cleans his barrel, Joel knows it takes two or three shots to foul in the bore before accuracy returns. When shooting his PPC, Joel uses those fouler shots to fire-form his new brass. Joel explains: “I like to have relatively new brass always ready. By fire-forming a couple cases after each barrel-cleaning during a match, by the end of the weekend I’ve got a dozen or more freshly fire-formed cases to put into the rotation. If you do this with your fouler shots you get your fire-forming accomplished without using up any extra barrel life.”
This not only saves barrel wear, but it saves you trips to the range for the purpose of fire-forming. We thank Joel for this smart suggestion. For those who do not have a dedicated barrel for fire-forming, this should help keep your round-count down. Note: With this fouler fire-forming routine, you should ALWAYS do the fire-forming with the SAME POWDER you load for your match ammo. Joel currently works as the Supplier Quality Process Engineer for MMI-TruTec, a company that offers barrel surface coatings that can further extend your barrel life.
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Along with these popular cartridge types, DJ’s Brass can hydro-form 6 PPC, 30 PPC, 6 BRA, 30 BR, .260 AI, .284 Shehane and other wildcats.
Do you shoot a popular wildcat (such as the 6 BRA), but hate the hassle of fire-forming all your own cartridge brass? That takes time, costs money (in bullets and powder), and consumes precious barrel life. Well there IS a better solution — you can have your new brass hydro-formed to your exact specifications for a reasonable cost.
DJ’s Brass Service now offers custom case hydro-forming to your exact specs. Darrell Jones offers this service for a variety of popular cartridges: 6 PPC, 30 PPC, 30 BR, 6 BRA (BR Ackley), 6mm Grinch, 6 BRDX, 6 BRX, .260 Ackley, .284 Shehane and of course the very popular 6mm Dasher. After hydro-forming your brass, Darrell can also neck-up or neck-down the cases to meet your needs. For example, if you shoot a 22 Dasher, Darrell can hydro-form the cases to a 6 Dasher and then neck them down to .22 caliber. He can also turn the necks to your specs (for an additional charge).
Darrell is a hydro-forming wizard who has perfected the process over the last couple of years. He has learned a few special techniques along the way to ensure uniform case-forming.
Without revealing any trade secrets, we can say the Darrell has very special dies and Darrell doesn’t use a mallet or hammer — he has a system that is much more consistent. Darrell tells us: “Many of my customers take this brass and load it ‘as is’ and go straight to a match and shoot some very nice groups.”
With Darrell’s hydro-forming service you don’t have to buy any special dies or other equipment. Darrell says: “Simply send me the brass you need or have it dropped-shipped to me along with a fired case that has not been sized. If you need formed brass for a new build (gun not yet fired), let me know and I will size the brass to fit within .001 of a PT&G GO gauge.”
Hydro-forming by Darrell costs $0.60 (sixty cents) per case with a minimum order of $60. Neck-turning is an additional $0.60 (sixty cents) per case (or $0.75 for magnums) plus actual return shipping. The turnaround is usually less than five days.
NOTE: After cases are hydro-formed by Darrell, every case is washed, cleaned and re-annealed. This cleaning and annealing process is included in the $0.60 (sixty cents) per case price — that’s all part of the Hydro-forming service.
For more information, visit DJsBrass.com, or call Darrell at (205) 461-4680. IMPORTANT: Contact Darrell for shipping instructions BEFORE sending brass for processing. In a hurry, don’t have time? Just call Darrell and he’ll make something work for you.
Hydro-Forming Customer Reports
Here are testimonials from recent customers.
“Recently had Darrell Jones of DJ’s Brass Service hydro-form 6 BRX brass for me. The turn around time was very fast and the brass was to the exact specification I ask for. I actually shot the hydro-formed brass in a match [without further fire-forming]. It shot a 3.597″ — pretty amazing. Let DJ do the work for you!” — Mike Wilson (3 Time IBS Record Holder; 2013 and 2014 1000-yard IBS Shooter of the Year.)
“Darrell Jones of DJ’s Brass Service went far beyond the call of duty, to assist me [with my first] IBS match. I have had an interest in 1000-yard competition for many years and finally got the opportunity to try it. After researching the winning competitors, rifles, and rounds I ordered a Panda action with Krieger barrel in 6mm Dasher from Kelby’s. It was one week before the match and I had a rifle and no rounds. I contacted Darrell to hydraulically form 6mm Dasher from Lapua 6mm BR brass. He formed the brass and had it in the mail the next day[.] Since I have only reloaded for hunting or magazine fed rifles I was not familiar with proper seating to allow land engagement of the bullets for 1000-yard accuracy. Darrell took the time to advised me every step of the way to allow me to shoot a 3.158″ (5) shot group to win my first round of my first competitive match ever.” — Mike Youngblood
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If you look at that 5-round group you might think it was shot with a 6 PPC or maybe a 6mmBR. But no, this was done with heavy 180gr Berger Hybrid bullets and the .284 Shehane, an improved version of the .284 Winchester. In fact, this impressive sub-quarter MOA group was shot while fire-forming with a very well-worn barrel! Gun builder Ryan Pierce of Piercision Rifles explains:
Here’s a 5-shot 0.191″ group at 100 yards with my .284 Shehane fire-forming loads. This barrel has 2200 rounds through it. It had 2000 as a straight .284 Win and then I set it back to .284 Shehane to form brass with. This was the first five rounds through it after I cleaned it after the last match. [The load was] 180 Hybrids with 54.0 grains of H4831 SC.
Ya, I figured why not I had some old barrels laying around so I just chopped 2″ off the back and 1″ off the front and chambered it up as a Shehane. Had 1000 pieces to fireform and didn’t want to do all that on a brand new barrel.
My fireform loads are going 2765 FPS. I have a 29″ barrel also though since it’s a setback. Once you get it formed I would push it faster than that or I wouldn’t even bother with the Shehane. My old straight .284 load at 2890 fps had ES spread in single digits for 10 shots. I figured if I get it up to 2935-2950 fps that will be a point or two saved in a several day match.
Our friend Erik Cortina notes that the .284 Shehane has a velocity edge over the straight .284 Win because it holds more powder: “The Shehane has more capacity than the .284 Winchester. Ryan is using 54.0 grains simply as a fire-forming load. Typical load for a Shehane is around 57.0 grains of Hodgdon H4831 SC.” By blowing the sidewalls out 0.010″, the .284 Shehane picks up about 3.3 grains of extra case capacity. That enhancement makes a BIG difference. The extra boiler room is enough to drive the 180s at 2900-2950 fps with H4831sc, with long barrels.
Forum member Jim Hardy has shot the .284 with great success. He tells us: “In my humble opinion, the .284 Shehane is the best balanced long-range round there is — bar none. Here is why:
You have to shoot a 30 Cal Magnum with a 240gr bullet to equal the performance of most 7mm chamberings with the 180 Berger VLD. With the .284 Shehane, you have a .308 bolt face, medium action, and Lapua brass. You use less powder than the 7 mags, and have great accuracy and ballistics even while fire-forming. The .284 Shehane shoots inside the 6.5 AND the straight .284, the .300 WSM, and the .300 Win Mag with less recoil. What is not to love about the 284 Shehane? It is a no-brainer for long range — F-Class or Prone or 1000-yard Benchrest.”
Scotland’s Grant Taylor. who used the .284 Shehane to finish third at the 2009 F-Class Worlds in England says the .284 Shehane is “very accurate with superb vertical spreads at 1000 yards. [This] caliber… has awesome accuracy. I’m getting 2930-2950 fps with spreads in the 3-5 fps range. I use Hodgdon H4831sc powder, CCI BR2 primers, and pointed 180gr Bergers.”
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Emil Kovan is one of the top F-Class shooters in the world. He won the 2014 United States F-Open Championship, and finished second in F-Open Division at the 2016 Canadian National F-Class Championship in Ontario. He is a great shooter and a great gun-builder as well.
“What are the best components for an F-Open class rifle, and why?” That’s a question that I get asked all the time and will try to answer in this article. Two months ago, I was contacted by Duane, a gentleman I met at the 2015 F-Class Nationals. He was interested in building a rifle with the new Master Class Low Profile F-Open Stock, created by Carl Bernosky and Alex Sitman of Master Class Stocks.
I have known Alex Sitman for many years, and use his stocks exclusively, but was not very familiar with his new Low Profile F-Open stock. After a brief conversation with Alex, I placed an order, and had the stock inletted and bedded at my shop in a month. My first impression was “Wow that’s a long stock” — the forearm is significantly longer than on the original Master Class F-Class prone stock. I bolted the barreled action in, and squeezed the end of the forearm and barrel together, the stock flexed a little bit, but not as much as other designs that I have tested. I think that’s due to having “more meat” in the receiver area. The full stock depth continues farther forward that on some other “low profile” designs. That makes the stock stiffer in the vertical plane, reducing the hinging effect forward of the action. The stock was finished in gloss black per the customer’s request. Interestingly, I found that the multiple layers of paint and clearcoat stiffened the stock up quite a bit.
CLICK IMAGE below for full-screen version
Low Center of Gravity Tames Torque
Compared to the original Master Class F-Open stock, the barrel sits about an inch lower. Lower center of gravity equals less torque, and that is very important when shooting heavy bullets in fast twist barrels. Another significant improvement is that the toe of the stock is flat and parallel to the forearm. I added a 3/4″ track rail in the rear, and milled the underside of the fore-end to create two parallel “rails” in the front to help the stock track better.
One of the biggest reasons why I like Master Class stocks, is the pistol grip. I don’t shoot “free recoil” and a comfortable pistol grip is super important to me when selecting a stock. The new Master Class Low Profile stock shares the same grip as the old model. This allows the stock to accommodate either a “hard hold” style or a more free-recoil style of shooting — whatever the rifle’s owner prefers. This design versatility is one reason I recommend Master Class stocks. Shooters may experiment with either shooting style to find what suits them best.
Cartridge Choice — A 40° .284 Win Improved
Duane decided to have the barrel chambered for my 284 KMR IMP (Improved) wildcat. What is .284 KMR IMP and why choose it over the straight .284 Winchester? Improved by definition means “made better”, I took a great cartridge, and modified it to increase capacity, reduce pressure, and increase brass life.
There are many “improved” variants of the original .284 Winchester: 7mm Walker, .284 Shehane, .284 Ackley and so on. My version, the 284 KMR IMP, shares the .010″ blown-out sidewalls of the .284 Shehane, but I have further increased the case capacity by changing the shoulder angle from 35 to 40 degrees. The 284 KMR IMP allows you to almost match magnum cartridge velocity in a standard-bolt-face action. If you want to run 180gr-class 7mm bullets over 2900 FPS, it is cheaper and more convenient to have a barrel chambered in 284 KMR IMP than to spend $650 for a magnum bolt.
Tuning Loads for the .284 Win Improved Cartridges
The 284 KMR IMP seems to have two nodes, one around 2820 fps and other at 2940 fps. My match load clocks at 2935 fps with single-digit ES. Note –I selected that load based on accuracy, NOT raw speed. A lot of novice (or hard-headed) shooters make the mistake to push their cartridges to the max, and disregard more accurate loads at lower velocity.
The sport of F-Class is rapidly growing, and the equipment used is improving constantly. I remember that only few years ago, an F-Open rifle that could shoot sub-one-inch of vertical at 300 yards was considered competitive. Now, we are pursuing sub-one-inch vertical at 600 yards! It takes a great rifle to approach that goal, but it is also up to the shooter to learn and experiment as much as possible in order to achieve success.
Dies for an Improved .284 Win Cartridge
One of the biggest challenges in campaigning a wildcat cartridge has been obtaining great dies. When searching for custom dies, it almost seems like that the odds are stacked against us. The most common problem is wait-time — custom die orders can take months to be completed. Also, most custom die makers want you to send them two or three cases, each fire-formed three times. I find that funny because if could somehow properly size the cases for three fire-forming cycles, I would not need a sizing die.
Custom-made dies should size the case just right, but sometimes the die’s internal dimensions are slightly off, and this leads to problem number two: dies sizing too much (or even worse) too little. I had a one “custom” die that would not size the bottom of the case enough. This made the extraction of fired cases very difficult. I feel that the best option (if available) for shooters interested in wildcat chambers is to have their gunsmiths make the dies. I offer that die-making service in addition to barrel chambering.
BAT Machine “M” Action
Duane decided to use a BAT M action for this rifle, and I think that he could not have made a better choice. We are blessed with many good match-quality receivers: Barnard, BAT, Borden, Kelbly, Nesika, and Stiller just to mention a few. These are all very well-made and suitable for F-Class. Among BAT Machine Co.actions, I like BAT models M, MB, and 3LL best. I prefer these because because of their size (large bedding footprint) smoothness, timing, options available, and last but not least visual appearance.
Trigger: I recommend and use Jewell triggers. Other good options are: Kelbly, CG Jackson (good 2-Stage) Anschutz (best 2-Stage for Bat and Kelbly actions), Bix’N Andy, and David Tubb.
Barrel: Duane made another good choice here. He decided to go with a Brux 1:8.5″-twist, 4-groove cut-rifled barrel. If you look at the F-Class and Long Range benchrest equipment lists, you will see that cut-rifled barrels are currently dominating. Many records have been shot with both button-rifled, and cut-rifled barrels. I have shot both, and prefer cut-rifled barrels. I am not saying that button-rifled barrels are not capable of shooting as well as cut-rifled barrels, but on average, in my experience, four out of five cut-rifled barrels (from top makers) will shoot well, vs. three out of five buttoned barrels. YMMV, but this is what I’ve observed.
Scope: Duane’s rifle was fitted with a Nightforce 15-55x52mm Competition scope with DDR-2 reticle. This optic is ultra clear, reasonably lightweight (28 oz.), super reliable, and has 1/8 MOA clicks — what you want for long range F-Class competition. In this 15-55X NF model, I like the DDR-2 reticle best, because fine cross hairs (FCH) are hard to see in heavy mirage. The DDR-2 has a heavier horizontal line, with a center dot. March scopes are also very popular and very well-made.
Thanks for reading, and keep ‘em in the middle…
Emil Kovan Competition History:
– 2014 F-Class Open National Champion
– 2016 F-Class Open Canadian Championship, Silver Medal (tied for first on score)
– 2015 F-Class Open National Championship, Silver Medal
– F-Class Open National Championship Teams, 2015, 2014, 2013, Shooting Team Member
– Over 15 wins in Regional and State Championships in Palma, F-TR, F-Open
– 2013 U.S. National Team Member
– 2017 U.S. National Development Team Member
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With the U.S. F-Class National Championship running this week in Raton, NM, we thought we’d highlight a very important .284 Win rifle. This is the .284 Winchester rig that Charles Ballard used to win back-to-back F-Open titles in 2008 and 2009. Ballard’s huge success with the .284 Winchester cartridge helped make the .284 Win (and .284 Win Improveds) the dominant cartridge in F-Open competition worldwide. Enjoy this trip back in time to when the .284 Win was the “new kid on the block”.
Ballard Wins Back-to-Back F-Open Championships
In a very short span, Ballard and this rifle racked up an impressive string of performances. Ballard won the NRA Long-Range Regional, setting a new National Record in the process — 200-23X at 1000 yards. He also won the North Carolina F-Class Championship with the gun, and then captured the 2008 F-Open National Championship, followed by a second F-Open title in 2009. At the 2008 Nationals in Lodi, Wisconsin, Charles shot a 1337-65X with Berger 180gr bullets. At the 2009 F-Class Nationals, held at Camp Butner, NC, Ballard shot a 1328-62X to win his second straight National title.
Ballard’s “Purple Haze” rifle features superb components, including a BAT MB action, Nightforce 12-42 BR Scope, and a wickedly accurate 32″ Broughton barrel.
Charles Ballard always used eye and ear protection. For these photos, he removed safety glasses.
Building a Championship-Winning F-Classer
by Charles Ballard
This rifle project began several years ago. My purpose was to find a cartridge that would launch the high-BC, 180gr 7mm bullets at competitive velocities for F-Class competition. I also sought barrel life that would be far superior to that of a 7mm WSM or 6.5-284. I read the article on 6mmBR.com about Jerry Tierney’s .284 Winchester and the cogs began to turn. After speaking with Mr. Tierney at the 2006 US F-Class Nationals, I decided the .284 Win would be the chambering for the new gun, despite several shooters telling me I would not be able to obtain the desired velocities. Jerry said “go for it” and, as it turned out, the rifle delivered the velocity I wanted, plus extraordinary accuracy to boot. This gun has more than exceeded my expectations, winning matches and setting a new 1000-yard, single-target F-Class National Record (200-13X).
Rifle Specifications–All the Hardware
My action of choice was a beefy 1.55″-diameter, round BAT MB, Left Bolt, Right Port. I chose this action based on BAT Machine’s impeccable reputation. I also liked the fact that the MB (medium long front) action offered an extended front end. This would provide better support for a very long barrel and give more bedding surface. The action is topped with a stainless BAT tapered (+20 MOA) Picatinny scope rail. Housed in a polished, stainless BAT trigger guard is a Jewel trigger set at 5 ounces.
The barrel is a 32″ Broughton 5C. The chamber was cut with a reamer made for Lapua 6.5-284 brass necked up to 7mm. It’s throated for the 180gr Bergers. I selected a Broughton 5C because, as my gunsmith says, “They just shoot”. This is a 1:9″ twist, 1.250″ straight contour for 32″. Yes, that’s a long, heavy barrel, but I think the length gives me a velocity advantage. On other guns, a 32″ tube could cause the rifle to be front-heavy and out-of-balance. The stock by Precision Rifle & Tool has a 3″-longer fore-end which solves the problem. The purple .284 balances very well and tracks great.
Speaking of the stock, there was only one choice, a “Purple Haze” laminated F-class model from Precision Rifle & Tool. This stock features a fully-adjustable buttplate plus a removable cheek-piece with thumb-wheel adjustment. Most importantly, the stock features an extra-long, super-stiff, low profile fore-end. This design rides the bags better than any stock I have ever shot. The action area of this stock has been beefed up to house the large BAT MB action. The final component on this rifle is a 12-42×56 Nightforce BR with DD-1 reticle set in Leupold Quick Release rings.
The Ultimate F-Open Rig
To start this project, I contacted Ray Bowman of Precision Rifle & Tool, PrecisionRifleSales.com. The first order of business was to get the action ordered, knowing how long it would take to get a BAT left bolt, right port action, plus scope rail, and trigger guard. We knew we wanted a Broughton 5C, but what twist rate? Based on the success I had shooting 210s in my 300 WSM with a “slower” 1:11″ twist we opted to go with a 1:9″ twist 7mm to shoot the 180gr Bergers. A dummy round was sent to Pacific Tool and Gauge to have a reamer ground to our specs.
Not shooting free recoil, I needed a stock that would fit me like a prone stock but track like a benchrest stock. Precision Rifle & Tool’s F-Class stock fit this bill to perfection. Ray keeps Jewell triggers in stock so the only piece left to acquire was the scope. On the old F-Class targets I would have been content with a Leupold 8-25 LRT, but on the new target a scope with 1/8-MOA adjustments and high magnification is a must. I considered the Leupold competition scopes but ultimately decided on the Nightforce BR. The variable power and unobstructed DD-1 reticle of the NF were deciding factors.
NOTE: Charles Ballard always employs eye and ear protection when shooting. For these posed photos, he removed his safety glasses.
Ballard’s Tips for F-Class Competition
In this section, Charles Ballard explains the basics of shooting an F-Class match, from the initial prep period to end of match. He covers sighter strategies and techniques for record fire, and he also explains, in detail, how he dopes the wind and judges hold-offs based on mirage.
Three-Minute Prep Period
I spend the first part of my 3-minute prep period making sure my front rest and rear bag are in-line. This insures the gun returns to the same spot after recoil. After I am happy with my set-up, I take a position similar to that of a conventional prone shooter. My face rests on the stock and my shoulder is placed firmly into the buttplate. With the Right Bolt, Left Port action, I can shoot the entire match with minimal movement. The last segment of prep time is spent trying to dope the wind.
Sighter Strategies
In a match with only two sighters, I’ll make a wind call and try to hit the center with my first shot. In matches with unlimited sighters, I generally hold dead center with a no-wind zero and use the point of impact as feedback. If I feel there is a constant condition, I will click for the wind. This allows me to use the center as my primary hold. After I get the feedback I need from my sighters it’s time to go for record.
Record Fire
After record fire begins I shoot very fast, holding off for the wind. I’ll make my wind call while the target is in the pits; if my previous shot went where I thought it would I will take my next shot as soon as the target stops. I predominantly shoot and adjust my aim based on mirage. If I have switching conditions, I will remove all wind from the scope, slow down, use the flags and mirage, still holding off. I do this because I have never had success waiting on a condition to come back.
Cleaning Procedures
I do not clean until the match is over. This means I typically shoot 120 to 150 rounds on average between barrel cleanings. I quit cleaning every relay after reading Mr. Tierney’s article, but I would still clean on Saturday night after I got home. After getting in late one Saturday night, I forgot to clean my rifle. I remembered this as I was preparing to shoot the first relay Sunday morning. At the time I was shooting a 300 WSM. Well, guess what… that relay I shot a 200-19x, and the next relay I shot a 200-17x (these scores were on the old, larger F-Class target). I found that the 300 WSM’s vertical really tightened up after about 50 rounds. The same has proven true of my .284 Winchester–vertical improves once 50 rounds are through the bore.
When I do clean, it’s simple. I use Bore Tech Eliminator on three patches, then follow with a wet nylon brush. These steps are repeated until the bore is spotless. I then push one wet patch of Eliminator through the bore and leave it.
Load Development and Accuracy Testing
My philosophy on load development differs from many shooters. I don’t primarily shoot for groups. The only goal I have is to obtain the lowest ES and SD I possibly can. Holding elevation in F-Class is crucial. Uniform velocity gives me more consistent vertical point of impact.
As we commenced load development, Jerry Tierney’s .284 Win load data posted on this 6mmBR.com gave us a good starting point. We loaded 53.0 grains of Hodgdon H4831sc and shot one round, cleaned, shot three rounds, cleaned, then shot 10 rounds and cleaned. From this point we worked up in half-grain increments until pressure signs developed at 2950 fps. Then we backed the powder charge down until the bolt lift was smooth and the primers were nice and round. [Editor’s Note: Jerry Tierney is no longer with us. We mourn his passing.]
Success: 2910 FPS with Ten-Shot ES of 7 and SD of 3
At this point I began working with different primers, neck tension and seating depth. After trying Federal 210m primers, CCI BR-2 primers, light tension, heavy tension, jamming, jumping, we settled on 56.0+ grains of H4831sc with CCI BR-2 primers. We ran about .002 neck tension with the 180s seated just touching the lands. This load gave us 2910 fps velocity with an Extreme Spread (ES) of 7 fps and a Standard Deviation (SD) of 3 fps over ten (10) shots.
NOTE: If you’re skeptical of those single-digit chron readings, click on the Video Playback screen below to view Ballard test-firing a load that delivers an ES of 5 and SD of 2 for five shots. At the end he holds the Oehler Chrono up to the camera so you can view the readout yourself. Seeing is believing!
Houston–We Have a Problem
I thought we had a load dialed-in, so I was fairly confident going to the North Carolina Long-Range State Championships. Let’s just say it didn’t go as planned. I encountered vertical, vertical, and more vertical. Turns out this was my fault. I had committed a big reloading “No-No”. I had used the ball expander in the die to neck the cases up from 6.5 to 7mm. Big Mistake! The cases we had previously used for load development were first necked-up with Ray’s expander mandrel and then run through the Redding bushing dies. Lesson learned: use an expander when necking-up the brass! This step was performed on the cases for the next match and it corrected the problem, as I lost no points to elevation.
Surprise–Velocities Rise, So Load Must Be Tweaked
After the NC State Champs, the gun went into hibernation for the winter. In February of 2008, NSSC held its annual winter Palma match. On Saturday my .284 was absolutely hammering, but Sunday I started noticing a hard bolt lift. Eventually, at the end of my last string, the gun blew a few primers. Luckily, however, it was still shooting very well. On the following Monday, we went back to the test bench and chrono. To my surprise 57.0 grains of H4831 was now shooting 2975 fps! That’s way too hot. At this point the barrel had 439 rounds through it. I started calling anyone I could thing of to see if they had any idea what could be causing this problem. Nobody I spoke with had ever experienced this problem until I spoke with a very knowledgeable F-Class shooter named Andy Amber.
Andy informed me that this had happened to him with several rifles. For whatever reason, between 100 to 300 rounds, as the barrel gets broken-in, the velocity climbs significantly.. Andy told me if I loaded back to the previous velocity, in his experience, it would stay there. Andy was spot on. My load came back together with 54.5 grains of H4831sc. The Oehler consistently gave me readings of 2892 fps to 2902 fps with an SD of 4 fps using once-fired brass. New brass gave slightly slower velocity but better numbers: ES of 7 to 9 fps, and SD of 2 to 3 fps. All this data was duplicated on several occasions. This rifle now has 554 rounds through it, but only .003″ throat erosion. The bullet was moved out .003″ to maintain position relative to the lands.
I’m very exacting in my loading procedures. I think that’s why I’ve been able to build loads that consistently deliver single-digit Extreme Spreads with ultra-low SDs. Here’s my loading method.
Case Prep: I start with Lapua 6.5×284 brass necked up to .284 with an expander mandrel. Next I sort the cases into one-grain lots, for example 194.0 to 194.9 grains, then 195.0 to 195.9 grains, and so on. After the brass is sorted, I chamfer the case mouths with an RCBS VLD tool. Any residual lube from case expansion is then cleaned out of the case mouth with alcohol on a bronze brush. Finally all the cases are run through a Redding Type ‘S’ FL sizing die with .312″ neck bushing.
Loading Procedure: My CCI BR-2 primers are seated with a RCBS hand priming tool. Powder charges are dispensed and weighed with an RCBS ChargeMaster Electronic Dispenser, which is regularly calibrated with check-weights to assure accuracy. Then the 180gr bullets are seated using a Redding Competition Seating Die.
Processing Fired Cases: My fired cases are tumbled in walnut shell media, then cleaned off. Cases are full-length resized, but I bump the shoulders only .0005″ (one-half thousandth). After sizing, the case mouths are cleaned with a spinning bronze brush.
IMPORTANT TIP: After 3 firings I will uniform the primer pockets and anneal the case necks. I found this very important in holding good elevation (minimal vertical dispersion).
CALIBER CHOICE: The Case for the .284 Win
Comparison: 6.5-284, .284 Win, and 300 WSM
For shooters who are not sold on the .284 Winchester, I give you a real-world ballistics shoot-off. We comparison-tested a 6.5-284 rifle launching 142 SMKs at 2975 fps, a 300 WSM rifle firing 210 Bergers at 2850 fps, and my .284 Winchester shooting 180 Bergers at 2900 fps. We had three shooters and each rifle was fired simultaneously with no-wind zeros on three separate targets set at 1000 yards. The shooters then exchanged rifles and we repeated the test a couple times. The 6.5 and 300 stayed consistently within an inch of each other. But my .284, with its high-BC Berger 180s, shot inside both the 6.5 and 300 by at least 3″ every time. BC rules in the wind. I was sold!
Cost Comparison: .284 Win vs. 6.5-284
The cost of reloading the .284 Win is roughly $.07 more per round than that of the 6.5-284. The .284 uses a grain or two more powder than the 6.5-284, and 7mm bullets cost about $6.00 more per 100-count box. However, to truly compare the cost of shooting the two calibers you must figure in barrel life. My 6.5-284 barrel went south at 900 rounds. My .284 barrel now has 1,036 rounds, and by all indications it will shoot well to 3,000+ rounds. For cost comparisons sake, let’s use 1,200 rounds for the 6.5-284 and 3,000 rounds for the .284 Win. The average cost of a barrel, chambered and fitted, is $500.00. Using these figures, the barrel cost of a .284 Win is $.17 per round vs. $.42 per round for the 6.5-284. That’s a $.25 per round difference, equivalent to a 60% savings for the .284.
OK, if we now net the barrel cost savings (-$.25) for the .284 with the higher cost of 7mm reloading components (+$.07), I figure the .284 Win costs $.18 per round LESS to shoot than the 6.5-284. Over the span of 3,000 rounds, that’s a $540.00 savings.
Editor’s NOTE: These numbers are 10 years old. But the key fact is the extended barrel life of the .284 Win overcomes the increased bullet cost.
Gun Handling and Recoil
If there is a down-side to the .284 it would be recoil. Now don’t get me wrong, at 22 pounds with a decelerator recoil pad, the .284 is comfortable to shoot. The recoil difference between the 6.5-284 and the .284 is about the same as the difference between a 6x250AI and a 6.5-284. In the versatility section I will elaborate more on this subject.
Ease of Load Tuning
Despite the issues I explained in the load development section with low initial velocities on new barrels, I would say the .284 is fairly easy to tune. The barrel with which I shot my record was removed after that match so I don’t put too many rounds on it before the Nationals. The new barrel on this rifle was tested using the same load. As with the first barrel, the second barrel yielded 2775 fps with a “starter load” of 53.0 grains of H4831sc. With only 11 rounds through the new tube, I shot a 600-yard match on June 22, 2008. I loaded 44 rounds using 55.0 grains of H4831sc. This load ran at 2825 fps. After my first string this load started hammering. I shot a 200-7X with no elevation change on my last string.
Multi-Discipline Versatility
The .284 is my hands-down choice for shooting F-Class. I recently shot my first 600-yard benchrest match. I shot the .284 Win in heavy gun. In this match I found the first weakness in my beloved .284. On a bench you do notice the recoil. The 6mmBR pilots could run off five shots before I could shoot two. My groups were respectable: a four-group, 3.055″ Agg. But, the added recoil of the .284, even with front and rear rests aligned, took me off target. All this being said, if a man wanted just one caliber for F-Class, long-range benchrest, and hunting, I would still suggest the .284 Win.
WARNING: The loads stated in this article may be TOO HOT for many .284 Win rifles. Always START LOW and work up gradually in small increments, looking for pressure signs. With 7mm Sierra 175s, Hodgdon’s starting load is 52.0 grains of H4831sc.
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Jason Cohen’s “We the People” patriotic .284 Shehane F-Class rifle. It has already demonstrated great promise, scoring second place in its very first match, a 3×20 at 1000 yards in Wyoming.
Rifle Report by Jason Cohen
The rifle began its life as a Will McClosky Cerus stock. I approached Will at the Berger SW Nationals about a rifle I wanted to build. I wanted to do something different — PAINT it. He said he had just the stock that I could use, and sent that to Bryan Blake at Blake Machine. I chose Bryan for two reasons — first, I have shot with him a few times at National matches and he is approachable and very helpful. Second I visited his shop during the SWN in February and liked what I observed and how he approached things. Bryan never seems to be happy with the status quo. He is always trying new ideas.
I noticed that Bryan had been adding aluminum rails to the front of Cerus stocks to lower the center of gravity and improve tracking. I asked him to modify my stock and fit it with the new forearm rails, shown in the photo below. I sent him a Panda F-Class action with a +20 MOA Picatinny rail. Bryan did all the stock work and fitted the action, rails, and RAD recoil pad. Everything turned out flawless.
The barrel is a Blake Machine 1:8″-twist finished at 32 inches. It was fitted to my action by Dale Woolum of Woolum Accuracy. Dale chambers all my barrels on all my rifles. Dale also threaded the barrel for a Woolum Accuracy tuner. This has proven to be a valuable tool in my load development. On this build, I am trying a Bix’N Andy trigger for the first time.
The 284 Shehane has a proven record of accomplishments and that is why I have chosen it. I use Lapua brass (6.5-284 necked-up), CCI BR-2 primers, Hodgdon H4350 powder, and Berger 184gr bullets. All these components have been a successful combination that has worked flawlessly in my other rifle.
.284 Shehane Load Development
Load development for me starts with each new barrel. I screw on the new barrel, fire 25 rounds of whatever I have left over and then clean it. I push out to 600 yds and do a ladder test in round-robin format. I start 0.6 grains lower than my last charge that worked. I work up from that reduced charge weight in increments of 0.3 grains. The paper tells the rest of the story. Once I get something that works well at 600 yards I go back in work around that by 0.1 grains. After that I play a little with seating depth and look for a change. I will occasionally mess with the tuner and tighten things up if possible.
About the Patriotic Paint Job
So I had the idea of painting the stock because there are so many wood stocks with clear coat these days. Unless you really get some exotic woods they all seem to blend together. I have nothing against clear-coated wood, but I wanted something different, as this was my first all-wood rifle. (For short-range benchrest, I was shooting a Bob Scoville carbon stock and Terry Leonard laminate).
We started with all white on the stock and came up with the idea of an American Flag on the buttstock. I was thinking of ribbons on the front in red and blue but we could not get the layout right. Then the idea of “We the People” popped into the head. My painter said “awesome!” and he was able to airbrush the stock with a little yellow and brown to give it that vintage paper look.
The front rest is a SEB Max (see above). I chose the Max because I was shooting Group Benchrest first then made the transition to F-Class. This rest proves to be versatile in all my shooting — Short- and Long-Range Benchrest AND F-Class. The rear bag is a Edgewood EDGEbag Gator. The gun gets transported in a Pelican Hard case when I travel. Locally, I use a Champions Choice soft bag.
Jason Jumped to Open Class after Starting with F-TR
This “We the People” rifle will be one of my primary rifles for F-Open competition. I will run it through its paces shortly and see how well it does. I have high hopes of it being an great gun. I shoot primarily local and regional matches — Colorado, Wyoming, and possibly Nebraska this summer. I will travel to the F-Class Nationals in Raton as well. I used to shoot F-TR before this and made the transition to Open last season. This is my second season shooting F-Open. 2018 was my first National event and was a learning experience for me. But I was hooked after that match.
Tips for F-Class Competitors
Get some good equipment and eliminate having issues that can be caused by budget builds. It’s OK to be frugal, but sometimes cutting corners will cause you more problems and have you chasing your tail. If you’re looking for the “recipe for success”, get a good action plus a top-tier barrel and great glass.
The .284 Shehane — Accurate and Forgiving Wildcat
The 284 Shehane is amazing, very forgiving and not temperamental. I choose this because I really did not know otherwise and was steered to the Shehane by a friend. Its proven track record helped as well. Straight .284 or Shehane — you cannot go wrong. I run a 184gr Berger at about 2850 FPS and get great brass life in my other rifles. I usually start to consider tossing the brass around 15 firings. Primer pockets start to get a little looser and the brass seems to need more sizing than the newer brass with less firings.
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7mm (.284) remains the caliber to beat in F-Class Open Division (though some shooters have had success with .30-Cal short magnums.) With a standard .284 Winchester, or better yet, a .284 Improved, you can drive the high-BC Berger 180gr and 184gr bullets to competitive velocities.
The straight .284 Win is an excellent cartridge, quite capable of winning F-class matches. However, in most barrels, it can’t push the 180s at 2900-2950 fps velocity levels*. A lot of barrels will top out at about 2850 fps. That’s where the .284 Shehane comes into play.
The .284 Shehane is a slightly modified wildcat that retains the same 35° shoulder as the parent case. However, by blowing the sidewalls out 0.010″, the .284 Shehane picks up about 3.3 grains of extra case capacity. That enhancement makes a BIG difference. The extra boiler room is enough to drive the 180s at 2900-2950 fps with H4831sc. With N560 or Reloder 17 you can go even faster.
Norm Harrold Won 2018 F-Class Open Division Nationals with .284 Shehane Rifle
Norm Harrold (above) won the 2018 USA F-Class Nationals shooting a .284 Shehane. Norm’s F-Open rig features a McMillan Kestros ZR stock and Bartlein barrel chambered for the .284 Shehane, which has a bit more case capacity than a standard .284 Winchester. Norm loaded Berger 184gr 7mm bullets in Lapua brass. Norm revealed his load in an Erik Cortina YouTube Video.
F-Class shooter Erik Cortina notes that the .284 Shehane has a velocity edge over the straight .284 Win because it holds more powder: “The Shehane has more capacity than the .284 Winchester. Ryan is using 54.0 grains simply as a fire-forming load. Typical load for a Shehane is around 57.0 grains of Hodgdon H4831 SC.” By blowing the sidewalls out 0.010″, the .284 Shehane picks up about 3.3 grains of extra case capacity. That enhancement makes a BIG difference. The extra boiler room is enough to drive the 180s at 2900-2950 fps with H4831sc, with long barrels.
Forum member Jim Hardy has shot the .284 with great success. He tells us: “In my humble opinion, the .284 Shehane is the best balanced long-range round there is — bar none. Here is why:
You have to shoot a 30 Cal Magnum with a 240gr bullet to equal the performance of most 7mm chamberings with the 180 Berger VLD. With the .284 Shehane, you have a .308 bolt face, medium action, and Lapua brass. You use less powder than the 7 mags, and have great accuracy and ballistics even while fire-forming. The .284 Shehane shoots inside the 6.5 AND the straight .284, the .300 WSM, and the .300 Win Mag with less recoil. What is not to love about the 284 Shehane? It is a no-brainer for long range — F-Class or Prone or 1000-yard Benchrest.”
Scotland’s Grant Taylor. who used the .284 Shehane to finish third at the 2009 F-Class Worlds in England says the .284 Shehane is “very accurate with superb vertical spreads at 1000 yards. [This] caliber… has awesome accuracy. I’m getting 2930-2950 fps with spreads in the 3-5 fps range. I use Hodgdon H4831sc powder, CCI BR2 primers, and pointed 180gr Bergers.”
.284 Shehane Shines in 1K Benchrest Competition Too
The .284 Shehane has won in Benchrest as well as F-Class competition. In 2013, Henry Pasquet won the IBS 1000-Yard Nationals shooting a .284 Shehane. Henry’s Championship-winning rig is shown below. Note the 5″-wide fore-end which is not legal for F-Class. Henry also runs a combo tuner/muzzle-brake.
Amazing Accuracy When Fire-Forming .284 Shehane
If you look at that 5-round group you might think it was shot with a 6 PPC or maybe a 6mmBR. But no, this was done with heavy 180gr Berger Hybrid bullets and the .284 Shehane. In fact, this impressive sub-quarter MOA group was shot while fire-forming with a very well-worn barrel! Gun builder Ryan Pierce of Piercision Rifles explains: “Here’s a 5-shot 0.191″ group at 100 yards with my .284 Shehane fireforming loads. This barrel has 2200 rounds through it. It had 2000 as a straight .284 Win and then I set it back to .284 Shehane to form brass with. [The load was] 180 Hybrids with 54.0 grains of H4831 SC.”
*Some exceptional barrels chambered in straight .284 Win can reach 2900 fps with the 180s. Ryan Pierce has a 32″ Brux barrel that is delivering 2900 fps with the straight .284. However, Ryan acknowledges that his velocities are not typical: “A lot of .284 Win barrels top out at around 2850 fps with the 180s”.
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Don’t have time to neck-turn hundreds of cases? Don’t want to invest in your own annealer? Want to try a Dasher or 6 BRA but don’t like the hassle of fire-forming? Then give Darrell Jones at DJ’s Brass a call at 205-461-4680. He can handle all the difficult brass forming/brass restoration chores efficiently and affordably. And Darrell’s turn-around time is typically very fast.
Hydro-Forming News — .284 Shehane, 6 PPC, 6 BRA, 6 Dasher and More
NEW for 2019! Darrell also just got a custom hydro die for the .284 Shehane, a wildcat based on the .284 Winchester. This is a very popular option for F-Open Shooters. He is also doing a ton of fire-forming for the 100/200 benchrest crowd, hydro-forming 220 Russian into 6 PPC. And he tells us “Those guys in Montana are keeping me very busying hydro-forming the 6BR Ackley (6 BRA). NOTE: Darrell offers Free Annealing with hydro-forming services, which starts at $60 per 100 cases.
With the price of premium brass topping $1.00 per case for popular match cartridges, it makes sense to consider annealing your brass to extend its useful life. You don’t want to chuck out brass that costs a buck a case (or more)! Forum member Darrell Jones offers a full range of brass prep, brass forming, and brass restoration (annealing, ultra-sonic cleaning) at very affordable prices. Starting at just $20 per 100 cases ($25/100 for magnum cases), Darrell’s company, DJ’s Brass, will anneal your used brass using the impressive Bench-Source annealing machines. Annealing plus ultrasonic cleaning starts at $35 per 100 cases ($45 for magnum cases). For a bit more money Darrell can also uniform the primer pockets and chamfer the case necks.
Custom Neck-Turning Services
Another great service DJ’s Brass provides is precision neck-turning. Darrell can neck-turn any size case to your specified neck-wall thickness. The price starts at $60.00 per hundred for standard cases or $75.00/100 for magnum size. And if you’ve got a bucket of brass to neck-turn, that’s fine with Darrell — he recently neck-turned 1500 pieces of brass for one customer!
DJ’s Brass can process everything from .17 Fireball all the way up to the big magnum cases. And the job gets done quickly. Darrell normally offers a 10-day turn-around. For most jobs, Darrell tells us, he gets the processed brass to the Post Office within three business days. For more info, visit DJsBrass.com or call Darrell Jones at 205-461-4680. IMPORTANT: Contact Darrell for shipping instructions BEFORE sending any brass for processing. ALL BRASS MUST BE DE-PRIMED before you send it.
• Anneal Case Necks Only ($20.00/100 normal or $25.00/100 magnum)
• Ultrasonic Cleaning, Check Necks, and Annealing ($35.00/100 normal or $45.00/100 magnum)
• Full Service: Uniform primer pockets, Chamfer case mouths, Ultrasonic cleaning, Anneal case necks (Starting at $60.00/100 call for quote)
• Neck Turning or trim-to-length Custom Order Service (Starting at $60.00/100 for standard cases and $75.00/100 for magnums)
• Hydro-Form Specialty cases (such as Dasher) $0.60 (sixty cents) each minimum of 100 pieces plus actual return shipping cost
• Expand Case Necks and Anneal brass (Call for Price)
• Create False Shoulder for Fire-Forming (Call for Price)
Hydro-Forming Cartridge Brass
Hydro-forming by Darrell costs $0.60 per case with 100-ct minimum. All hydro-formed cases are annealed at no extra charge after the forming process. After hydro-forming, Darrell can also neck-turn the case for an additional charge (call for combined quote). In addition to the 6mmBR-based cases shown below, Darrell can now hydro-form 6PPC cases from .220 Russian brass, and he also offers .284 Shehane.
With Darrell’s hydro-forming service you don’t have to buy any special dies or other equipment. Darrell says: “Simply send me the brass you need or have it dropped-shipped to me along with a fired case that has not been sized. If you need formed brass for a new build (gun not yet fired), let me know and I will size the brass to fit within .001″ of a PT&G GO gauge.”
DJ’s Brass Offers Specialized Custom Services
Darrell tells us: “At DJ’s Brass, we can handle all your brass refurbishing needs. From ultrasonic cleaning to custom annealing for specific wildcat cartridges. We can expand your necks from .22 caliber to .30 caliber and anneal shoulders for consistent bump-back. We can turn your case-necks and trim the brass to your specs. For some cartridge types, I can pre-form cases to assist in fire-forming a wildcat cartridge. We also remove the carbon build-up in muzzle brakes. Don’t lose your accuracy by having carbon build up and close off the clearance required for the most accurate bullet release through a muzzle brake.” Note: Extra charges apply for neck-turning and neck expansion operations, or specialized cartridge-forming operations. Please call Darrell at 205-461-4680 for special services pricing.
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Along with being a skilled, respected gunsmith, Emil Kovan has been a very successful F-Class competitor. He was U.S. F-Open National Champion in 2014, and finished second at the U.S. F-Open Nationals in 2015. Most recently he was a member of the World Championship-winning F-Open Team USA that competed this spring in South Africa. He definitely knows what it takes to build top-tier F-Open rifles.
7mm (.284) remains the caliber to beat in F-Class Open Division (though some shooters have had success with .30-Cal short magnums.) With a standard .284 Winchester, or better yet, a .284 Improved, you can drive the high-BC Berger 180gr and 184gr bullets to competitive velocities.
Here’s a tip for guys who shoot the 6 PPC, 6 Dasher, 6 BRA, .284 Shehane, or other wildcat cartridges that require fire-forming. Use your fouler shots to fire-form new cases. That way your fouler shots do “double-duty” and you get your brass fire-formed without putting extra rounds through your expensive barrel.
Darrell is a hydro-forming wizard who has perfected the process over the last couple of years. He has learned a few special techniques along the way to ensure uniform case-forming.
Emil Kovan Competition History:
This rifle project began several years ago. My purpose was to find a cartridge that would launch the high-BC, 180gr 7mm bullets at competitive velocities for F-Class competition. I also sought barrel life that would be far superior to that of a 7mm WSM or 6.5-284. I read the article on 
The Ultimate F-Open Rig
NOTE: Charles Ballard always employs eye and ear protection when shooting. For these posed photos, he removed his safety glasses.
Three-Minute Prep Period
Surprise–Velocities Rise, So Load Must Be Tweaked
Andy informed me that this had happened to him with several rifles. For whatever reason, between 100 to 300 rounds, as the barrel gets broken-in, the velocity climbs significantly.. Andy told me if I loaded back to the previous velocity, in his experience, it would stay there. Andy was spot on. My load came back together with 54.5 grains of H4831sc. The Oehler consistently gave me readings of 2892 fps to 2902 fps with an SD of 4 fps using once-fired brass. New brass gave slightly slower velocity but better numbers: ES of 7 to 9 fps, and SD of 2 to 3 fps. All this data was duplicated on several occasions. This rifle now has 554 rounds through it, but only .003″ throat erosion. The bullet was moved out .003″ to maintain position relative to the lands.
CALIBER CHOICE: The Case for the .284 Win
Gun Handling and Recoil
With the price of premium brass topping $1.00 per case for popular match cartridges, it makes sense to consider annealing your brass to extend its useful life. You don’t want to chuck out brass that costs a buck a case (or more)! Forum member 
