Have you ever expanded a .22 or 6mm cartridge all the way up to .30-caliber? If so, you know this can be a difficult procedure that stresses the case necks and neck-shoulder junction. A significant neck-size expansion done in one big jump can increase run-out, cause doughnuts, or worse yet, even split the brass. Therefore you want to proceed in increments, increasing the neck diameter in stages. One smart way to do that is to use a Progressive Press. This article explains how…
The most successful short-range benchrest-for-score cartridge is the 30 BR. That cartridge, as well as 30 BR variants such as the 30 BRX, all start with the 6mmBR Norma parent cartridge, typically with Lapua 6mmBR brass. To get a nice 30 BR case you want to expand in stages, increasing the inside neck diameter incrementally from .243 to .308.
Darrell Jones of DJ’s Brass Service creates thousands of 30 BR cases each year. He has found a clever way to speed up the process — Darrell uses a Progressive Press. He runs his 6BR brass through four (4) separate Hornady neck-sizing dies with expander mandrels. First there is a .257 die, followed by .264 (6.5mm), .284 (7mm), and then .308. Then a fifth and final K&M die provides one last, slight expansion so the newly-fashioned 30 BR cases perfectly fit the arbor of Darrell’s neck-turning tool.
So to repeat, the case starts as .243 (6mm), then moves in up stages .257, .264, .284, and .308, with a final “finishing” step prior to neck-turning. You can see the expansion in this video, which starts with 6mmBR brass that was first hydro-formed to 6 BRX:
Watch 6mm Cases Expanded to 30-Caliber (6BRX to 30 BRX)
For this demo video, Darrell expands just one case at a time. However, he can also put multiple cases in the progressive — one per station. This takes a little more effort, Darrell says, but the results are still excellent. Darrell tells us: “I do put multiple cases in the progressive to save time. The results are the same — I just wanted to show a single-step process and how it reduces run-out by not stressing the shoulder with one big expansion from 6mm straight to 30 caliber. Doing the operation in multiple stages avoids binds and helps keep the shoulders concentric.”
This same multi-stage procedure can be use to expand other cartridge types. For example you could take .221 Fireball brass in stages up to .308 to create 300 Blackout brass.
Darrell uses caliber-specific, Hornady neck-sizing-only dies with elliptical expanders. Darrell tells us: “The Hornady elliptical expander has a reduced bearing surface that puts less strain on the brass when expanding the necks to the next size.” The fitting at the bottom of the die is the Lock-N-Load die bushing that allows fast die changes.
These particular cases used in the video were first hydro-formed to 6BRX then expanded to 30 BRX before neck turning. DJ’s Brass offers hydro-forming for many popular wildcat cartridges such as 6 PPC, 6mm Dasher, and .284 Shehane.
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The 30 BR is an amazing little cartridge. However, 30 BR shooters do have to neck-up 6mmBR or 7mmBR brass and then deal with some issues that can arise from the expansion process. One of our Forum members was concerned about the donut that can form at the new (expanded) neck-shoulder junction. Respected bullet-maker Randy Robinett offers tips on how to deal with the “dreaded donut”.
The Forum member was concerned about thinning the brass if he turned his 30 BR necks after expansion: “Everything I have found on 30 BR case-forming says to simply turn off the bulge at the base of the neck caused by the old 6BR shoulder. I expanded my first case and measured the neck at 0.329″ except on the donut, where it measures 0.335″. Looking inside the case… reveals a groove inside the case under the donut. Now, it is a fact that when I turn that neck and remove the donut, the groove is still going to be there on the inside? That means there is now a thin-spot ring at the base of the neck that is .005 thinner than the rest of the neck. Has anyone experienced a neck cracking on this ring?”
Randy Robinett, who runs BIB Bullet Co., is one of the “founding fathers” of the 30 BR who help prove and popularize the 30 BR for benchrest score shooting. Randy offers this advice on 30 BR case-forming:
While the thinner neck-base was one of our original concerns, unless one cuts too deeply INTO the shoulder, it is not a problem. For my original 30BR chamber, thirty (30) cases were used to fire 6,400 rounds through the barrel. The cases were never annealed, yet there were ZERO case failures, neck separations, or splits. The case-necks were turned for a loaded-round neck diameter of .328″, and, from the beginning, sized with a .324″ neck-bushing.
The best method for avoiding the ‘bulge’ is to fire-form prior to neck-turning (several methods are successfully employed). Cutting too deeply into the shoulder can result in case-neck separations. I have witnessed this, but, with several barrels and thousands to shots fired, have not [personally] experienced it. The last registered BR event fired using that original barrel produced a 500-27x score and a second-place finish. [That’s] not bad for 6K plus shots, at something over 200 firings per case.
Check Out the 30 BR Cartridge Guide on AccurateShooter.com
You’ll find more information on 30 BR Case-forming in our 30 BR Cartridge Guide. Here’s a short excerpt from that page — some tips provided by benchrest for score and HBR shooter Al Nyhus:
30 BR Case-Forming Procedure by Al Nyhus
The 30 BR cartridge is formed by necking-up 6mmBR or 7mmBR brass. You can do this in multiple stages or in one pass. You can use either an expander mandrel (like Joe Entrekin does), or a tapered button in a regular dies. Personally, I use a Redding tapered expander button, part number 16307. This expands the necks from 6mm to .30 cal in one pass. It works well as long as you lube the mandrel and the inside of the necks. I’ve also used the Sinclair expander body with a succession of larger mandrels, but this is a lot more work and the necks stay straighter with the Redding tapered button. This button can be used in any Redding die that has a large enough inside diameter to accept the BR case without any case-to-die contact.
Don’t be concerned about how straight the necks are before firing them the first time. When you whap them with around 50,000 psi, they will straighten out just fine! I recommend not seating the bullets into the lands for the first firing, provided there is an adequate light crush-fit of the case in the chamber. The Lapua cases will shorten from approx. 1.550″ to around 1.520″ after being necked up to 30-caliber I trim to 1.500″ with the (suggested) 1.520 length chambers. I don’t deburr the flash holes or uniform the primer pockets until after the first firing. I use a Ron Hoehn flash hole deburring tool that indexes on the primer pocket, not through the case mouth. — Al Nyhus
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Here is a simple technique that can potentially help you load straighter ammo, with less run-out (as measured on the bullet). This procedure costs nothing and adds only a few seconds to the time needed to load a cartridge. Next time you’re loading ammo with a threaded (screw-in) seating die, try seating the bullet in two stages. Run the cartridge up in the seating die just enough to seat the bullet half way. Then lower the cartridge and rotate it 180° in the shell-holder. Now raise the cartridge up into the die again and finish seating the bullet.
Steve, aka “Short Range”, one of our Forum members, recently inquired about run-out apparently caused by his bullet-seating process. Steve’s 30BR cases were coming out of his neck-sizer with good concentricity, but the run-out nearly doubled after he seated the bullets. At the suggestion of other Forum members, Steve tried the process of rotating his cartridge while seating his bullet. Steve then measured run-out on his loaded rounds. To his surprise there was a noticeable reduction in run-out on the cases which had been rotated during seating. Steve explains: “For the rounds that I loaded yesterday, I seated the bullet half-way, and turned the round 180 degrees, and finished seating the bullet. That reduced the bullet runout by almost half on most rounds compared to the measurements from the first test.”
Steve recorded run-out measurements on his 30 BR brass using both the conventional (one-pass) seating procedure, as well as the two-stage (with 180° rotation) method. Steve’s measurements are collected in the two charts above. As you can see, the run-out was less for the rounds which were rotated during seating. Note, the change is pretty small (less than .001″ on average), but every little bit helps in the accuracy game. If you use a threaded (screw-in) seating die, you might try this two-stage bullet-seating method. Rotating your case in the middle of the seating process won’t cost you a penny, and it just might produce straighter ammo (nothing is guaranteed). If you do NOT see any improvement on the target, you can always go back to seating your bullets in one pass. READ Forum Thread.
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We first ran this story a few years back. But it’s still a very interesting subject for benchrest shooters. Shown above, the 30 BR (a 6mmBR necked up to .30 caliber) currently rules the benchrest-for-score game. However, a 30 BR Improved offers some potential advantages, particularly when the winds are strong or tricky. In this article Al Nyhus explains his 30 BRX wildcat. Running Hodgdon H4198, Al says he gets an easy 150 – 200 FPS more than the conventional 30 BR. That can translate to less drift in the wind. It also lets you pursue a higher speed node, which can lead to improved accuracy with some barrels.
Forum member Al Nyhus is a top-level score shooter who has competed successfully with the 30 BR cartridge in VFS (Varmint for Score) matches. Al has been working on an “improved” 30 BR cartridge that delivers extra velocity. Al’s 30 BRX cartridge is inspired by the 6mm BRX cartridge, popular in 600-yard benchrest and across-the-course competition. The 6mm BRX cartridge maintains the same sidewall profile and shoulder angle as the parent 6mmBR case. Likewise, the 30 BRX retains the 30° shoulder used on the popular 30 BR cartridge.
Al reports: “Thought you might like to see what I’ll be working with in my VFS gun this season. It’s a true 30 BRX — a 30 BR with the shoulder moved forward 0.100″ with the standard BR shoulder angle. Stan Ware of SGR Custom Rifles built one last season for Steve Grosvenor and I was really impressed by the performance of Steve’s gun. The 30 BR barrel on my VFS gun needed replacing, so the new 30 BRX got the nod.”
30 BRX Delivers 150-200 FPS More Velocity than 30 BR
Al says his 30 BRX gives a solid 150-200 fps speed gain over the 30 BR at the top, while needing just 2.5-3.0 more grains of Hodgdon H4198 to do so. A 30 BR case holds on average 40.8 grains of water, while the 30 BRX holds 42.3 grains (roughly 4% more). So the 30 BRX delivers a 7% increase in velocity with a mere 4% increase in H20 capacity. That’s pretty good efficiency. [Editor’s Note: Assuming 34 grains of H4198 is a typical 30 BR match load, Al’s increase of 2.5-3.0 grains for the 30 BRX represents roughly a 7.5-8.5% increase in actual powder burned. That explains the higher velocities.]
Why did Nyhus decide to try an “improved” 30 BR?
Al explains: “The 30 BRX was created to operate at a [higher] velocity level than can be achieved with the standard 30 BR case, while at the same time keeping the easy-tuning characteristics of the standard 30 BR case. We also wanted to use the same powders currently used with the 30 BR and maintain similar operating pressures.” Is the 30BRX harder to shoot because of the increased velocity? Al doesn’t think so: “In a 13.5-lb HV gun, the 30 BRX case is a pleasure to shoot with just a flea bite of recoil.”
Will the 30 BRX Become Popular in Score Competition?
The 30 BR is already an exceptionally accurate cartridge that dominates short-range Benchrest for Score competition. Will the 30 BRX make the standard 30 BR obsolete? Nyhus doesn’t think so. However, Al believes the 30 BRX offers a small but important edge in some situations: “On any given day, it’s the shooter that hits the flags best and makes the fewest mistakes that ends up on top. No amount of velocity will save you when you press the trigger at the wrong time. Missing a switch or angle change at 200 yards that results in 3/4″ of bullet displacement on the target can’t be compensated for with another 200 fps. That’s the hard fact of benchrest shooting. But on those days when, as Randy Robinett says, ‘our brains are working’, the BRX may offer enough of an advantage to turn a close-but-no-cigar 10 into an ‘X’ at 200 yards. Or turn a just-over-the-line 9 into a beggar 10.” Given the fierce competition in Score matches, an extra 10 or another X can make the difference between a podium finish and also-ran status.
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Think you need a relatively long case-neck for good accuracy? Think again. Stan Ware broke all the rules with his radical Wolfpup cartridge, proving that a near-no-neck design can deliver match-winning accuracy. Read on to learn how the Wolfpup works…
Retired gunsmith Stan Ware is a talented shooter who’s not afraid to think “outside the box”. Stan competes in both Hunter Benchrest (HBR) and Varmint for Score (VFS) disciplines. In his quest to build the ultimate Hunter Benchrest cartridge, Stan created the radical “Wolfpup” wildcat, based on a 6mmBR parent case. Noting the dominance of 30 BRs in VFS matches, Stan wondered if a stretched 30 BR could work in HBR competition. The challenge was case capacity. Under HBR rules the cartridge must hold at least 45.0 grains of water, equal to the capacity of the classic 30/30 case.
To get the requisite HBR case capacity, Stan figured he needed to boost the volume of a 30 BR case significantly, so he would have to move the shoulder forward — a lot. He did this by running a 30 BR reamer deeper and deeper, test-firing brass along the way. After three reamer passes, he ended up with the capacity he needed (the Wolfpup holds 45.3 grains of water). But then he looked at the finished product — a case with almost no neck, and he wondered “how could this possibly work?”.
From Trashbin to Winner’s Circle
Ware’s prototype Wolfpup ended up so short-necked, so unlike any “normal” cartridge, that Stan figured it was “dead on arrival”. Stan told us: “I said ‘this ain’t going to work’ and I threw the brass in the trash can. Honest. But later I thought I better shoot it and see what it does.” There was one problem — Stan didn’t have a seating die. He noticed the short neck provided a bit of tension after fire-forming, so he literally seated some bullets, BIB 118s and 125s, with his fingers. For powder he used H4198 and started with 35 grains, one grain more than a 30 BR load. Stan then did a pressure work-up: “I actually went up to 41.0 grains and didn’t have a sticky bolt. I ended up at 37.9 grains of Hodgdon 4198 — that gave 3150 fps, where the sweet spot is.” (Later testing revealed a second accuracy node at about 3020 fps, using 36.4 grains of H4198).
Stan’s radical short-necked Wolfpup shot great from the get-go. Once he found the right velocity node, the gun shot in the ones and zeros with both 7-ogive and 10-ogive bullets, both 118s and 125s. The Wolfpup proved easy to tune — it’s not finicky at all. And it’s a winner. Stan began shooting the Wolfpup in 2006 in both VFS and HBR matches and the ‘Pup’ started winning matches right away. In 2007, Stan won the Wisconsin State VFS Championship shooting the Wolfpup. In June 2010 at a Webster City, Iowa VFS match, Stan won the Grand Agg and posted high X-Count for the match, while placing first at 100 yards and second at 200 yards. How’s that for a cartridge that almost ended up in the trash bin?
Does Stan deserve an award for “most innovative benchrest cartridge design”? Stan chuckles at that notion: “I’m not a hero, not a genius. I really didn’t do anything. The fun part is thinking outside the box — for me anyway. Shooting is an age-old process of experimentation. You never learn it all.”
Why Does It Work?
How can such a radical case design perform so well? “That’s a good question,” Stan admitted. He then explained: “The 30 BR is inherently accurate, so I figured something based on the 30 BR should be accurate too. My personal belief is that the short neck doesn’t hurt you. Plus if the throat in the barrel is straight, the bullet can self-align. If the chamber is good, the bullet will self-center in the throat. In a regular case there’s not much room to do that, so a bullet can start off-center, and you don’t get the same results every time. A bullet in a conventional case is stopped from self-centering by the stiffer neck, particularly in a tight-clearance BR gun.”
Reloading the .30 Wolfpup
Stan’s Wolfpup chamber has a neck dimension of 0.330″. He turns his necks for a 0.327″ loaded round. Bullets are jammed .020″ forward of first contact with the lands. When he closes the bolt it pushes the bullet back in the case — almost a soft seat. Stan notes: “To start with I normally bump the shoulder .0005-.001″ so they go in easy. Just by doing that I get a little neck tension. I also use a bushing. Right now I’m running a .322, but it’s not particularly sensitive. I’ve tried one-thousandths increments up to a .325 bushing and couldn’t tell a lot of difference.” For bullet seating, Stan uses a Wilson 30 BR seater die into which he ran the chamber reamer. This gives perfect case fit during seating operations.
About the Illustrated Gunstock
You’ll notice Stan’s stock contains scenes from Vietnam and a quotation. Here’s the story. A Vietnam combat veteran, Stan served “in-country” with the Army’s 509th Non-Divisional Combat Unit (out of Fort Riley) from 1965-1966. Shortly before he left Vietnam, Stan went to a shop to have a souvenir lighter engraved. He asked the vendor for an appropriate inscription. The shop’s metal-worker engraved: “War is a tragedy. It takes mans’ best to do mans’ worst.” That message, along with the combat scenes, were hand-painted on Stan’s rifle by his wife Susan, a talented artist. She spent more than 20 hours painting the rifle stock.
Photos courtesy Ryan Ware and Stan Ware.
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Many short-range Benchresters have thought about converting their 6 PPC to shoot a 30BR for score matches, or a Dasher for mid-range (or even 1000-yard) games. That way you have a rifle that does double duty, giving you the most bang for your buck. Though an action with a PPC bolt won’t normally work with 30BR/6BR/Dasher cases with their larger .308-class rim (0.4728″ diameter), there is a pretty easy solution that allows you to cycle these bigger cartridges with a 6PPC-style bolt (designed to fit .220 Russian rims).
“Rebating case rims … lets you shoot a 30BR in score matches using your PPC action. All you need is a new barrel. This saves buying another bolt, receiver, or rifle.” — Butch Lambert
Butch Lambert of ShadeTree Engineering provided this tip. Butch notes that many 6 PPC benchrest group shooters also enjoy shooting in score matches. But to be really competitive in the BR for score game, that means shooting a 30BR, which has a wider, .308-class rim (0.4728″ diameter). Likewise, if you want to compete in 600-yard registered BR events or in varmint matches, you probably want to run a bigger case, such as the 6BR, 6mm Dasher, or 6-6.5×47. Those cartridges also have the larger 0.4728″ rims.
Rebate Your 30 BR Rims
To convert a PPC-boltface action to shoot bigger cases you can spend a ton of money to buy a new bolt. That can cost hundreds of dollars. The simpler solution is to turn down the diameter of the larger cases on a lathe. Butch explains: “We’ve seen plenty of interest in rebating case rims. This lets you shoot a 30BR in score matches using your PPC action. All you need is a new barrel. This saves buying another bolt, receiver, or rifle if you have a PPC boltface. Anyone who has access to a lathe can do this job pretty easily. Yesterday I turned 150 case in about an hour.”
At right is the lathe form tool Butch uses to rebate the case rims.
Cutting Head for Rebating Rims
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Have you ever expanded a .22 or 6mm cartridge all the way up to .30-caliber? If so, you know this can be a difficult procedure that stresses the case necks and neck-shoulder junction. A significant neck-size expansion done in one big jump can increase run-out, cause doughnuts, or worse yet, even split the brass. Therefore you want to proceed in increments, increasing the neck diameter in stages. One smart way to do that is to use a Progressive Press. This article explains how…
The most successful short-range benchrest-for-score cartridge is the 30 BR. That cartridge, as well as 30 BR variants such as the 30 BRX, all start with the 6mmBR Norma parent cartridge, typically with Lapua 6mmBR brass. To get a nice 30 BR case you want to expand in stages, increasing the inside neck diameter incrementally from .243 to .308.
Darrell Jones of DJ’s Brass Service creates thousands of 30 BR cases each year. He has found a clever way to speed up the process — Darrell uses a Progressive Press. He runs his 6BR brass through four (4) separate Hornady neck-sizing dies with expander mandrels. First there is a .257 die, followed by .264 (6.5mm), .284 (7mm), and then .308. Then a fifth and final K&M die provides one last, slight expansion so the newly-fashioned 30 BR cases perfectly fit the arbor of Darrell’s neck-turning tool.
So to repeat, the case starts as .243 (6mm), then moves in up stages .257, .264, .284, and .308, with a final “finishing” step prior to neck-turning. You can see the expansion in this video, which starts with 6mmBR brass that was first hydro-formed to 6 BRX:
Watch 6mm Cases Expanded to 30-Caliber (6BRX to 30 BRX)
For this demo video, Darrell expands just one case at a time. However, he can also put multiple cases in the progressive — one per station. This takes a little more effort, Darrell says, but the results are still excellent. Darrell tells us: “I do put multiple cases in the progressive to save time. The results are the same — I just wanted to show a single-step process and how it reduces run-out by not stressing the shoulder with one big expansion from 6mm straight to 30 caliber. Doing the operation in multiple stages avoids binds and helps keep the shoulders concentric.”
This same multi-stage procedure can be use to expand other cartridge types. For example you could take .221 Fireball brass in stages up to .308 to create 300 Blackout brass.
Darrell uses caliber-specific, Hornady neck-sizing-only dies with elliptical expanders. Darrell tells us: “The Hornady elliptical expander has a reduced bearing surface that puts less strain on the brass when expanding the necks to the next size.” The fitting at the bottom of the die is the Lock-N-Load die bushing that allows fast die changes.
These particular cases used in the video were first hydro-formed to 6BRX then expanded to 30 BRX before neck turning. DJ’s Brass offers hydro-forming for many popular wildcat cartridges such as 6 PPC, 6mm Dasher, and .284 Shehane.
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The 30BR is an amazing little cartridge. However, 30BR shooters do have to neck-up 6mmBR brass and then deal with some issues that can arise from the expansion process. One of our Forum members was concerned about the donut that can form at the new (expanded) neck-shoulder junction. Respected bullet-maker Randy Robinett offers tips on how to deal with the “dreaded donut”.
The Forum member was concerned about thinning the brass if he turned his 30BR necks after expansion: “Everything I have found on 30BR case-forming says to simply turn off the bulge at the base of the neck caused by the old 6BR shoulder. I expanded my first case and measured the neck at 0.329″ except on the donut, where it measures 0.335″. Looking inside the case… reveals a groove inside the case under the donut. Now, it is a fact that when I turn that neck and remove the donut, the groove is still going to be there on the inside? That means there is now a thin-spot ring at the base of the neck that is .005 thinner than the rest of the neck. Has anyone experienced a neck cracking on this ring?”
Randy Robinett, who runs BIB Bullet Co., is one of the “founding fathers” of the 30BR who help prove and popularize the 30 BR for benchrest score shooting. Randy offers this advice on 30BR case-forming:
While the thinner neck-base was one of our original concerns, unless one cuts too deeply INTO the shoulder, it is not a problem. For my original 30BR chamber, thirty (30) cases were used to fire 6,400 rounds through the barrel. The cases were never annealed, yet there were ZERO case failures, neck separations, or splits. The case-necks were turned for a loaded-round neck diameter of .328″, and, from the beginning, sized with a .324″ neck-bushing.
The best method for avoiding the ‘bulge’ is to fire-form prior to neck-turning (several methods are successfully employed). Cutting too deeply into the shoulder can result in case-neck separations. I have witnessed this, but, with several barrels and thousands to shots fired, have not [personally] experienced it. The last registered BR event fired using that original barrel produced a 500-27x score and a second-place finish. [That’s] not bad for 6K plus shots, at something over 200 firings per case.
Check out the 30BR Cartridge Guide on AccurateShooter.com
You’ll find more information on 30BR Case-forming in our 30 BR Cartridge Guide. Here’s a short excerpt from that page — some tips provided by benchrest for score and HBR shooter Al Nyhus:
30BR Case-Forming Procedure by Al Nyhus
The 30BR cartridge is formed by necking-up 6BR or 7BR brass. You can do this in multiple stages or in one pass. You can use either an expander mandrel (like Joe Entrekin does), or a tapered button in a regular dies. Personally, I use a Redding tapered expander button, part number 16307. This expands the necks from 6mm to .30 cal in one pass. It works well as long as you lube the mandrel and the inside of the necks. I’ve also used the Sinclair expander body with a succession of larger mandrels, but this is a lot more work and the necks stay straighter with the Redding tapered button. This button can be used in any Redding die that has a large enough inside diameter to accept the BR case without any case-to-die contact.
Don’t be concerned about how straight the necks are before firing them the first time. When you whap them with around 50,000 psi, they will straighten out just fine! I recommend not seating the bullets into the lands for the first firing, provided there is an adequate light crush-fit of the case in the chamber. The Lapua cases will shorten from approx. 1.550″ to around 1.520″ after being necked up to 30-caliber I trim to 1.500″ with the (suggested) 1.520 length chambers. I don’t deburr the flash holes or uniform the primer pockets until after the first firing. I use a Ron Hoehn flash hole deburring tool that indexes on the primer pocket, not through the case mouth. — Al Nyhus
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We first ran this story a few years back. But it’s still a very interesting subject for benchrest shooters. Shown above, the 30 BR (a 6mmBR necked up to .30 caliber) currently rules the benchrest-for-score game. However, a 30 BR Improved offers some potential advantages, particularly when the winds are strong or tricky. In this article Al Nyhus explains his 30 BRX wildcat. Running Hodgdon H4198, Al says he gets an easy 150 -200 FPS more than the conventional 30 BR. That can translate to less drift in the wind. It also lets you pursue a higher speed node, which can lead to improved accuracy with some barrels.
Forum member Al Nyhus is a top-level score shooter who has competed successfully with the 30 BR cartridge in VFS (Varmint for Score) matches. Al has been working on an “improved” 30 BR cartridge that delivers extra velocity. Al’s 30 BRX cartridge is inspired by the 6mm BRX cartridge, popular in 600-yard benchrest and across-the-course competition. The 6mm BRX cartridge maintains the same sidewall profile and shoulder angle as the parent 6mmBR case. Likewise, the 30 BRX retains the 30° shoulder used on the popular 30 BR cartridge.
Al reports: “Thought you might like to see what I’ll be working with in my VFS gun this season. It’s a true 30 BRX — a 30 BR with the shoulder moved forward 0.100″ with the standard BR shoulder angle. Stan Ware of SGR Custom Rifles built one last season for Steve Grosvenor and I was really impressed by the performance of Steve’s gun. The 30 BR barrel on my VFS gun needed replacing, so the new 30 BRX got the nod.”
30 BRX Delivers 150-200 FPS More Velocity than 30 BR
Al says his 30 BRX gives a solid 150-200 fps speed gain over the 30 BR at the top, while needing just 2.5-3.0 more grains of Hodgdon H4198 to do so. A 30 BR case holds on average 40.8 grains of water, while the 30 BRX holds 42.3 grains (roughly 4% more). So the 30 BRX delivers a 7% increase in velocity with a mere 4% increase in H20 capacity. That’s pretty good efficiency. [Editor’s Note: Assuming 34 grains of H4198 is a typical 30 BR match load, Al’s increase of 2.5-3.0 grains for the 30 BRX represents roughly a 7.5-8.5% increase in actual powder burned. That explains the higher velocities.]
Why did Nyhus decide to try an “improved” 30 BR?
Al explains: “The 30 BRX was created to operate at a [higher] velocity level than can be achieved with the standard 30 BR case, while at the same time keeping the easy-tuning characteristics of the standard 30 BR case. We also wanted to use the same powders currently used with the 30 BR and maintain similar operating pressures.” Is the 30BRX harder to shoot because of the increased velocity? Al doesn’t think so: “In a 13.5-lb HV gun, the 30 BRX case is a pleasure to shoot with just a flea bite of recoil.”
Will the 30 BRX Become Popular in Score Competition?
The 30 BR is already an exceptionally accurate cartridge that dominates short-range Benchrest for Score competition. Will the 30 BRX make the standard 30 BR obsolete? Nyhus doesn’t think so. However, Al believes the 30 BRX offers a small but important edge in some situations: “On any given day, it’s the shooter that hits the flags best and makes the fewest mistakes that ends up on top. No amount of velocity will save you when you press the trigger at the wrong time. Missing a switch or angle change at 200 yards that results in 3/4″ of bullet displacement on the target can’t be compensated for with another 200 fps. That’s the hard fact of benchrest shooting. But on those days when, as Randy Robinett says, ‘our brains are working’, the BRX may offer enough of an advantage to turn a close-but-no-cigar 10 into an ‘X’ at 200 yards. Or turn a just-over-the-line 9 into a beggar 10.” Given the fierce competition in Score matches, an extra 10 or another X can make the difference between a podium finish and also-ran status.
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Here is a simple technique that can potentially help you load straighter ammo, with less run-out (as measured on the bullet). This procedure costs nothing and adds only a few seconds to the time needed to load a cartridge. Next time you’re loading ammo with a threaded (screw-in) seating die, try seating the bullet in two stages. Run the cartridge up in the seating die just enough to seat the bullet half way. Then lower the cartridge and rotate it 180° in the shell-holder. Now raise the cartridge up into the die again and finish seating the bullet.
Steve, aka “Short Range”, one of our Forum members, recently inquired about run-out apparently caused by his bullet-seating process. Steve’s 30BR cases were coming out of his neck-sizer with good concentricity, but the run-out nearly doubled after he seated the bullets. At the suggestion of other Forum members, Steve tried the process of rotating his cartridge while seating his bullet. Steve then measured run-out on his loaded rounds. To his surprise there was a noticeable reduction in run-out on the cases which had been rotated during seating. Steve explains: “For the rounds that I loaded yesterday, I seated the bullet half-way, and turned the round 180 degrees, and finished seating the bullet. That reduced the bullet runout by almost half on most rounds compared to the measurements from the first test.”
Steve recorded run-out measurements on his 30 BR brass using both the conventional (one-pass) seating procedure, as well as the two-stage (with 180° rotation) method. Steve’s measurements are collected in the two charts above. As you can see, the run-out was less for the rounds which were rotated during seating. Note, the change is pretty small (less than .001″ on average), but every little bit helps in the accuracy game. If you use a threaded (screw-in) seating die, you might try this two-stage bullet-seating method. Rotating your case in the middle of the seating process won’t cost you a penny, and it just might produce straighter ammo (nothing is guaranteed). If you do NOT see any improvement on the target, you can always go back to seating your bullets in one pass. READ Forum Thread..
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Many short-range Benchresters have thought about converting their 6 PPC to shoot a 30BR for score matches, or a Dasher for mid-range (or even 1000-yard) games. That way you have a rifle that does double duty, giving you the most bang for your buck. Though an action with a PPC bolt won’t normally work with 30BR/6BR/Dasher cases with their larger .308-class rim (0.4728″ diameter), there is a pretty easy solution that allows you to cycle these bigger cartridges with a 6PPC-style bolt (designed to fit .220 Russian rims).
“Rebating case rims … lets you shoot a 30BR in score matches using your PPC action. All you need is a new barrel. This saves buying another bolt, receiver, or rifle.” — Butch Lambert
Butch Lambert of ShadeTree Engineering provided this tip. Butch notes that many 6 PPC benchrest group shooters also enjoy shooting in score matches. But to be really competitive in the BR for score game, that means shooting a 30BR, which has a wider, .308-class rim (0.4728″ diameter). Likewise, if you want to compete in 600-yard registered BR events or in varmint matches, you probably want to run a bigger case, such as the 6BR, 6mm Dasher, or 6-6.5×47. Those cartridges also have the larger 0.4728″ rims.
Rebate Your 30 BR Rims
To convert a PPC-boltface action to shoot bigger cases you can spend a ton of money to buy a new bolt. That can cost hundreds of dollars. The simpler solution is to turn down the diameter of the larger cases on a lathe. Butch explains: “We’ve seen plenty of interest in rebating case rims. This lets you shoot a 30BR in score matches using your PPC action. All you need is a new barrel. This saves buying another bolt, receiver, or rifle if you have a PPC boltface. Anyone who has access to a lathe can do this job pretty easily. Yesterday I turned 150 case in about an hour.”
At right is the lathe form tool Butch uses to rebate the case rims.
Cutting Head for Rebating Rims
Editor’s Note: Butch Lambert (and his wife) recently returned from the hospital. We send our best wishes to the Lamberts for a full recovery and happier times in the days ahead.
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The Tack Driver Showdown is a one-of-a-kind “all comers” rifle match. This unique multi-discipline match will reveal what rifle types are truly the MOST accurate, at least out to 300 meters. The Tack Driver Showdown II match will be held Saturday, November 6-7, 2021 at the Mid-Carolina Gun Club in Orangeburg, South Carolina. The organizers have invited virtually any type of rifle (except railguns) to compete at 300 meters for group and score honors. There should be nearly 100 competitors at the event this coming weekend. No organization membership is required. NOTE: Registration closes Wednesday November 3, 2021 at 6:00 PM. Contact Match Director Jim Cline at: 843-957-6546. Forum members can also send a PM to Jim Cline aka jcline.
Unlike any other rifle match in the world, on the firing line you will see 6 PPC LV/HV rifles, 30 BR score rigs, 17-lb 600-yard and 1000-yard benchrest guns, F-TR rifles, F-Open rifles, Palma rifles, PRS rifles, and maybe even an AR15 or two.
The concept behind the event is to settle the unending arguments about which guns are TRULY the most accurate. The 6PPC is king in 100/200 group competition, the 30BR rules 100/200 score, 6mmBRs and 6BR Improveds dominate in 600-yard Benchrest, the .284 Win is the leading F-Open cartridge, and various 6mms and 6.5mms win PRS matches. It will be interesting to see which chamberings and bullet weights will “rule the roost” at 300 meters. Match Director Jim Cline plans to post match results on our AccurateShooter.com Forum. For more information, read this Forum Thread.
Tack Driver II targets will be placed at 300 meters (328 yards). That’s not even “mid-range” by benchrest standards, but it should be far enough that the higher BCs of the bullets shot by F-Class and 600/1000-yard benchrest rigs could come into play.
Basic Information on the Tack Driver Shoot:
There are two divisions — bolt-action rifles and semi-auto gas guns. There are no specific design limits other than a 22-lb maximum weight, and a .338 maximum caliber. Past IBS President Jeff Stover tells us: “We envision the full array of the world’s most accurate rifles on the line: short and long range benchrest rifles, F-Class, AR, other tactical, egg-shoot rifles, whatever…[.]” Key rules are listed below. Semi-autos will need chamber flags, otherwise bolts must be out at all times. You do not have to be a member of the IBS to shoot. The range will be open Friday, November 13th starting at 12:00 noon for practice and flag setting.
Cash Payouts for the Winners in both Group and Score
Match Director Jim Cline noted that First place through Fifth place will be paid in both score, group and Grand Aggregate finishing positions. Match fee is $120, which includes a catered lunch both days. Jim states: “We will have an additional $30 cash option, $50 cash option and a $100 cash option. You have to be in the $30 cash option to get in the $50 cash option and in the $50 to be in the $100.”
2021 Tack Driver II Showdown Rules Overview
1. NO membership of any organization required.
2. NO one piece rest, all shooting will be done off benches. You may use a bi-pod, bags or rest combination.
3. You have to shoot the same gun at all targets. If you have a catastrophic failure, you have to continue with a gun of the SAME caliber and cartridge. (Has to be approved by the match director ONLY.) Scope failure will require a scope change.
4. No electronic equipment of any type will be allowed on the bench or downrange.
5. No spotting scopes allowed on the bench or people spotting for you.
6. No coaching under any circumstances (except youth).
7. Any gun is legal 30 caliber and under with a 22 pound weight maximum.
8. Any protest will be handled by the committee and their decision is FINAL!
2021 Tack Driver II Showdown Match Course of Fire
1. Competition will consist of 5 group targets and 5 IBS 200 yard score targets at 300 METERS.
2. All targets will be 7-minute matches. There will NO warm-up match on either day. ALL
shots count in the scoring area of the target.
3. Range will be made available for practice on Friday before the match starting at 8:00 AM only closing to set flags. Flag setting times are 7-8 am, 9-10 am, 11am-12pm and the
range will be called cold at 3:00 pm to end all practice.
4. We will alternate targets each time:
Day 1: Score/Group/Score/Group/Score
Day 2: Group/Score/Group/Score/Group
5. We will rotate 10 benches for the second day’s course of fire.
6. Winner will be determined by place of finish at each discipline. If there is a tie we will break it by highest place of finish. If that can’t break it we will go to group place of finish.
Covered Firing Line at Mid-Carolina Gun Club. Photo from 2019 100/200m Score Nationals.
Jim Cline tells us: “Preregistration is REQUIRED. A $100 nonrefundable deposit is required with your form to hold a spot. Limited to the first 100 guns! There will be a $60 nonrefundable deposit to hold a camping spot 1st come first serve. I have 13 with full hook-ups and 7 with power and water. There is space for self-contained camping as well.” For more information, including camping/RV details at the Mid-Carolina Gun Club venue, contact Jim Cline at 843-957-6546, or post questions on this Accurateshooter Forum Thread.
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The 30 BR is an amazing little cartridge. However, 30 BR shooters do have to neck-up 6mmBR or 7mmBR brass and then deal with some issues that can arise from the expansion process. One of our Forum members was concerned about the donut that can form at the new (expanded) neck-shoulder junction. Respected bullet-maker Randy Robinett offers tips on how to deal with the “dreaded donut”.
Forum member Al Nyhus is a top-level score shooter who has competed successfully with the 
Retired gunsmith Stan Ware is a talented shooter who’s not afraid to think “outside the box”. Stan competes in both Hunter Benchrest (HBR) and Varmint for Score (VFS) disciplines. In his quest to build the ultimate Hunter Benchrest cartridge, Stan created the radical “Wolfpup” wildcat, based on a 6mmBR parent case. Noting the dominance of 30 BRs in VFS matches, Stan wondered if a stretched 30 BR could work in HBR competition. The challenge was case capacity. Under HBR rules the cartridge must hold at least 45.0 grains of water, equal to the capacity of the classic 30/30 case.
From Trashbin to Winner’s Circle
Why Does It Work?
The 30BR is an amazing little cartridge. However, 30BR shooters do have to neck-up 6mmBR brass and then deal with some issues that can arise from the expansion process. One of our Forum members was concerned about the donut that can form at the new (expanded) neck-shoulder junction. Respected bullet-maker Randy Robinett offers tips on how to deal with the “dreaded donut”.
