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December 13th, 2019
Along with these popular cartridge types, DJ’s Brass can hydro-form 6 PPC, 30 PPC, 6 BRA, 30 BR, .260 AI, .284 Shehane and other wildcats.
Do you shoot a popular wildcat (such as the 6 BRA), but hate the hassle of fire-forming all your own cartridge brass? That takes time, costs money (in bullets and powder), and consumes precious barrel life. Well there IS a better solution — you can have your new brass hydro-formed to your exact specifications for a reasonable cost.
DJ’s Brass Service now offers custom case hydro-forming to your exact specs. Darrell Jones offers this service for a variety of popular cartridges: 6 PPC, 30 PPC, 30 BR, 6 BRA (BR Ackley), 6mm Grinch, 6 BRDX, 6 BRX, .260 Ackley, .284 Shehane and of course the very popular 6mm Dasher. After hydro-forming your brass, Darrell can also neck-up or neck-down the cases to meet your needs. For example, if you shoot a 22 Dasher, Darrell can hydro-form the cases to a 6 Dasher and then neck them down to .22 caliber. He can also turn the necks to your specs (for an additional charge).
 Darrell is a hydro-forming wizard who has perfected the process over the last couple of years. He has learned a few special techniques along the way to ensure uniform case-forming.
Without revealing any trade secrets, we can say the Darrell has very special dies and Darrell doesn’t use a mallet or hammer — he has a system that is much more consistent. Darrell tells us: “Many of my customers take this brass and load it ‘as is’ and go straight to a match and shoot some very nice groups.”
With Darrell’s hydro-forming service you don’t have to buy any special dies or other equipment. Darrell says: “Simply send me the brass you need or have it dropped-shipped to me along with a fired case that has not been sized. If you need formed brass for a new build (gun not yet fired), let me know and I will size the brass to fit within .001 of a PT&G GO gauge.”
Hydro-forming by Darrell costs $0.60 (sixty cents) per case with a minimum order of $60. Neck-turning is an additional $0.60 (sixty cents) per case (or $0.75 for magnums) plus actual return shipping. The turnaround is usually less than five days.
NOTE: After cases are hydro-formed by Darrell, every case is washed, cleaned and re-annealed. This cleaning and annealing process is included in the $0.60 (sixty cents) per case price — that’s all part of the Hydro-forming service.
For more information, visit DJsBrass.com, or call Darrell at (205) 461-4680. IMPORTANT: Contact Darrell for shipping instructions BEFORE sending brass for processing. In a hurry, don’t have time? Just call Darrell and he’ll make something work for you.
Hydro-Forming Customer Reports
Here are testimonials from recent customers.
“Recently had Darrell Jones of DJ’s Brass Service hydro-form 6 BRX brass for me. The turn around time was very fast and the brass was to the exact specification I ask for. I actually shot the hydro-formed brass in a match [without further fire-forming]. It shot a 3.597″ — pretty amazing. Let DJ do the work for you!” — Mike Wilson (3 Time IBS Record Holder; 2013 and 2014 1000-yard IBS Shooter of the Year.)
“Darrell Jones of DJ’s Brass Service went far beyond the call of duty, to assist me [with my first] IBS match. I have had an interest in 1000-yard competition for many years and finally got the opportunity to try it. After researching the winning competitors, rifles, and rounds I ordered a Panda action with Krieger barrel in 6mm Dasher from Kelby’s. It was one week before the match and I had a rifle and no rounds. I contacted Darrell to hydraulically form 6mm Dasher from Lapua 6mm BR brass. He formed the brass and had it in the mail the next day[.] Since I have only reloaded for hunting or magazine fed rifles I was not familiar with proper seating to allow land engagement of the bullets for 1000-yard accuracy. Darrell took the time to advised me every step of the way to allow me to shoot a 3.158″ (5) shot group to win my first round of my first competitive match ever.” — Mike Youngblood
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September 17th, 2019
Updating a 20+ Year-Old Benchrest Rifle
by James Mock
After owning three different rifles with BAT actions, I have become a loyal fan of BAT Machine quality and customer service. Back in 2009, I traded my BAT/Scoville for the BAT/Leonard that I currently shoot. This rifle has a long history and Terry Leonard told me that “Old 87″ (as I have named it) was one of the earlier BATs that he stocked. He wrapped the stock in fiberglass and used 2-part epoxy back then. I must say that this rifle has held up remarkably well since it dates back to the 1990s. The action is a RB/LP/RE octagon Model B with .308 bolt-face.
Rifle Has Multiple Barrels for Multiple Disciplines
With this gun, I have shot several barrels of different calibers (.22 PPC, .22 PPC-short .095, 6mm PPC, 6XC, 6mm Dasher, .30BR, and will soon have a 6 BR-AI). It has been an exceptionally accurate rifle in several disciplines. In the hands of previous owners, it earned several Hall-of-Fame (HOF) points, and a “middle-of-the-pack” shooter (me) even received a HOF point with this rifle.
For most of its life, Old 87 served as a short range benchrest rifle, but I have used it for the last few years as a 600-yard rifle with the 6mm Dasher barrel. I was lucky enough to earn the Shooter of the Year award at the Prince Memorial Range in Louisiana for 2016.
After shooting my two Dasher barrels for last eight years, I have noticed a drop-off in accuracy at 600 yards. A decision had to be made — get a new barrel or sell the rifle and retire from competition. I will be 74 years old in six months and my competition days are limited due mainly to a chronic neck problem. After mulling over the decision to retire or not, I decided to give Old 87 one more year. Here is the story of how we upgraded the old war-horse.
Old 87 REBORN — Upgrading with New Components
I prefer cut-rifled barrels with four lands and grooves and have had success with .236 bore diameters and 1:8″ twist in long range rifles. I searched for barrels meeting those parameters and found a suitable BRUX at Bugholes.com (Southern Precision Rifles).
The 6BR-AI Option — Easy Fire Forming
I thought about having Billy Stevens chamber it for the Dasher, but decided to try something new. There seems to be a lot of interest in the 6BR-AI and I said, “Why not?” Well, I bought a shortened Dasher die from Harrell’s and will use my Wilson Dasher seating die. Bart Sauter was kind enough to let me use his reamer for chambering.
Fitting a New Roller-Type Cocking Piece on Older BAT Action
Since I was into the project this deep, I called Mike Ezell and ordered one of his Tungsten powder-dampened tuners. Since Old 87 had thousands of rounds since the firing pin spring has been replaced, I decided that it was probably needed. Well, I got to thinking (very dangerous) and asked Daryle Thom if it would be feasible to put a roller-type cocking piece and a new firing pin spring on such an old action.
The folks at BAT are very accommodating and they said that it would be no problem with such a conversion. While my bolt was in Idaho, the barrel with Ezell tuner arrived and I could not shoot it. However, my friend Jeff Turner loaned me his BAT bolt to see if it would work. Although the rifles differ in age by 15 or more years, the borrowed bolt worked perfectly in my rifle. This is a testimony to the great machine work performed at BAT Machine.
New Bolt Roller Tail-Piece Makes a Big Difference in Cocking Effort
With the borrowed bolt I managed to fire-form 50 rounds and get them ready for our 600-yard match on September 16. The folks at BAT quickly fixed my bolt by replacing the mainspring and ejector spring, polishing the ejector, and replacing the tail-piece with their roller type. Pictured below is this tail piece that makes a remarkable difference in the force needed to cock the action. It is amazing what this little wheel can do… even when placed in a 20+ year old action.
Working with the Ezell Barrel Tuner — Small Increments Work Best
Also, I would like to congratulate Mike Ezell on his new tuner which contains powdered Tungsten. It is easy to set up and Mike will help a buyer get maximum effectiveness from the unit. Just give him a call. Below is a picture of the tuner. I was lucky enough to have some time to “play” with it before the match.
Talking about the tuner, Mike writes: “Our new barrel tuners…
PDT stands for particle dampening technology. The science is there, we just applied it to a barrel tuner. The advantages are a wider tune window and more efficient control of barrel harmonics…in a tuner design that actually looks good.”
Mike advised me to set the tuner by turning it all the way into the shoulder and then come out to zero or the second time zero comes up if there is not at least half of a turn between the shoulder and the first zero. It is best to start with a proven load and adjust the tuner from that load. As unlikely as it seems, a rifle can go from a good tune to a very poor tune with only 5 marks (.005”) and vice versa.
Mike cautions those who use his tuner to NOT make adjustments which are too large. As a matter of fact, he recommends adjustments of .001 inch at a time. Ezell’s tuners are screwed onto the barrel with .900” by 32 threads per inch and has 32 marks on the circumference of the tuner. Therefore, each mark moves the tuner in or out by .001 inch. There are three set screws with Teflon tips which provide friction for the tuner on the threads. Do not tighten the screws so tight as they damage the fine threads.
If you want the smoothest bolt possible for your BAT, call or e-mail Daryle or Bruce Thom at BAT Machine and discuss your needs with them. I am sure glad that I did. If you want a state-of-the-Art tuner for your barrel, give Mike Ezell a call or visit his Ezell Custom Rifles Facebook Page.
— Good shooting, James Mock
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April 12th, 2019
As the practical/tactical game has evolved, with low recoil and high accuracy becoming ever more important, many top competitors have moved to smaller cartridges such as the 6mm Dasher and its parent, the 6mmBR Norma. These cartridges deliver outstanding accuracy plus good barrel life. However, the “short, fat” 6BR/Dasher design doesn’t feed optimally in magazines designed for the .308 Win family of cases. Yes you can modify your own magazines (Mag Mod HERE), or buy a pricey conversion kit, but now there is a turn-key solution from MDT (Modular Driven Technologies).
MDT’s 6mm BR magazine fits the parent 6mmBR cartridge and all the popular varients including the 6 BRA, 6 Dasher, and 6 BRX. MDT says this new 12-round magazine is a “one-step solution [delivering] smooth, reliable feeding for the most popular rifle cartridges in precision rifle competitions.”
MDT built this AICS-pattern mag for PRS/NRL competitors and anyone wanting to run 6mmBR-family cartridges in mag-fed actions: “The limiting factor for competitors running 6mm BR variants has been feeding. Until now, the only option has been to purchase an AICS-pattern magazine plus an additional kit to make the magazines work with the shorter cartridges. This solution costs upwards of $100 or more and can require additional tuning to work in most rifles.”
The MDT 6mm BR mag has a maximum internal length of 2.580″, which accommodates pretty much any 6mm bullet you’d want to use. These MDT magazines are crafted from quality steel, nitride-treated, then black Cerakote finished inside and out. To reduce friction between cartridge and magazine body, MDT added two internal ribs which provide a smooth transition from double stack to single-feed.
Magazine Conversion — Use .308 Win Mags with Modified Followers
A decade ago we showed our readers how to modify .308 Win magazines to feed the 6mmBR cartridge efficiently. This procedure, explained by Texas gunsmith, Mike Bryant, is easy to do with simple tools. You can modify most standard magazines, both internal-style and detachable style. CLICK HERE for full, step-by-step magazine conversion article.
The basic procedure involves trimming the rear of the magazine, and creating a rear stop with a block from a Remington .223 magazine. Next the .308 Win magazine follower is shortened and beveled. Some guys tweak the feed lips a bit, but this may not be needed. Many of our readers have performed this simple magazine modification and report their rifles feed quite reliably. One reader, who converted a 7mm-08 hunting rig into a 22 Dasher varmint rifle, tells us his modified mag feeds flawlessly.
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October 30th, 2018
Along with these popular cartridge types, DJ’s Brass can hydro-form 6 PPC, 30 PPC, 6 BRA, 30 BR, .260 AI, .284 Shehane and other wildcats.
Do you shoot a popular wildcat (such as the 6 BRA), but hate the hassle of fire-forming all your own cartridge brass? That takes time, costs money (in bullets and powder), and consumes precious barrel life. Well there IS a better solution — you can have your new brass hydro-formed to your exact specifications for a reasonable cost.
DJ’s Brass Service now offers custom case hydro-forming to your exact specs. Darrell Jones offers this service for a variety of popular cartridges: 6 PPC, 30 PPC, 30 BR, 6 BRA (BR Ackley), 6mm Grinch, 6 BRDX, 6 BRX, .260 Ackley, .284 Shehane and of course the very popular 6mm Dasher. After hydro-forming your brass, Darrell can also neck-up or neck-down the cases to meet your needs. For example, if you shoot a 22 Dasher, Darrell can hydro-form the cases to a 6 Dasher and then neck them down to .22 caliber. He can also turn the necks to your specs (for an additional charge).
Darrell is a hydro-forming wizard who has perfected the process over the last couple of years. He has learned a few special techniques along the way to ensure uniform case-forming.
Without revealing any trade secrets, we can say the Darrell has very special dies and Darrell doesn’t use a mallet or hammer — he has a system that is much more consistent. Darrell tells us: “Many of my customers take this brass and load it ‘as is’ and go straight to a match and shoot some very nice groups.”
Hydro-forming by Darrell costs $0.60 (sixty cents) per case with a minimum order of $60. Neck-turning is an additional $0.50 (fifty cents) per case plus actual return shipping. The turnaround is usually less than five days.
With Darrell’s hydro-forming service you don’t have to buy any special dies or other equipment. Darrell says: “Simply send me the brass you need or have it dropped-shipped to me along with a fired case that has not been sized. If you need formed brass for a new build (gun not yet fired), let me know and I will size the brass to fit within .001 of a PT&G GO gauge.”
For more information, visit DJsBrass.com, or call Darrell at (205) 461-4680. IMPORTANT: Contact Darrell for shipping instructions BEFORE sending brass for processing. In a hurry, don’t have time? Just call Darrell and he’ll make something work for you.
Hydro-Forming Customer Reports
Here are testimonials from recent customers.
“Recently had Darrell Jones of DJ’s Brass Service hydro-form 6 BRX brass for me. The turn around time was very fast and the brass was to the exact specification I ask for. I actually shot the hydro-formed brass in a match [without further fire-forming]. It shot a 3.597″ — pretty amazing. Let DJ do the work for you!” — Mike Wilson (3 Time IBS Record Holder; 2013 and 2014 1000-yard IBS Shooter of the Year.)
“Darrell Jones of DJ’s Brass Service went far beyond the call of duty, to assist me in preparation to shoot for my first time in an IBS match. I have had an interest in 1000-yard competition for many years and finally got the opportunity to try it. After researching the winning competitors, rifles, and rounds I ordered a Panda action with Krieger barrel in 6mm Dasher from Kelby’s. It was one week before the match and I had a rifle and no rounds. I contacted Darrell to hydraulically form 6mm dasher from Lapua 6mm BR brass. He formed the brass and had it in the mail the next day[.] Since I have only reloaded for hunting or magazine fed rifles I was not familiar with proper seating to allow land engagement of the bullets for 1000-yard accuracy. Darrell took the time to advised me every step of the way to allow me to shoot a 3.158″ (5) shot group to win my first round of my first competitive match ever.” — Mike Youngblood
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February 4th, 2018
Here is beautiful F-Open rig crafted by Forum member CigarCop of KW Precision LLC. It features a laminated wood stock with stunning figured walnut on the outside.
One of the most popular items in our Shooters’ Forum is the ongoing “Pride and Joy” thread. Since 2009, Forum members have posted photos and descriptions of their most prized rifles. Here are some of the most recent “Pride and Joy” rifles showcased in our Forum. Do you have a gun you’d like to see featured there? Just Register for the Forum and you can add your favorite gun to the list.
New 600/1000 Benchrest Light Gun for Richard Schatz in 6 BRA
This blue benchrest rig was crafted by Alex Wheeler for ace benchrest competitor Richard Schatz, a past 600-yard IBS Shooter of the Year. Richard’s new 600/1000-yard Light Gun features a Krieger barrel chambered in 6 BRA (40° Ackley version of 6mmBR Norma). That Krieger is mated to a 1.550″ BAT B action, ignition-timed for smooth bolt close and increased accuracy. The trigger is the sophisticated Bix’n Andy. Schatz’s BAT is glued and screwed into a Wheeler LRB stock, with aluminum rails and adjustable metal “tracking rudder” on the toe of the stock. The rudder can be adjusted side to side to ensure optimal tracking, while the rudder’s vertical angle can be adjusted slightly with shims.
Hand-Crafted Thumbhole-Stocked Rifle Chambered in 6 PPC
Forum Member Grimstod offered this handsome 6 PPC custom with a beautiful, hand-made thumbhole stock: “This was fully accurized with Premier Accuracy recoil lug installed. Really makes these shoot a lot better. It features a Kelbly Panda action with Hart barrel and glass bedding. Trigger fall was perfect to start and we have to give Ian Kelbly big thumbs up for making every action perfectly timed.” On top is a March competition scope. See more photos at www.premieraccuracy.com.
A Wicked Accurate Big Dawg in 28 Nosler
This 28 Nosler Benchrest rifle looks good and shoots even better — check out that 20-shot target shot at 200 yards! You can’t argue with that…
Belonging to Forum member LA50Shooter, this rig is chambered in 28 Nosler, with metal work by Gre-Tan Rifles. The action is a BAT Model “L” 1.650 Octagon with a 30 MOA scope rail, running a Jewell BR Trigger. The stock, from D&B Supply, is a Shehane Big Dawg Tracker with 5″ fore-end. Color scheme is “Field & Stream” Rutland laminate. This big rig boasts FOUR 34″ Benchmark barrels (1.5″ for seven inches tapering to 1.225″ at muzzle).
A Pair of Score Benchrest Beauties
Forum member JimPag showcased two new Benchrest-for-Score rifles. The rig on the left, smithed by Dwight Scott, features a Farley Black Widow RBLPRE (with Bix’n Andy trigger). It features Pistachio and Carbon Terry Leonard stock glued and screwed by Sid Goodling. The barrel is a Krieger 23.5″ chambered in 30BR with a Mike Ezell tuner. It’s topped with a Goodling-built 1-piece Davidson base and a Nightforce 42X Comp scope. The rifle on the right, smithed by Sid Goodling, features a Marsh Saguaro RBLPRE Action with Bix’n Andy trigger, and March 36-55X scope. This rifle boasts a rare Screwbean Mesquite and carbon stock by Terry Leonard. The 23″ Lilja bbl is chambered in 30 Thrasher with a Goodling tuner. (30 Thrasher is longer 30 BR case developed by Joe Entrekin). Jim also has two other barrels for this action in 30 BR and 6 BRAI. On top is a Sid Goodling-built one-piece Davidson base with a March 36-55X scope.
Rem 700 in Manners Stock — .284 Winchester for Hunting
Here’s a Rem 700 enhanced with a Manners Elite TA stock and other upgrades. Forum Member NickB1075 says: “Here is a rifle I finished for hunting this year. It’s a bit heavy for New York woods carry but it just shoots great. Maybe I will have to get one of those fancy Proof Research barrels to lighten it up a bit.” Nick is running a Benchmark 1:8.5″-twist barrel chambered in .284 Win with 0.315 neck for shooting 150gr Barnes bullets. Nick added a Jewell trigger and on top is a U.S. Optics B10 Scope.
When Only the Biggest and Boldest Will Do — .50 BMG
No “Pride and Joy” feature would be complete without a Big Boomer. This impressive .50 BMG, “61 inches of big bore goodness”, weighs a whopping 49 pounds (95 lbs. complete with case and accessories). This rifle’s proud owner, forum member 6MT, says everything on this black beast is jumbo-sized: “Yes, I can stick my finger clear through the ports in the muzzle brake!” The rifle boasts a U.S. Ordnance 31″ heavy-contour barrel fitted to Barnard GP action. The stock is a “Big Mac” from McMillan. No optics yet — 6MT says he is “looking at an ATACR 7-35x56mm with a Spuhr mount… As soon as my wallet recovers!”
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