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August 12th, 2026

Botched Gunsmithing — How NOT to Headspace a Barrel

Locktite Red barrel shoulder headspace Thomas Speedy Gonzales
This barrel’s shoulder was 0.025″ off the action because Red Locktite had been used on the threads.

Gunsmith Thomas ‘Speedy’ Gonzales offered this interesting report about how NOT to headspace a barrel. Hopefully you never discover something like this…

“A good friend and customer sent this rig in for repair after FedEx damaged the rifle during inbound transport from another smith. After repairing the stock and rebedding it, I decided to re-polish the barrel to make the repair perfect. Well this just added insult to injury as the barrel did not want to come off. After a few choice words, the barrel finally broke free only to reveal something very disturbing. It seems the barrel had been ‘headspaced’ by using RED Loctite to hold it in place.” [Editor: That’s definitely NOT how barrels should be fitted.]

Speedy was not happy: “I hope the smith that did this sees the photos and realized what jeopardy he put my customer in or anyone who shot the rifle for that matter. When cleaned up, the shoulder on the barrel was over 0.0250″ (25 thousandths) away from the face of the receiver.” [Editor: That’s a lot in this business]. Check out the images below to see how much the barrel rotated further inward when cleaned up. The barrel spun in nearly another eighth-turn or more. Not good.

Locktite Red barrel shoulder headspace Thomas Speedy Gonzales

Locktite Red barrel shoulder headspace Thomas Speedy Gonzales

Permalink Gunsmithing, Tech Tip 1 Comment »
January 18th, 2026

Erratic POI? Check Scope, But It Might Be a Loose Barrel Issue

loose barrel vortex scope optics point of impact change fix

Are you seeing unpredictable changes in Point of Impact on your target? Think you may have a scope issue? Well maybe not — when was the last time you checked your BARREL?

Yes scopes do fail, and scope bases/rings do get loose. But sometimes problems with erratic POI shifts are caused by a LOOSE BARREL. This issue came up a while back in our Shooter’s Forum. One member complained that his zero was shifting from day to day — by as much as two inches at 100 yards. He was convinced he had a scope problem, based on erratic POI:

“I think my scope loses 1 to 3 MOA per day. When I shot my rifle Monday it was dead on. On Tuesday it was 1″ low. Then on Wednesday it was 1 or 2″ lower. I don’t get it. — the elevation knob never touched. Scope will track and return to zero that day perfect. Yes EVERYTHING has been checked, nothing loose. What is the chance the erector tube spring has gone south? For the record this is a Vortex GE. Never had a bad scope, but this has me wondering”. — LB

On Forum member told LB to send the scope right back to the manufacturer. Two other members suggested mounting the scope on a different rifle to test. Good advice. That’s generally a smart strategy before you conclude a scope has gone bad…

Could Problem Be the Scope Base?
Two Forum members, ExPiper and Dickn52, suggested checking the scope base, recounting their past experiences with troublesome bases. This was intelligent — anyone with a POI problem should check all the optics attachments:

“Went crazy one day chasing my impacts on a 100-yard target. Shots would group fine for three then go nuts for 4-5. I cranked and un-cranked for about an hour. Then I reached up and the base wobbled on the rifle. Removed scope, tightened base screws and back in business.” — Dickn52

“Years ago I had a problem [where] shots were climbing with almost every shot. I was blaming the scope. However, when removing the scope I noticed that the 20 MOA base was cracked and getting wider with every shot. Needless to say I replaced the base and the problem was solved. — ExPiper

Eureka Moment — The problem was the BARREL, not the Scope

There were many helpful suggestions, but member PirateAmmo steered LB to the real problem — a loose BARREL: “We had a problem on a home-built AR-platform rifle once, barrel was loose a tad…”

Member Snert chimed in: “Yep — I had a PPC that suddenly went 19″ low. Picked up gun off bench by barrel and felt a wiggle. I tightened the barrel and the POI went 19 inches up”.

Problem Solved — Barrel Tightened up and POI Back to Normal
The gentleman with the POI problem took the advice of PirateAmmo and checked his barrel. BINGO! Low and behold, the barrel WAS loose.

LB posted: “Barrel loose by about 2%, checked it twice before and didn’t find it the first two times”.

After LB re-tightened his barrel, his rifle started shooting normally again. No more shooting low by 1-2 inches. Problem solved. The fix didn’t cost a penny and now LB doesn’t have to send a perfectly good optic back to the manufacturer.

Lesson learned? Check ALL the variables before you assume a scope has gone bad. Along with the barrel, also check your action screw tension, and of course the scope base and rings.

Permalink Optics, Tech Tip No Comments »
November 14th, 2025

“Blueprinting” Action & Barrel Fitting — Explained by Jim Borden

Jim borden accuracy blueprinting action receiver prussian blue shoulder lug barrel

Jim Borden, the very knowledgeable owner of Borden Accuracy, provided an interesting historical insight about barrel fitting and the term “blueprinting”. Jim has posted on his Borden Accuracy Facebook page an explanation of the term “blueprinting” as it originally was used with respect to barrel/shoulder/lug fitting.

Jim borden accuracy blueprinting action receiver prussian blue shoulder lug barrelBarrel/Shoulder Fit and Blue-Printing
Jim told us: “Something often overlooked on barrel installation is the shoulder fit. Many are so overly obsessed with doing a crank-on fit of threads that the shoulder contact is overlooked. Full, solid barrel shoulder to recoil lug or action face is critical to optimum accuracy and precision.

Many years ago part of the ‘blueprinting’ of an action was the use of Prussian blue to ‘blueprint’ lug fit, thread fit, and barrel shoulder fit. It was a colloquial expression that had nothing to do referring to a blueprint or drawing of the action.” Bet you didn’t know that!

About the photo below, Jim noted: “the fuzzy look on the threads is a liberal coating of Never-Seez thread lubricant.”

Jim borden accuracy blueprinting action receiver prussian blue shoulder lug barrel
Look carefully to see the Prussian Blue applied to the barrel shoulder, plus Never Seez on threads.

Jim borden accuracy blueprinting action receiver prussian blue shoulder lug barrel

Permalink Gunsmithing, Tech Tip No Comments »
January 16th, 2025

How NOT to Headspace a Barrel — Gunsmithing Gone Bad

Locktite Red barrel shoulder headspace Thomas Speedy Gonzales
This barrel’s shoulder was 0.025″ off the action because Red Locktite had been used on the threads.

Gunsmith Thomas ‘Speedy’ Gonzales offered this interesting report about how NOT to headspace a barrel. Hopefully you never discover something like this…

“A good friend and customer sent this rig in for repair after FedEx damaged the rifle during inbound transport from another smith. After repairing the stock and rebedding it, I decided to re-polish the barrel to make the repair perfect. Well this just added insult to injury as the barrel did not want to come off. After a few choice words, the barrel finally broke free only to reveal something very disturbing. It seems the barrel had been ‘headspaced’ by using RED Loctite to hold it in place.” [Editor: That’s definitely NOT how barrels should be fitted.]

Speedy was not happy: “I hope the smith that did this sees the photos and realized what jeopardy he put my customer in or anyone who shot the rifle for that matter. When cleaned up, the shoulder on the barrel was over 0.0250″ (25 thousandths) away from the face of the receiver.” [Editor: That’s a lot in this business]. Check out the images below to see how much the barrel rotated further inward when cleaned up. The barrel spun in nearly another eighth-turn or more. Not good.

Locktite Red barrel shoulder headspace Thomas Speedy Gonzales

Locktite Red barrel shoulder headspace Thomas Speedy Gonzales

Permalink Gear Review, Gunsmithing, Tech Tip No Comments »
December 15th, 2024

The “Blueprinting” Process for Barrel Shoulder/Lug Fitting

Jim borden accuracy blueprinting action receiver prussian blue shoulder lug barrel

Jim Borden, the very knowledgeable owner of Borden Accuracy, provided an interesting historical insight about barrel fitting and the term “blueprinting”. Jim has posted on his Borden Accuracy Facebook page an explanation of the term “blueprinting” as it originally was used with respect to barrel/shoulder/lug fitting.

Jim borden accuracy blueprinting action receiver prussian blue shoulder lug barrelBarrel/Shoulder Fit and Blue-Printing
Jim told us: “Something often overlooked on barrel installation is the shoulder fit. Many are so overly obsessed with doing a crank-on fit of threads that the shoulder contact is overlooked. Full, solid barrel shoulder to recoil lug or action face is critical to optimum accuracy and precision.

Many years ago part of the ‘blueprinting’ of an action was the use of Prussian blue to ‘blueprint’ lug fit, thread fit, and barrel shoulder fit. It was a colloquial expression that had nothing to do referring to a blueprint or drawing of the action.” Bet you didn’t know that!

About the photo below, Jim noted: “the fuzzy look on the threads is a liberal coating of Never-Seez thread lubricant.”

Jim borden accuracy blueprinting action receiver prussian blue shoulder lug barrel
Look carefully to see the Prussian Blue applied to the barrel shoulder, plus Never Seez on threads.

Jim borden accuracy blueprinting action receiver prussian blue shoulder lug barrel

Permalink Gear Review, Gunsmithing, Tech Tip No Comments »
January 19th, 2024

Erratic POI Might Be Loose Barrel Issue, Not Scope Problem

loose barrel vortex scope optics point of impact change fix

Are you seeing unpredictable changes in Point of Impact on your target? Think you may have a scope issue? Well maybe not — when was the last time you checked your BARREL?

Yes scopes do fail, and scope bases/rings do get loose. But sometimes problems with erratic POI shifts are caused by a LOOSE BARREL. This issue came up a while back in our Shooter’s Forum. One member complained that his zero was shifting from day to day — by as much as two inches at 100 yards. He was convinced he had a scope problem, based on erratic POI:

“I think my scope loses 1 to 3 MOA per day. When I shot my rifle Monday it was dead on. On Tuesday it was 1″ low. Then on Wednesday it was 1 or 2″ lower. I don’t get it. — the elevation knob never touched. Scope will track and return to zero that day perfect. Yes EVERYTHING has been checked, nothing loose. What is the chance the erector tube spring has gone south? For the record this is a Vortex GE. Never had a bad scope, but this has me wondering”. — LB

On Forum member told LB to send the scope right back to the manufacturer. Two other members suggested mounting the scope on a different rifle to test. Good advice. That’s generally a smart strategy before you conclude a scope has gone bad…

Could Problem Be the Scope Base?
Two Forum members, ExPiper and Dickn52, suggested checking the scope base, recounting their past experiences with troublesome bases. This was intelligent — anyone with a POI problem should check all the optics attachments:

“Went crazy one day chasing my impacts on a 100-yard target. Shots would group fine for three then go nuts for 4-5. I cranked and un-cranked for about an hour. Then I reached up and the base wobbled on the rifle. Removed scope, tightened base screws and back in business.” — Dickn52

“Years ago I had a problem [where] shots were climbing with almost every shot. I was blaming the scope. However, when removing the scope I noticed that the 20 MOA base was cracked and getting wider with every shot. Needless to say I replaced the base and the problem was solved. — ExPiper

Eureka Moment — The problem was the BARREL, not the Scope

There were many helpful suggestions, but member PirateAmmo steered LB to the real problem — a loose BARREL: “We had a problem on a home-built AR-platform rifle once, barrel was loose a tad…”

Member Snert chimed in: “Yep — I had a PPC that suddenly went 19″ low. Picked up gun off bench by barrel and felt a wiggle. I tightened the barrel and the POI went 19 inches up”.

Problem Solved — Barrel Tightened up and POI Back to Normal
The gentleman with the POI problem took the advice of PirateAmmo and checked his barrel. BINGO! Low and behold, the barrel WAS loose.

LB posted: “Barrel loose by about 2%, checked it twice before and didn’t find it the first two times”.

After LB re-tightened his barrel, his rifle started shooting normally again. No more shooting low by 1-2 inches. Problem solved. The fix didn’t cost a penny and now LB doesn’t have to send a perfectly good optic back to the manufacturer.

Lesson learned? Check ALL the variables before you assume a scope has gone bad. Along with the barrel, also check your action screw tension, and of course the scope base and rings.

Permalink Gunsmithing, Optics, Tech Tip No Comments »
March 2nd, 2022

Erratic POI? Check Your Scope — But It Could Be a Loose Barrel

loose barrel vortex scope optics point of impact change fix

Are you seeing unpredictable changes in Point of Impact on your target? Think you may have a scope issue? Well maybe not — when was the last time you checked your BARREL?

Yes scopes do fail, and scope bases/rings do get loose. But sometimes problems with erratic POI shifts are caused by a LOOSE BARREL. This issue came up recently in our Shooter’s Forum. One member complained that his zero was shifting from day to day — by as much as two inches at 100 yards. He was convinced he had a scope problem, based on erratic POI:

“I think my scope loses 1 to 3 MOA per day. When I shot my rifle Monday it was dead on. On Tuesday it was 1″ low. Then on Wednesday it was 1 or 2″ lower. I don’t get it. — the elevation knob never touched. Scope will track and return to zero that day perfect. Yes EVERYTHING has been checked, nothing loose. What is the chance the erector tube spring has gone south? For the record this is a Vortex GE. Never had a bad scope, but this has me wondering”. — LB

On Forum member told LB to send the scope right back to the manufacturer. Two other members suggested mounting the scope on a different rifle to test. Good advice. That’s generally a smart strategy before you conclude a scope has gone bad…

Could Problem Be the Scope Base?
Two Forum members, ExPiper and Dickn52, suggested checking the scope base, recounting their past experiences with troublesome bases. This was intelligent — anyone with a POI problem should check all the optics attachments:

“Went crazy one day chasing my impacts on a 100-yard target. Shots would group fine for three then go nuts for 4-5. I cranked and un-cranked for about an hour. Then I reached up and the base wobbled on the rifle. Removed scope, tightened base screws and back in business.” — Dickn52

“Years ago I had a problem [where] shots were climbing with almost every shot. I was blaming the scope. However, when removing the scope I noticed that the 20 MOA base was cracked and getting wider with every shot. Needless to say I replaced the base and the problem was solved. — ExPiper

Eureka Moment — The problem was the BARREL, not the Scope

There were many helpful suggestions, but member PirateAmmo steered LB to the real problem — a loose BARREL: “We had a problem on a home-built AR-platform rifle once, barrel was loose a tad…”

Member Snert chimed in: “Yep — I had a PPC that suddenly went 19″ low. Picked up gun off bench by barrel and felt a wiggle. I tightened the barrel and the POI went 19 inches up”.

Problem Solved — Barrel Tightened up and POI Back to Normal
The gentleman with the POI problem took the advice of PirateAmmo and checked his barrel. BINGO! Low and behold, the barrel WAS loose.

LB posted: “Barrel loose by about 2%, checked it twice before and didn’t find it the first two times”.

After LB re-tightened his barrel, his rifle started shooting normally again. No more shooting low by 1-2 inches. Problem solved. The fix didn’t cost a penny and now LB doesn’t have to send a perfectly good optic back to the manufacturer.

Lesson learned? Check ALL the variables before you assume a scope has gone bad. Along with the barrel, also check your action screw tension, and of course the scope base and rings.

Permalink - Articles, Gunsmithing, Tech Tip 1 Comment »
January 16th, 2021

Jim Borden Explains “Blueprinting” for Barrel Shoulders & Lugs

Jim borden accuracy blueprinting action receiver prussian blue shoulder lug barrel

Jim Borden, the very knowledgeable owner of Borden Accuracy, provided an interesting historical insight about barrel fitting and the term “blueprinting”. Jim recently posted on the Borden Accuracy Facebook page an explanation of the term “blueprinting” as it originally was used with respect to barrel/shoulder/lug fitting.

Jim borden accuracy blueprinting action receiver prussian blue shoulder lug barrelBarrel/Shoulder Fit and Blue-Printing
Jim told us: “Something often overlooked on barrel installation is the shoulder fit. Many are so overly obsessed with doing a crank-on fit of threads that the shoulder contact is overlooked. Full, solid barrel shoulder to recoil lug or action face is critical to optimum accuracy and precision.

Many years ago part of the ‘blueprinting’ of an action was the use of Prussian blue to ‘blueprint’ lug fit, thread fit, and barrel shoulder fit. It was a colloquial expression that had nothing to do referring to a blueprint or drawing of the action.” Bet you didn’t know that!

About the photo below, Jim noted: “the fuzzy look on the threads is a liberal coating of Never-Seez thread lubricant.”

Jim borden accuracy blueprinting action receiver prussian blue shoulder lug barrel
Look carefully to see the Prussian Blue applied to the barrel shoulder, plus Never Seez on threads.

Jim borden accuracy blueprinting action receiver prussian blue shoulder lug barrel

Permalink Gunsmithing, Tech Tip 1 Comment »
February 21st, 2020

Gunsmithing Gone Bad — How NOT to Headspace a Barrel

Locktite Red barrel shoulder headspace Thomas Speedy Gonzales
This barrel’s shoulder was 0.025″ off the action because Red Locktite had been used on the threads.

Gunsmith Thomas ‘Speedy’ Gonzales offered this interesting report about how NOT to headspace a barrel. Hopefully you never discover something like this…

“A good friend and customer sent this rig in for repair after FedEx damaged the rifle during inbound transport from another smith. After repairing the stock and rebedding it, I decided to re-polish the barrel to make the repair perfect. Well this just added insult to injury as the barrel did not want to come off. After a few choice words, the barrel finally broke free only to reveal something very disturbing. It seems the barrel had been ‘headspaced’ by using RED Loctite to hold it in place.” [Editor: That’s definitely NOT how barrels should be fitted.]

Speedy was not happy: “I hope the smith that did this sees the photos and realized what jeopardy he put my customer in or anyone who shot the rifle for that matter. When cleaned up, the shoulder on the barrel was over 0.0250″ (25 thousandths) away from the face of the receiver.” [Editor: That’s a lot in this business]. Check out the images below to see how much the barrel rotated further inward when cleaned up. The barrel spun in nearly another eighth-turn or more. Not good.

Locktite Red barrel shoulder headspace Thomas Speedy Gonzales

Locktite Red barrel shoulder headspace Thomas Speedy Gonzales

Permalink - Articles, Gunsmithing, Tech Tip 3 Comments »
January 22nd, 2020

TECH TIP — Check Barrel Tightness If POI Shifts Erratically

loose barrel vortex scope optics point of impact change fix

Are you seeing unpredictable changes in Point of Impact on your target? Think you may have a scope issue? Well maybe not — when was the last time you checked your BARREL?

Yes scopes do fail, and scope bases/rings do get loose. But sometimes problems with erratic POI shifts are caused by a LOOSE BARREL. This issue came up recently in our Shooter’s Forum. One member complained that his zero was shifting from day to day — by as much as two inches at 100 yards. He was convinced he had a scope problem, based on erratic POI:

“I think my scope loses 1 to 3 MOA per day. When I shot my rifle Monday it was dead on. On Tuesday it was 1″ low. Then on Wednesday it was 1 or 2″ lower. I don’t get it. — the elevation knob never touched. Scope will track and return to zero that day perfect. Yes EVERYTHING has been checked, nothing loose. What is the chance the erector tube spring has gone south? For the record this is a Vortex GE. Never had a bad scope, but this has me wondering”. — LB

On Forum member told LB to send the scope right back to the manufacturer. Two other members suggested mounting the scope on a different rifle to test. Good advice. That’s generally a smart strategy before you conclude a scope has gone bad…

Could Problem Be the Scope Base?
Two Forum members, ExPiper and Dickn52, suggested checking the scope base, recounting their past experiences with troublesome bases. This was intelligent — anyone with a POI problem should check all the optics attachments:

“Went crazy one day chasing my impacts on a 100-yard target. Shots would group fine for three then go nuts for 4-5. I cranked and un-cranked for about an hour. Then I reached up and the base wobbled on the rifle. Removed scope, tightened base screws and back in business.” — Dickn52

“Years ago I had a problem [where] shots were climbing with almost every shot. I was blaming the scope. However, when removing the scope I noticed that the 20 MOA base was cracked and getting wider with every shot. Needless to say I replaced the base and the problem was solved. — ExPiper

Eureka Moment — The problem was the BARREL, not the Scope

There were many helpful suggestions, but member PirateAmmo steered LB to the real problem — a loose BARREL: “We had a problem on a home-built AR-platform rifle once, barrel was loose a tad…”

Member Snert chimed in: “Yep — I had a PPC that suddenly went 19″ low. Picked up gun off bench by barrel and felt a wiggle. I tightened the barrel and the POI went 19 inches up”.

Problem Solved — Barrel Tightened up and POI Back to Normal
The gentleman with the POI problem took the advice of PirateAmmo and checked his barrel. BINGO! Low and behold, the barrel WAS loose.

LB posted: “Barrel loose by about 2%, checked it twice before and didn’t find it the first two times”.

After LB re-tightened his barrel, his rifle started shooting normally again. No more shooting low by 1-2 inches. Problem solved. The fix didn’t cost a penny and now LB doesn’t have to send a perfectly good optic back to the manufacturer.

Lesson learned? Check ALL the variables before you assume a scope has gone bad. Along with the barrel, also check your action screw tension, and of course the scope base and rings.

Permalink Optics, Tech Tip 3 Comments »