Jason Hornady, V.P. of Hornady Ammunition Manufacturing, has a message for ammunition buyers about the shortage of ammo on retail shelves. He begins by stating that: “We understand there is, certainly, an ‘over-demand’ right now on ammunition availability.” That’s to put it mildly. An executive of Vista Outdoor recently explained that with 7 million new gun owners in 2020, if they all purchase just two 50-round boxes of ammo each, that represents 700,000,000 rounds of additional demand.
Jason assures customers that there are no hidden storage facilities, and there have been no government orders to halt production. In fact, Hornady is producing more ammunition than ever before, and the ammo is going straight from the production line out to vendors.
“We promise we are shipping everything we can. The stuff that goes out today was literally put in a box yesterday.” And Hornady’s factories are running at full capacity — “We’ve made one-third more [ammunition] than we did last year.”
Jason Hornady added: “In March, we were up 86 percent and that did it — the inventory was gone. We literally emptied our building. Since then, the sales increase is back to 15 percent a month because that’s all we can manage. Literally, we make it one day and ship it the next.”
Jason concluded: “We are shipping and doing everything we can to get product out the door. We appreciate you as a customer and we appreciate your patience.”
Founded in 1949, Hornady Manufacturing Company is a family-owned business headquartered in Grand Island, Nebraska. It proudly manufactures products “Made in the USA” by over 300 employees.
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Election Day is just 52 days away. On November 3, 2020, Americans will head to the polls. For gun owners, this may be the most significant Presidential election in a generation. The Democratic Party, as stated in the DNC platform and Democrat-sponsored Bills now in Congress, intends to severely restrict gun rights, require a federal license for gun ownership, ban online ammo sales, and ban whole classes of firearms.
Nearly 5 million Americans are first-time gun buyers. We hope they, along with ALL gun owners, will vote on November 3rd, and remember which candidates support the Second Amendment. As the National Shooting Sports Foundation (NSSF) states: “Current events across the United States demonstrate why the Founding Fathers 230 years ago had the foresight to recognize why the right to keep and bear arms would still be vital today.”
Target shooters, hunters, and gun owners must work together to defend their Constitutional rights. On Election Day 2020, vote to protect America’s firearms freedoms: #GUNVOTE.
Hornady Contributes $500,000 to 2020 #GUNVOTE Effort
#GUNVOTE is a vital NSSF campaign to encourage America’s gun owners to register to vote and vote for candidates who support the Second Amendment and gun rights. Go to Action.gunvote.org to learn how to register to vote in your state, and find your polling place.
Hornady Manufacturing, maker of ammunition, tools, and reloading components, has contributed $500,000 to the NSSF’s #GUNVOTE voter registration and education campaign.
“A historic number of Americans have jumped off the fence to purchase firearms so far this year, and it’s critical for gun owners old and new to be educated and vote in November,” said Steve Hornady, President of Hornady Manufacturing. “The Second Amendment has never faced a threat like it does today. It is crystal clear why our right to keep and bear arms is now more important than ever. Making this contribution to NSSF’s #GUNVOTE campaign will ensure the firearm and ammunition industry has the resources needed to educate gun owners, target shooters and hunters about what is at stake in this election. Hornady Manufacturing is proud to support this critical voter registration, education and mobilization campaign.”
SIG Sauer Contributes $250,000 to 2020 #GUNVOTE Effort
SIG Sauer, a world-leading firearms maker, has contributed $250,000 to NSSF’s #GUNVOTE voter registration and education campaign. This campaign seeks ensure that America’s gun owners exercise their right to vote so they can protect the Second Amendment.
“SIG Sauer believes it is imperative for all gun owners to be registered to vote and to know where the candidates at all levels of government stand on the Second Amendment so that on election day they can make informed choices to protect their rights”, said SIG Sauer CEO Ron Cohen. “Our contribution to the #GUNVOTE campaign represents SIG Sauer’s wholehearted belief in the NSSF #GUNVOTE effort”.
With the Presidential election looming, the stakes have never been higher. Joe Biden and his VP candidate Kamala Harris have pledged to enact new laws that could result in rifle confiscation, criminalization of private sales, and banning of online guns and ammo purchases. In addition, Biden and Harris have called for new gun taxes, while Harris has advocated banning guns by Executive Action — rule by fiat, bypassing the legislative process.
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The inaugural Hornady Precision Hunter Steel Challenge took place in Colorado August 8 and 9. This unique competition involved lots of hiking with various shooting positions in challenging natural terrain. The unique match was hosted at the Cameo Shooting Complex near Grand Junction, CO.
There were 135 registered competitors — quite a turn-out for a physically demanding match in a fairly remote location. Congrats to Heavy Class and Overall Winner Brian Black who topped the field with 140 Match points (100% of possible). Brian shot a 6.5×47 Lapua with Berger 6.5mm 140gr Hybrids. Brian’s winning rig featured a Lone Peak Arms Fuzion action, Benchmark barrel, and XLR Element chassis. Behind Brian was Serger Ducourneau in second with 134 points (95.71%). Eric Anderson finished third overall with 129 points (92.14%).
Overall and Heavy Class winner Brian Black (center) with trophy.
The Hornady Precision Hunter Steel Challenge tests a rifleman’s fitness and skills as marksman and hunter. The stages were blind with a 4-minute time limit to move to the shooting area, locate, range, and engage targets. Shooters could choose between two rifle weight classes (light or heavy) and had to meet a minimum power factor cartridge requirement that helped even the playing field. The match featured a diverse course of fire with a good mix of prone and natural terrain shooting positions. Look at the images — this was no ordinary shooting match, and natural terrain features were employed much more than at any PRS match.
Hornady wanted to thank Match Director, Scott Satterlee, the Cameo Shooting Complex and all of the volunteers and sponsors that made this match possible.
If you wonder how ammo is made, starting with raw metal, check out this video from Hornady. It shows how bullet jackets are formed from copper, followed by insertion of a lead core. The jacket is then closed up over the core with the bullet taking its final shape in a die (a cannelure is applied on some bullet types). Next the video shows how cartridge brass is formed, starting with small cups of brass. The last part of the video shows how cases are primed and filled with powder, and how bullets are seated into the cases, using an automated process on a giant assembly-line. CLICK Link below to watch video:
Hornady’s New 150,000-sq-ft Ammo Production Center
In 2018, Hornady opened a new, state-of-the-art factory. The 150,000-sq-ft Hornady West Facility, featured in the video below, handles ammunition production and product distribution — Hornady produces millions of rounds annually. Hornady cartridge brass and bullets will continue to be produced at Hornady’s 100,000+ square foot factory in Grand Island, Nebraska. The Grand Island factory is open for tours Monday through Thursday. Hornady Manufacturing was founded by Joyce Hornady in 1949, so 2019 marked the company’s 70th anniversary.
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In June 2020, Hornady introduced the 6mm ARC, a new SAAMI cartridge optimized for AR-platform rifles*. The new 6mm ARC is basically a 6.5 Grendel necked down to 6mm, with the shoulder moved back around .030″. That pushed-back shoulder does reduce case capacity (and velocity), but we assume Hornady did that to create a shorter, proprietary chamber so people could not simply neck-down Lapua 6.5 Grendel brass, as has been done for years with Robert Whitley’s outstanding 6mm AR wildcat.
What Is the 6mm ARC Cartridge? The 6mm ARC cartridge is a new SAAMI-spec cartridge based on the 6.5 Grendel case necked down for 6mm bullets, with the shoulder moved back 0.030. Yes it is designed to run in AR15-platform rifles. You’ll need a new barrel, bolt, and mags. If you already have an AR chambered in 6.5 Grendel, the ONLY thing you need to change is the barrel. Everything else — bolt, magazines, gas system – is compatible with 6mm ARC.
▶ Official SAAMI Cartridge (not wildcat)
▶ Fits standard AR15-platform rifles
▶ Fits Short/Mini action bolt rifles
▶ Efficient short, fat case design
▶ 30-degree case shoulder
What Do I Need To Shoot the 6mm ARC?
Faxon and Ballistic Advantage are already producing barrels, with more manufacturers sure to follow. All the other required components are already on the market for 6.5 Grendel rifles. Aero Precision already offers complete 6mm ARC uppers.
If you’re converting a standard 5.56×45 mm (.223 Rem) AR15 upper to shoot 6mm ARC, you’ll need a 6mm barrel, a Type II 6.5 Grendel bolt carrier group, and new magazines. Some folks have suggested standard AR mags will work, but trust us, you want the magazines that have been designed for 6.5 Grendel. All the hardware you need is currently available at Brownells. And Brownells also sells complete Aero Precision 6mm ARC Uppers, starting at $749.99.
* While 6-6.5 Grendel shooters are known to run stout pressures, the new 6mm ARC cartridge has a relatively moderate Maximum Average Pressure (MAP) rating of 52,000 psi according to the official SAAMI specifications. For a variety of reasons, is wise to keep pressures in a semi-auto rifle moderate. Don’t chase the velocities you might get in a bolt-action gun.
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A decade-and-a-half ago, our friend Robert Whitley created the 6mmAR, a wildcat based on the 6.5 Grendel necked down to 6mm. The great thing about the 6mmAR cartridge is that is offers superb accuracy with high-BC 6mm bullets, while working in AR15-platform rifles. The 6mmAR feeds and functions using 6.8 SPC or 6.5 Grendel AR magazines. We provided a full report on the 6mmAR way back in 2006.
Hornady Introduces the 6mm ARC Cartridge for AR15 Platform
Now Hornady, with no apparent credit to Whitley’s 6mmAR, has announced a copycat cartridge, which it calls the 6mm ARC (Advanced Rifle Cartridge). Hornady will offer loaded 6mm ARC ammunition and also cartridge brass. In addition Hornady will produce reloading dies, shell plates, modified case, and other accessories. SEE 6mm ARC SAAMI Specification.
Hornady states: “Hornady® is proud to introduce the new 6mm ARC (Advanced Rifle Cartridge). Recently tested, selected and fielded by a specialized group within the U.S. Department of Defense for its multipurpose combat rifle program, the 6mm ARC is a truly versatile cartridge that maximizes the potential of the AR-15 platform.” Hornady Ballistician Jayden Quinlan adds: “We subsequently modeled and tested a variety of designs in different calibers until we were able to produce the most flexible cartridge possible within the limits of the AR-15 system. The 6mm ARC does much of what larger cartridges can and everything that smaller cartridges can’t.”
NOTE: The rim diameter (0.441) and thickness of the 6mm ARC appear to be identical to the 6.5 Grendel as illustrated on page 40 of the SAAMI Industry Standards. From all we can tell, in other dimensions as well, this is a very close copy of Robert Whitley’s 6mmAR, a 6-6.5 Grendel wildcat. For example, 6mm ARC case length is 1.49″ vs. 1.51″ for 6mmAR. The Guns&Ammo report on the 6mm ARC states: “The 6mm ARC is based on the 6.5 Grendel. Hornady started by necking down the cartridge to 6mm and then pulled the shoulder back closer to the case head .030-inch. … Hornady also set maximum chamber pressure low at 52,000 pounds PSI. This slows extraction and makes it much less violent, prolonging the bolt’s life.”
There is an extensive discussion of the 6mm ARC on the Gun University website. You’ll find dimensions and performance numbers for the new cartridge along with videos showing the 6mm ARC cartridge tested in a Barrett AR-type REC7 DI rifle. Read Gun University Story HERE.
More Velocity Than a .223 Rem, Less Weight and Recoil Than a .308 Win
Hornady says the 6mm ARC “delivers substantially better ballistics than the [.223 Rem] and offers a much lighter gun/ammo system with 30% less weight than the AR-10/308 Win system. This new cartridge delivers less felt recoil than larger short-action-based cartridges, yet takes full advantage of modern, heavy-for-caliber 6mm bullets that provide excellent accuracy and ballistic performance at extended range.”
You can see a ballistic comparison between 6mm ARC, .223 Remington, and .308 Winchester in this Hornady chart:
Notably, a large number of AR gun-makers have committed to producing rifles or uppers chambered for the 6mm ARC. Some of these are: Adams Arms, Barrett, Brownells, Christensen Arms, GAP, Howa, Mossberg, Noveske, Odin Works, Radical Firearms, and Wilson Combat. In addition Geissele and CMC Triggers are listed as suppliers on Hornady’s 6mm ARC webpage.
The Proven Lapua Brass Alternative — 6mmAR and 6mmAR Turbo
If you want 6mm ARC performance in your AR15 with superior case life and consistency, consider doing the 6mmAR or 6mmAR Turbo instead. These are proven designs with winning records in high power competition. Redding produces dies, and complete uppers (with proper Grendel-sized bolt face) are available from 6mmAR.com.
Superior Accuracy with Impressive Ballistics
Robert explained to us: “Lapua’s Grendel brass is of exceptional quality, very hard at the back, with a well-annealed neck area, and it has a small primer pocket and small flash hole. When you start with this kind of brass, you have all the ingredients of great accuracy. Necked down to 6mm, it is like a long-bodied 6 PPC, that feeds and shoots well out of an AR-15. This gives you a case that can handle high pressures, with the accuracy pedigree of the 6PPC. It doesn’t get much better than that.”
To create the 6mmAR simply neck-down parent Lapua 6.5 Grendel brass, which has small primer pocket and small flash hole. Case capacity is 36.0 grains of water, filled to over-flowing. (For comparison the 6mm PPC holds about 32.5 grains). To prepare cases, simply run the 6.5 Grendel brass through a Redding 6mmAR full-length sizing die. The FL die’s internal neck diameter (0.267″) is spec’d to deliver about .004″ tension on the bullet–just right for a gas gun. Redding’s 6mmAR dies were built to Whitley’s specs and closely match the actual dimensions of the Lapua brass. This video from Robert Whitley shows how to form 6mmAR cases from Lapua 6.5 Grendel brass.
Velocities: With the recommended medium-burn-rate powders, bullets in the 85- to 90-grain range can be pushed to the 2800 to 2850 fps range. In most 6mmAR rifles, the 105- to 107-grain bullets can be driven to velocities of 2700 to 2750 fps in a 24″ or longer barrel. More speed is possible, but don’t count on it with the average barrel. If you want more speed the 6mmAR Turbo offers additional case capacity. This allows the 6mmAR Turbo to drive the heavier 6mm bullets at velocities close to 6mmBR Norma cartridge levels.
Magazines: The correct magazines are the key to a reliable, competition-worthy system. For best results with the 6mmAR or 6mmAR Turbo, use special 6.8 SPC mags or Alexander Arms Grendel mags. Those specialized mags will provide better reliability than standard .223 Rem/5.56 mags for the AR15.
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If you load pistol or rifle ammo with a progressive press, we strongly recommend you get a Lock-Out Die from RCBS. This unique reloading die will prevent your progressive press from advancing if the dispensed powder charge is more or less than about 0.3 grains too high or too low. The Lock-Out Die really works. Your Editor uses it on his RCBS 2000 progressive press. I can affirm that a Lock-Out Die has “saved my bacon” a half-dozen times over the years when there was an over-charge (which could cause a Kaboom) or a low charge (which could cause a squib load).
The Lock-Out Die works by using a central die detection rod that sets its vertical position based on the height of the powder column in the case. Through an ingenious design, if the powder column height is too low or too high, the rod locks in place as you start to pull the press handle. This halts the press before the ram can lift and the cartridge plate can advance. Unlike a beeping alarm system (which can be ignored or defeated), the Lock-Out Die physically stops the movement of the press ram and prevents a bullet being seated in the “problem” case.
It takes a bit of tweaking to get the Lock-Out Die detection rod setting just right, but once it is correctly positioned, the Lock-Out Die works smoothly in the background. The Lock-Out Die won’t interfere with the loading process unless it detects a high or low charge — and then it positively stops the progressive loading cycle.
While crafted for use in RCBS progressive presses, the RCBS Lock-Out Die can also be used on a Dillon XL Progressive (see video below) or Hornady Lock-N-Load progressive — though it does take up one station which could otherwise be used for a final crimp die (after the seating die). The RCBS 2000 has one more station than a Dillon 550/650, so it’s an ideal platform for using the Lock-Out Die.
Learn More at UltimateReloader.com
On the UltimateReloader.com website, run by our friend Gavin, you’ll find an excellent two-part series on the function and set-up of the RCBS Lock-Out Die. Part One explains how the Lock-Out Die functions, using cut-away illustrations. Part Two shows how to install and adjust the Lock-Out Die on various progressive presses. The video below shows setup of the RCBS Lock-Out Die on the Dillon XL-650 progressive press.
Sadly, this year the “Zombie Pandemic” 3-Gun match in Nebraska has been replaced with a true health pandemic, one of the greatest challenges facing the United States since WWII. Due to the public health measures in response to the spread of the Coronavirus. The event organizers issued this statement:
“The Hornady 2020 Zombies in the Heartland 3-Gun Match has been canceled due to the ongoing challenges presented by COVID-19. Although the match wouldn’t have taken place until May 28-31 at the Heartland Public Shooting Park in Grand Island, current health and safety protocols would have precluded preparing the range for the event. Hornady and the Heartland Public Shooting Park plan to resume the battle against the zombie scourge in 2021.
Refunds will be issued by the City of Grand Island to all registered shooters, but please be patient as this will take some time. Hornady is also working with companies to return prizes and cash sponsorships. Should there be any questions, please contact the shooting park directly.”
About the Zombies in the Heartland Match
For many years, Hornady has hosted the popular Zombies in the Heartland event. This “Pandemic” 3-Gun fun match, one of the biggest three-gun shoots in the nation, was to be held at the Heartland Public Shooting Park in Grand Island, Nebraska. The Pandemic traditionally has a rich prize table worth over $150,000. Prizes included pistols, rifles, shotguns, scopes, AR uppers, gun parts, and gear of all kinds.
The Pandemic was a veritable theme park for shootists, with many fun stages and innovative targets. Many unique, reactive zombie targets were developed specifically for this match. The use of paper targets was minimized — so it was mostly “bang and clang”.
Shotguns, rifles, and handguns were used on most stages, which feature handgun targets from 1-15 yards, shotgun targets from 10-20 yards, and rifle targets from 1-200 yards. There were also side matches with full-auto demo firearms, exploding targets, specialty targets.
This video from 2017 offers a Shooter’s POV views of many stages including full auto:
Operated by the Grand Island Parks and Recreation Department, the Heartland Public Shooting Park is the largest and most complete public shooting facility in the Midwest. For more information, call 308-385-5048.
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Gavin Gear tests .308 Win ammo with his DPMS LR-308B, AR10-type rifle.
Our friend Gavin Gear of UltimateReloader.com owns a DPMS LR-308B, an AR10-type semi-auto rifle. Gavin finds that his DPMS has a healthy appetite for ammunition. So, he set up his Hornady Lock-N-Load progressive press to produce .308 Win ammo. This video shows the process of press set-up and operation, complete with Hornady’s automated Case Feeder and Bullet Feeder. Employing elevated rotary hoppers, the case feed and bullet feed systems really speed up production. The automated feeders allow the operator to produce cartridges without ever touching case or bullet with his hands.
If you need large quantities of .308 Win ammo for 3-Gun matches or tactical games, and if you value your time, a progressive press may be a wise investment. The progressive can load a complete round with every cycle of the press handle. With Case Feeder and Bullet Feeder in place, the Hornady L-N-L can easily crank out a new .308 round every 3-4 seconds (watch video at 5:25). Conservatively speaking, that’s 15 rounds per minute sustained production (and some guys can go even faster).
To learn more about the Hornady Lock-N-Load Progressive Press (with case/bullet feed options), and to see a list of the dies and accessories Gavin uses, click the link below:
Blue, Red, Green — There are many Progressive Press options on the market…
When you need ammo fast — lots of ammo, it’s hard to beat a progressive reloading press for output. We use progressive presses to load handgun ammo and .223 Rem cartridges for varmint safaris. With good dies, and proper press set-up, today’s progressive presses can produce surprisingly uniform and accurate ammo. No, you won’t see Benchrest Hall-of-Famers loading PPC cartridges on progressives. However, if you need 1000 rounds for your next prairie dog adventure, you should consider getting a progressive. Below you can see a Hornady Lock-N-Load AP configured to load .308 Winchester in bulk.
UltimateReloader.com has published helpful Tips to Optimize Progressive Rifle Loading. No matter whether you have a Red (Hornady), Green (RCBS), or Blue (Dillon) progressive, this article can help you load more efficiently and produce better results. Here are some highlights:
Proper Brass Prep
Just like a good paint job requires good prep work, great rifle ammo requires good brass prep. In order to make sure your rifle loading goes smoothly, make sure to perform the following brass prep steps:
Clean the brass (tumble, ultrasonic, etc.)
Inspect brass for cracks, deep dents, etc.
For military brass: de-prime, ream/swage primer pockets, size with small-base sizer die (small base usually optional).
Measure brass length — if too long, size and then trim.
Final inspection before loading.
Cleaning primer pockets may be something you’ll consider (I don’t clean primer pockets except for rare cases or match ammo).
Smooth and Steady Pace
Since you’re loading rifle ammunition on a progressive, you’re already saving a load of time, so there’s no need to rush things! Attention to detail is super-important for safety and for good results. Always keep an eye on powder level (goes down FAST) and what’s happening at each station.
The Right Press and Press Setup
Look for a heavy-duty, well-built press that will stand up to rifle loading. You’ll also want to make sure your powder measure will have the proper capacity (~25 grains for .223, ~50 grains for 308). If you are bulk reloading, ensure you have enough stations for sizing, charging, powder check, bullet feed, bullet seating, and (optional) bullet crimp. Compare the powder measuring systems, and give careful consideration to the priming process. You want case priming to be 100% reliable. This video reviews the differences between the Dillon XL-650 and the new XL-750 Progressive presses.
More Ultimate Reloader Resources for Users of Progressive Presses:
Here are fifteen (15) of the best individual bargains we found for the Black Friday/Cyber Monday Cycle. We shopped dozens of sites and looked for popular, quality items listed at significant savings — over 70% off in some cases. But don’t hesitate, some of these deals expire tonight. Others are good for four days, through Cyber-Monday at 11:59 pm.
Would you like to swap dies in and out of a reloading press in just seconds, with a quick twist of the wrist? Hornady’s Lock ‘N Load twist-lock hardware makes that possible. This time-saving system uses “die bushings” that screw on to your dies. Don’t have Hornady press? No problem — the Lock-N-Load system can be used with non-Hornady presses via the Lock-N-Load Conversion Kit. This includes three die bushings and one press conversion insert. The adapter will work with RCBS RockChuckers and any other reloading press using a 1-1/4-12 thread. The Lock-N-Load Conversion Kit costs just $15.59 at Midsouth Shooters Supply. Watch this video to see how it works.
Product and video tip from EdLongRange. We welcome reader submissions.
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If you wonder how ammo is made, starting with raw metal, check out this video from 
If you load pistol or rifle ammo with a progressive press, we strongly recommend you get a Lock-Out Die from RCBS. This unique reloading die will prevent your progressive press from advancing if the dispensed powder charge is more or less than about 0.3 grains too high or too low. The Lock-Out Die really works. Your Editor uses it on his RCBS 2000 progressive press. I can affirm that a Lock-Out Die has “saved my bacon” a half-dozen times over the years when there was an over-charge (which could cause a Kaboom) or a low charge (which could cause a squib load).
About the Zombies in the Heartland Match
