Nobody likes to spend hours manually chamfering cases and cleaning primer pockets. There are simple hand tools that will perform these tasks, but the process is time-consuming and tedious after a couple dozen cases. To speed up case prep duties, you can get one of the large, powered case prep centers. These function well, but frankly we didn’t want to give up that much precious space on our reloading bench. One good solution is Hornady’s compact Lock-N-Load Case Prep Trio (item 050160). This triple-threat tool packs a lot of functionality in a small package.
This cleverly-designed powered tool has a small footprint, yet it can perform three tasks as well as much more expensive, tower-style case prep units. The versatile Hornady Case Prep Trio is $139.99 at Brownells, $139.99 at Midsouth, and $155.95 on Amazon. We’ve used this machine and it works well. The only negative is that you will get metal shavings on your bench (unlike some of the larger case prep centers). We’ve seen some guys put a small pan under the power head — then you can just dump the shavings out of the pan.
With three active stations, you can chamfer, deburr and clean primer pockets without having to change tools. The Case Prep Trio ships with inside chamfer, outside chamfer, and deburr tools. You can also use the machine with other optional 8/32 threaded accessories such as primer pocket reamers, primer pocket uniformers, and case neck brushes. CLICK HERE to see all tool options. Conveniently, the Case Prep Trio has on-board storage for your tool-heads. User reviews have been very positive.
A while back, Sinclair International’s Reloading Press Blog featured a “round-table” discussion of reloading techniques. Sinclair’s team of tech staffers were asked: “What do you feel is the one-most crucial step in precision reloading?”
Here are their responses (along with comments from our Editors):
Phil Hoham: “I feel that when working up a load do not go too high or too low in your powder charge. Stay away from ‘suggested loads’ you hear at the range, or on the internet. Always be sure to use a published reloading manual that presents not only minimums and maximums, but also pressure, velocity, and a proper range of powders used. Do not get distracted in the reloading process, and remain focused at all times during each step involved.”
AccurateShooter.com: Some loads presented on the Internet are OK as a starting point, but it is absolutely critical to understand that pressure maximums will vary considerably from one rifle to another (of the same chambering). For example, one 6mmBR rifle shooting 105gr bullets can max out with 30.0 grains of Varget powder, while another rifle, with the same chamber dimensions, but a different barrel, could tolerate (and perform better) with half a grain more powder. You need to adjust recommended loads to your particular rifle and barrel.
Pete Petros: “This could be a very broad topic, but if I were to pick one, it would be making sure to pay close attention, and weigh each and every powder charge to ensure that each load is exact and consistent. This is important not only for accuracy, but also for safety reasons.”
AccurateShooter.com: If you’re shooting beyond 200 yards, it is critical to weigh your loads with an accurate scale or automated system such as the AutoTrickler V3/V4. Loads that are uniform (within a few kernels) will exhibit lower Extreme Spread and Standard Deviation. And remember, even if you stick with the same powder, when you get a new powder lot, you may have to adjust your load quite a bit. For example, .308 Palma shooters have learned they may need to adjust Varget loads by up to a full grain from one lot of Varget to the next.
Ron Dague: “I feel that the most important step(s) in reloading for accuracy are in the initial case prep. Uniforming the primer pocket to the same depth to ensure consistency in primer seating is a crucial step. Additionally de-burring the flash holes, each in the same way to clean up and chamfer the inside is important. It ensures that the ignition from the primer is uniform and flows out in the same consistent pattern. Doing so will create uniform powder ignition and tighten up your velocity Extreme Spread.”
AccurateShooter.com: With some brands of brass, primer pocket uniforming and flash-hole deburring is useful. However, with the best Lapua, Norma, and RWS brass it may be unnecessary, or worse, counter-productive. So long as your Lapua brass flash-holes are not obstructed or smaller than spec, it may be best to leave them alone. This is particularly true with the small flash holes in 220 Russian, 6BR, and 6.5×47 cases. MOST of the flash-hole reaming tools on the market have cutting bits that vary in size because of manufacturing tolerances. We’ve found tools with an advertised diameter of .0625″ (1/16″) that actually cut an 0.068″ hole. In addition, we are wary of flash-hole deburring tools that cut an aggressive inside chamfer on the flash-holes. The reason is that it is very difficult to control the amount of chamfer precisely, even with tools that have a depth stop.
Rod Green: “I feel that bullet seating is the most important step. If you had focused on making sure all prior steps (case prep, powder charge, etc.) of the process have been carefully taken to ensure uniformity, bullet seating is the last step, and can mean all the difference in the world in terms of consistency. Making sure that the bullet is seated to the same depth each time, and time is taken to ensure that true aligned seating can make the load.”
Bob Blaine: “I agree with Rod. I strongly feel that consistent bullet seating depth is the most important step in creating the most accurate hand loads. I have seen the results in both my bench and long range rifles. Taking the time to ensure exactness in the seating process is by far, the number one most important step in my book.”
AccurateShooter.com: Agreed. When loading match ammo, after bullet seating, we check every loaded round for base of case to ogive length. If it varies by more than 3 thousandths, that round is segregated or we attempt to re-seat the bullet. We measure base of case to bullet ogive with a comparator mounted on one jaw of our calipers. You may have to pre-sort your bullets to hold the case-base to ogive measurement (of loaded rounds) within .003″.
Product Review by F-Class John
Case preparation is critical for precision reloading. One must trim cases, debur/chamfer case mouths, clean necks, spruce up primer pockets and do other important tasks. Complete case prep can involve many separate processes, each requiring its own tools. With each of those tools comes additional cost as well as the need for more storage and bench space. To make case prep easier, faster, and more convenient Lyman created the Case Prep Xpress (#ad). The Case Prep Xpress, introduced a few years back, combines up to five prep stages into one well-built, stable, versatile unit. Watch this video to see the machine in action:
The Case Prep Xpress features five (5) independently-turning spindles all with the common 8/32 thread. This allows you to attach multiple tools supplied with the unit PLUS many other screw-on prep tools. For our testing we started out using a variety of the 12 included tools and found they cover the majority of case prep tasks. Lyman supplies deburr and chamfer tools, pocket uniformers, reamers and cleaners, as well as an assortment of neck brushes.
The deburr and chamfer tools worked really well, creating beautiful bevels all while leaving a nice flat edge across the top of the neck which is critical for accuracy and brass life. We found the primer pocket cleaning tool did a good job, but for truly clean pockets we recommend using the primer pocket uniforming tool, which very efficiently removes even hard residues.
The benefit of having interchangeable heads is that you can add your own accessories. We like to use a bore brush with bronze wool wrapped around it for use inside our necks. This worked perfectly once we screwed it in. In fact, we couldn’t think of any 8/32-threaded accessory that wouldn’t work well on this machine. Another great design feature is how all the accessories are oriented straight up. This allows for perfect visual alignment of your cases onto the tools which is critical — especially when performing cutting operations such as primer pocket uniforming.
Along with the five power stations there are six female-threaded storage spots on the sides where tools can be placed to ensure they don’t get lost. We like this feature since there will be more than five accessories you want to use and having them easily available is a great feature. You can keep 11 tools right on the machine (5 on top, 6 on the sides). That way you don’t have to dig through storage bins.
The Case Prep Xpress has a removable front bin to hold brass shavings, and there are two circular trays on either side of the bin. In front is a long tray that holds the provided brush. This makes it relatively easy to clean off brass shavings and other debris from case prep processes.
SUMMARY — Versatile Case Prep Xpress Is A Good Value
For the money, Lyman’s Case Prep Xpress is tough to beat. It performs multiple tasks well while being stable and easy-to-use. Yes there are some multi-spindle prep centers that offer variable or fast/slow RPM spindles while the Lyman’s spindles are all fixed RPM. (See, e.g. the RCBS Brass Boss). However those other systems don’t include all the convenient on-board storage of the Case Prep Xpress, and are typically more expensive. The Lyman Case Prep Xpress typically sells for about $199-$209 “street price”. It’s currently on sale for $174.99 on Amazon (#ad). This makes the Lyman Case Prep Xpress a good value — it offers great versatility while saving space and saving money compared to buying five or more separate, powered tools.
As an Amazon affiliate, this site can earn revenues through sales commissions.
A few years back, Our friend Grant Guess had a “close encounter” with a bad primer. An apparently defective primer caused part of the casehead on one of his rounds to blow out. This, in turn, allowed high pressure gas to vent through the damaged primer pocket. Take a good look, boys and girls. This is yet another very good reason to wear safety glasses … EVERY time you shoot. The cartridge was a 6.5-06, handloaded in necked-down Winchester-headstamp .270 Win brass. Grant reports:
“I had a blow-through between the primer and the primer pocket today. The action was really smoking and I got a face full of gas. This was a reasonably light charge. Thank God for safety glasses.
I should also mention that it appears there is a 3/64 hole that is halfway between the primer and the primer pocket. Like it burned a small jet hole through both of them.”
Could this happen to you? It just might. On seeing this damaged case, one of Grant’s Facebook friends, Chris D., observed: “Search the internet, you will see a lot of these pin hole ‘in the corner’ failures. Obviously Winchester has some issues with the LR primers.”
Careful Examination Reveals Apparent Primer Defect
After this incident, Grant examined the damaged case: “I [measured] the flash hole and it is not over-sized or under-sized. The primer clearly has an area where it had a defect. At [50,000 CUP], it doesn’t take much of a defect to cause issues. There was a slight bit of pucker-factor on the next shot….”
Nobody likes to spend hours manually chamfering cases and cleaning primer pockets. There are simple hand tools that will perform these tasks, but the process is time-consuming and tedious after a couple dozen cases. To speed up case prep duties, you can get one of the large, powered case prep centers. These function well, but frankly we didn’t want to give up that much precious space on our reloading bench. One good solution is Hornady’s compact Lock-N-Load Case Prep Trio (item 050160). This triple-threat tool packs a lot of functionality in a small package.
This cleverly-designed powered tool has a small footprint, yet it can perform three tasks as well as much more expensive, tower-style case prep units. The Hornady Case Prep Trio $139.99 at Midsouth, $144.65 at Precision Reloading, and $146.99 on Amazon. We’ve used this machine and it works well. The only negative is that you will get metal shavings on your bench (unlike some of the larger case prep centers). We’ve seen some guys put a small pan under the power head — then you can just dump the shavings out of the pan.
With three active stations, you can chamfer, deburr and clean primer pockets without having to change tools. The Case Prep Trio ships with inside chamfer, outside chamfer, and deburr tools. You can also use the machine with other optional 8/32 threaded accessories such as primer pocket reamers, primer pocket uniformers, and case neck brushes. CLICK HERE to see all tool options. Conveniently, the Case Prep Trio has on-board storage for your tool-heads. User reviews have been very positive.
A while back, Sinclair International’s Reloading Press Blog featured a “round-table” discussion of reloading techniques. Sinclair’s team of tech staffers were asked: “What do you feel is the one-most crucial step in precision reloading?”
Here are their responses (along with comments from our Editors):
Phil Hoham: “I feel that when working up a load do not go too high or too low in your powder charge. Stay away from ‘suggested loads’ you hear at the range, or on the internet. Always be sure to use a published reloading manual that presents not only minimums and maximums, but also pressure, velocity, and a proper range of powders used. Do not get distracted in the reloading process, and remain focused at all times during each step involved.”
AccurateShooter.com: Some loads presented on the Internet are OK as a starting point, but it is absolutely critical to understand that pressure maximums will vary considerably from one rifle to another (of the same chambering). For example, one 6mmBR rifle shooting 105gr bullets can max out with 30.0 grains of Varget powder, while another rifle, with the same chamber dimensions, but a different barrel, could tolerate (and perform better) with half a grain more powder. You need to adjust recommended loads to your particular rifle and barrel.
Pete Petros: “This could be a very broad topic, but if I were to pick one, it would be making sure to pay close attention, and weigh each and every powder charge to ensure that each load is exact and consistent. This is important not only for accuracy, but also for safety reasons.”
AccurateShooter.com: If you’re shooting beyond 200 yards, it is critical to weigh your loads with an accurate scale or automated system such as the AutoTrickler V3/V4. Loads that are uniform (within a few kernels) will exhibit lower Extreme Spread and Standard Deviation. And remember, even if you stick with the same powder, when you get a new powder lot, you may have to adjust your load quite a bit. For example, .308 Palma shooters have learned they may need to adjust Varget loads by up to a full grain from one lot of Varget to the next.
Ron Dague: “I feel that the most important step(s) in reloading for accuracy are in the initial case prep. Uniforming the primer pocket to the same depth to ensure consistency in primer seating is a crucial step. Additionally de-burring the flash holes, each in the same way to clean up and chamfer the inside is important. It ensures that the ignition from the primer is uniform and flows out in the same consistent pattern. Doing so will create uniform powder ignition and tighten up your velocity Extreme Spread.”
AccurateShooter.com: With some brands of brass, primer pocket uniforming and flash-hole deburring is useful. However, with the best Lapua, Norma, and RWS brass it may be unnecessary, or worse, counter-productive. So long as your Lapua brass flash-holes are not obstructed or smaller than spec, it may be best to leave them alone. This is particularly true with the small flash holes in 220 Russian, 6BR, and 6.5×47 cases. MOST of the flash-hole reaming tools on the market have cutting bits that vary in size because of manufacturing tolerances. We’ve found tools with an advertised diameter of .0625″ (1/16″) that actually cut an 0.068″ hole. In addition, we are wary of flash-hole deburring tools that cut an aggressive inside chamfer on the flash-holes. The reason is that it is very difficult to control the amount of chamfer precisely, even with tools that have a depth stop.
Rod Green: “I feel that bullet seating is the most important step. If you had focused on making sure all prior steps (case prep, powder charge, etc.) of the process have been carefully taken to ensure uniformity, bullet seating is the last step, and can mean all the difference in the world in terms of consistency. Making sure that the bullet is seated to the same depth each time, and time is taken to ensure that true aligned seating can make the load.”
Bob Blaine: “I agree with Rod. I strongly feel that consistent bullet seating depth is the most important step in creating the most accurate hand loads. I have seen the results in both my bench and long range rifles. Taking the time to ensure exactness in the seating process is by far, the number one most important step in my book.”
AccurateShooter.com: Agreed. When loading match ammo, after bullet seating, we check every loaded round for base of case to ogive length. If it varies by more than 3 thousandths, that round is segregated or we attempt to re-seat the bullet. We measure base of case to bullet ogive with a comparator mounted on one jaw of our calipers. You may have to pre-sort your bullets to hold the case-base to ogive measurement (of loaded rounds) within .003″.
A few years back, Our friend Grant Guess had a “close encounter” with a bad primer. An apparently defective primer caused part of the casehead on one of his rounds to blow out. This, in turn, allowed high pressure gas to vent through the damaged primer pocket. Take a good look, boys and girls. This is yet another very good reason to wear safety glasses … EVERY time you shoot. The cartridge was a 6.5-06, handloaded in necked-down Winchester-headstamp .270 Win brass. Grant reports:
“I had a blow-through between the primer and the primer pocket today. The action was really smoking and I got a face full of gas. This was a reasonably light charge. Thank God for safety glasses.
I should also mention that it appears there is a 3/64 hole that is halfway between the primer and the primer pocket. Like it burned a small jet hole through both of them.”
Could this happen to you? It just might. On seeing this damaged case, one of Grant’s Facebook friends, Chris D., observed: “Search the internet, you will see a lot of these pin hole ‘in the corner’ failures. Obviously Winchester has some issues with the LR primers.”
Careful Examination Reveals Apparent Primer Defect
After this incident, Grant examined the damaged case: “I [measured] the flash hole and it is not over-sized or under-sized. The primer clearly has an area where it had a defect. At [50,000 CUP], it doesn’t take much of a defect to cause issues. There was a slight bit of pucker-factor on the next shot….”
A few years back, Our friend Grant Guess had a “close encounter” with a bad primer. An apparently defective primer caused part of the casehead on one of his rounds to blow out. This, in turn, allowed high pressure gas to vent through the damaged primer pocket. Take a good look, boys and girls. This is yet another very good reason to wear safety glasses … EVERY time you shoot. The cartridge was a 6.5-06, handloaded in necked-down Winchester-headstamp .270 Win brass. Grant reports:
“I had a blow-through between the primer and the primer pocket today. The action was really smoking and I got a face full of gas. This was a reasonably light charge. Thank God for safety glasses.
I should also mention that it appears there is a 3/64 hole that is halfway between the primer and the primer pocket. Like it burned a small jet hole through both of them.”
Could this happen to you? It just might. On seeing this damaged case, one of Grant’s Facebook friends, Chris D., observed: “Search the internet, you will see a lot of these pin hole ‘in the corner’ failures. Obviously Winchester has some issues with the LR primers.”
Careful Examination Reveals Apparent Primer Defect
After this incident, Grant examined the damaged case: “I [measured] the flash hole and it is not over-sized or under-sized. The primer clearly has an area where it had a defect. At [50,000 CUP], it doesn’t take much of a defect to cause issues. There was a slight bit of pucker-factor on the next shot….”
A while back, Sinclair International’s Reloading Press Blog featured a “round-table” discussion of reloading techniques. Sinclair’s team of tech staffers were asked: “What do you feel is the one-most crucial step in precision reloading?”
Here are their responses (along with comments from our Editors):
Phil Hoham: “I feel that when working up a load do not go too high or too low in your powder charge. Stay away from ‘suggested loads’ you hear at the range, or on the internet. Always be sure to use a published reloading manual that presents not only minimums and maximums, but also pressure, velocity, and a proper range of powders used. Do not get distracted in the reloading process, and remain focused at all times during each step involved.”
AccurateShooter.com: Some loads presented on the Internet are OK as a starting point, but it is absolutely critical to understand that pressure maximums will vary considerably from one rifle to another (of the same chambering). For example, one 6mmBR rifle shooting 105gr bullets can max out with 30.0 grains of Varget powder, while another rifle, with the same chamber dimensions, but a different barrel, could tolerate (and perform better) with half a grain more powder. You need to adjust recommended loads to your particular rifle and barrel.
Pete Petros: “This could be a very broad topic, but if I were to pick one, it would be making sure to pay close attention, and weigh each and every powder charge to ensure that each load is exact and consistent. This is important not only for accuracy, but also for safety reasons.”
AccurateShooter.com: If you’re shooting beyond 200 yards, it is critical to weigh your loads with an accurate scale or automated system such as the AutoTrickler V3/V4. Loads that are uniform (within a few kernels) will exhibit lower Extreme Spread and Standard Deviation. And remember, even if you stick with the same powder, when you get a new powder lot, you may have to adjust your load quite a bit. For example, .308 Palma shooters have learned they may need to adjust Varget loads by up to a full grain from one lot of Varget to the next.
Ron Dague: “I feel that the most important step(s) in reloading for accuracy are in the initial case prep. Uniforming the primer pocket to the same depth to ensure consistency in primer seating is a crucial step. Additionally de-burring the flash holes, each in the same way to clean up and chamfer the inside is important. It ensures that the ignition from the primer is uniform and flows out in the same consistent pattern. Doing so will create uniform powder ignition and tighten up your velocity Extreme Spread.”
AccurateShooter.com: With some brands of brass, primer pocket uniforming and flash-hole deburring is useful. However, with the best Lapua, Norma, and RWS brass it may be unnecessary, or worse, counter-productive. So long as your Lapua brass flash-holes are not obstructed or smaller than spec, it may be best to leave them alone. This is particularly true with the small flash holes in 220 Russian, 6BR, and 6.5×47 cases. MOST of the flash-hole reaming tools on the market have cutting bits that vary in size because of manufacturing tolerances. We’ve found tools with an advertised diameter of .0625″ (1/16″) that actually cut an 0.068″ hole. In addition, we are wary of flash-hole deburring tools that cut an aggressive inside chamfer on the flash-holes. The reason is that it is very difficult to control the amount of chamfer precisely, even with tools that have a depth stop.
Rod Green: “I feel that bullet seating is the most important step. If you had focused on making sure all prior steps (case prep, powder charge, etc.) of the process have been carefully taken to ensure uniformity, bullet seating is the last step, and can mean all the difference in the world in terms of consistency. Making sure that the bullet is seated to the same depth each time, and time is taken to ensure that true aligned seating can make the load.”
Bob Blaine: “I agree with Rod. I strongly feel that consistent bullet seating depth is the most important step in creating the most accurate hand loads. I have seen the results in both my bench and long range rifles. Taking the time to ensure exactness in the seating process is by far, the number one most important step in my book.”
AccurateShooter.com: Agreed. When loading match ammo, after bullet seating, we check every loaded round for base of case to ogive length. If it varies by more than 3 thousandths, that round is segregated or we attempt to re-seat the bullet. We measure base of case to bullet ogive with a comparator mounted on one jaw of our calipers. You may have to pre-sort your bullets to hold the case-base to ogive measurement (of loaded rounds) within .003″.
For centerfire rounds, consistent ignition (and low ES/SD) all begins with the primer in the base of the cartridge. When the firing pin strikes the primer, it sets off a small flame/spark which lights the powder in the case. Energy from that burning powder pushes the bullet out of the cartridge, down the barrel, and out to the target. It’s fair to say, then, that accurate shooting all begins with the primer.
When seating primers, consistency counts. You want to make sure the primer is fully seated in the primer pocket in the base of the case. You want to ensure a slight bit of crush (flattening) for proper seating, and it doesn’t hurt to have very consistent primer seating depths. That’s why guys use tools to uniform their primer pockets.
Here’s a tool that lets you measure the consistency of primer seating depths. Forum members have reported it works really well — measurements are quick and repeatable. Will this tool lower your ES/SD or improve accuracy? That’s hard to say. However, it will definitely help you detect when a primer in a loaded round is seated too high or too low — that’s important. In addition, it can give you precise measurements for comparison testing with different types of primers.
Accuracy One Precision Primer Gauge
The Accuracy One Precision Primer Gauge will precisely measure primer pocket depth and the depth of seated primers in relationship to the face of the case head. The Precision Primer Gauge can also be used to measure the thickness of an unseated primer, allowing you to calculate the optimum seating depth for the particular primers and cases you are loading.
Precision Primer Gauge Features:
Digital Indicator with 0.01mm/0.0005″ resolution
Gauge Body is machined from 303 stainless steel
Small Primer Stem and Large Primer Stem
Both .223 Rem and .308 Win zeroing block
Magnum and .338 Lapua zeroing block
Case Compatibility: The Precision Primer Gauge works with 300 Win. Mag case head diameter (.532”) cartridges, .308 Win. case head diameter (.473”) cartridges, and .223 Rem case head diameter (.378”) cartridges using either large or small primers.
Precision Primer Gauge Pricing:
PPG Without Indicator: $150.00
PPG With Indicator: $210.00
PPG Main Body Only: $55.00
Gauge Stand: $55.00
Phone Orders: Call (814) 684-5322
How to Order the Precision Primer Gauge:
The Precision Primer Gauge can be ordered via phone, email, or postal mail. CLICK HERE for more info.
Assembly Tips: Nylon screw is provided for securing the gauge body to the indicator. The contact point of the indicator must be removed to provide proper function. Also, please note that the standard gauge body is not compatible with cartridges that share the .338 Lapua case head diameter unless the diameter of the magnum step is machined to .595” to accept the larger diameter case head. This modification of the gauge body is available upon request.
Product Tip from EdLongRange. We welcome reader submissions.
A while back, Sinclair International’s Reloading Press Blog featured a “round-table” discussion of reloading techniques. Sinclair’s team of tech staffers were asked: “What do you feel is the one-most crucial step in precision reloading?”
