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January 20th, 2024

RCBS Lock-Out Die Enhances Safety of Progressive Presses


The RCBS Lock-Out Die can also be used with some Dillon and Hornady progressive presses.

RCBS Lock-out dieIf you load pistol or rifle ammo with a progressive press, we strongly recommend you get a Lock-Out Die from RCBS. This unique reloading die will prevent your progressive press from advancing if the dispensed powder charge is more or less than about 0.3 grains too high or too low. The Lock-Out Die really works. Your Editor uses it on his RCBS 2000 progressive press. I can affirm that a Lock-Out Die has “saved my bacon” a half-dozen times over the years when there was an over-charge (which could cause a Kaboom) or a low charge (which could cause a squib load).

The Lock-Out Die works by using a central die detection rod that sets its vertical position based on the height of the powder column in the case. Through an ingenious design, if the powder column height is too low or too high, the rod locks in place as you start to pull the press handle. This halts the press before the ram can lift and the cartridge plate can advance. Unlike a beeping alarm system (which can be ignored or defeated), the Lock-Out Die physically stops the movement of the press ram and prevents a bullet being seated in the “problem” case.

RCBS Lock-out dieIt takes a bit of tweaking to get the Lock-Out Die detection rod setting just right, but once it is correctly positioned, the Lock-Out Die works smoothly in the background. The Lock-Out Die won’t interfere with the loading process unless it detects a high or low charge — and then it positively stops the progressive loading cycle.

While crafted for use in RCBS progressive presses, the RCBS Lock-Out Die can also be used on a Dillon XL Progressive (see video below) or Hornady Lock-N-Load progressive — though it does take up one station which could otherwise be used for a final crimp die (after the seating die). The RCBS 2000 has one more station than a Dillon 550/650, so it’s an ideal platform for using the Lock-Out Die.

Learn More at UltimateReloader.com
On the UltimateReloader.com website, run by our friend Gavin Gear, you’ll find an excellent two-part series on the function and set-up of the RCBS Lock-Out Die. Part One explains how the Lock-Out Die functions, using cut-away illustrations. Part Two shows how to install and adjust the Lock-Out Die on various progressive presses. The Ultimate Reloader video at the top of this article shows setup of the RCBS Lock-Out Die on the Dillon XL-650 progressive press, while the Reloading Bench video below shows the Lock-Out Die on a Hornady LnL progressive.

Images © 2011 UltimateReloader.com, used by permission.
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April 3rd, 2023

How to Pull Down Ammo Using Cam-Lock Tool with Collet

Hornady cam-lock bullet puller ammunition UlimateReloader

When you make a reloading mistake, you may need to “pull down” assembled ammo. The embedded UltimateReloader.com video demonstrates how to use the Hornady Cam-Lock bullet pulling system.

When Reloading Goes Bad — The Danger of Over-Charging
Our friend Gavin Gear of UltimateReloader.com was recently reloading some 9mm pistol ammo with his Hornady progressive press. As part of his reloading procedure, he visually checks the cases — and he noticed that the charges seemed high. Sure enough, his most recently-produced rounds were about two grains over spec. He diagnosed the issue: “I was using a powder measure without a baffle. What happened was, over the course of the loading session, things settled in, and the charge level increased.”

Not knowing just when his powder measure started delivering too much powder, Gavin decided, for safety’s sake, to pull down all the ammo he had just reloaded. Yes that’s time-consuming, but it’s better than the alternative — having a dangerous Kaboom while shooting. With fast-burning pistol powders, a two-grain over-charge could cause a blown case, damaged firearm, and/or serious injury.

Watch Cam-Lock Bullet Puller Used to Remove Bullets from Loaded Ammo:

Use of Bullet Puller starts 4:00 minutes into video.

Gavin says it is vitally important to perform safety checks during the reloading process: “You’ve got to do it — check every single round to make sure there IS powder, and that there’s not too MUCH powder. Double, Triple, Quadruple check your components… and your powder charges. You can’t be too careful.”

To pull down a loaded round, first place the cartridge in the shellholder on your press ram. Then raise the round up into the bullet puller device installed where a die would go. The Hornady Cam-lock bullet puller works by clamping the bullet in a collet when you flip down the red-coated lever. Then, with the case held by the rim in the shell-holder, the bullet exits the cartridge as the press ram is lowered. It takes time, but it’s pretty fool-proof once you get the hang of it. This entire process is illustrated in Gavin’s video, starting near the four-minute mark.

Hornady Cam-Lock Bullet puller Gavin Gear Ultimate Reloder.com

The Hornady Cam Lock Bullet Puller has four (4) key components: 1. Cam-Lock die body; 2. Cam-Lock lever; 3. Stem; and 4. Collet (Caliber-specific).

NOTE: In order to use this tool, you’ll need the appropriate collet for each diameter range of bullets you intend to pull. For example use collet #3 for 6mm, collect #6 for 7mm, and collet #7 for .308 Caliber.

Hornady cam-lock bullet puller ammunition UlimateReloader

RCBS Lockout Lock Out die Dillon HornadyRCBS Lock-Out Die
A good safety option for users with progressive presses is the RCBS Lock-Out Die. This has a charge detection rod that dips into each case after powder has dropped. You adjust the die to the proper charge height for your desired load. If the actual dispensed charge is too high or too low, the Lock-Out Die senses the problem and stops the press from advancing to the next case (it does this by preventing the ram/shellplate from fully elevating). We’ve used the Lock-out die with success for both pistol and rifle cartridges. It’s sensitive to about one-half grain with pistol powders.

This Lock-Out Die works with Hornady and Dillon progressives as well as with RCBS progressives. It does take up one die station on the press.

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March 5th, 2023

RCBS Lock-Out Die for Progressive Presses — Be Smart, Be Safe


The RCBS Lock-Out Die can also be used with some Dillon and Hornady progressive presses.

RCBS Lock-out dieIf you load pistol or rifle ammo with a progressive press, we strongly recommend you get a Lock-Out Die from RCBS. This unique reloading die will prevent your progressive press from advancing if the dispensed powder charge is more or less than about 0.3 grains too high or too low. The Lock-Out Die really works. Your Editor uses it on his RCBS 2000 progressive press. I can affirm that a Lock-Out Die has “saved my bacon” a half-dozen times over the years when there was an over-charge (which could cause a Kaboom) or a low charge (which could cause a squib load).

The Lock-Out Die works by using a central die detection rod that sets its vertical position based on the height of the powder column in the case. Through an ingenious design, if the powder column height is too low or too high, the rod locks in place as you start to pull the press handle. This halts the press before the ram can lift and the cartridge plate can advance. Unlike a beeping alarm system (which can be ignored or defeated), the Lock-Out Die physically stops the movement of the press ram and prevents a bullet being seated in the “problem” case.

RCBS Lock-out dieIt takes a bit of tweaking to get the Lock-Out Die detection rod setting just right, but once it is correctly positioned, the Lock-Out Die works smoothly in the background. The Lock-Out Die won’t interfere with the loading process unless it detects a high or low charge — and then it positively stops the progressive loading cycle.

While crafted for use in RCBS progressive presses, the RCBS Lock-Out Die can also be used on a Dillon XL Progressive (see video below) or Hornady Lock-N-Load progressive — though it does take up one station which could otherwise be used for a final crimp die (after the seating die). The RCBS 2000 has one more station than a Dillon 550/650, so it’s an ideal platform for using the Lock-Out Die.

Learn More at UltimateReloader.com
On the UltimateReloader.com website, run by our friend Gavin Gear, you’ll find an excellent two-part series on the function and set-up of the RCBS Lock-Out Die. Part One explains how the Lock-Out Die functions, using cut-away illustrations. Part Two shows how to install and adjust the Lock-Out Die on various progressive presses. The Ultimate Reloader video at the top of this article shows setup of the RCBS Lock-Out Die on the Dillon XL-650 progressive press, while the Reloading Bench video below shows the Lock-Out Die on a Hornady LnL progressive.

Images © 2011 UltimateReloader.com, used by permission.
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January 12th, 2023

Reloading Tip: Pulling Bullets Using Press-Mounted Collet Tools

Collet Bullet Puller Hornady RCBS Press Mount Reloading

Do you have some ammo that got loaded incorrectly, perhaps with the wrong powder? Then you’ll want to disassemble the ammo for safety’s sake. You can use an impact puller to do this task, but if you have more than a dozen rounds or so, you may prefer to use a collet-style bullet puller. These work very quickly and positively, making quick work of big jobs. The efficiency of the collet-style puller is worth the investment if you frequently disassemble ammo. These devices retail for under $35.00 (collets sold separately). Normally, you’ll need a specific collet for each bullet diameter. But collets are not that costly, so this isn’t a big deal, particularly if you only load a few calibers, such as .223, 6mm, and .308.

Hornady and RCBS use different mechanisms to tighten the collet around the bullet. On the red lever Hornady Cam-Lock Bullet Puller, a lever-arm on the top of the bullet puller serves to tighten the collet around the bullet. Simply rotate the lever from the vertical to the horizontal position to grab the bullet. Lower the ram to remove the case. The bullet will drop out when you return the lever arm to the vertical position. This is demonstrated in the video below:

Hornady Cam-Lock Bullet Puller Demonstrated

Collet bullet-pullers resemble a loading die with a lever or handle on the top. They screw into a standard reloading press. Hornady and RCBS both make collet-style bullet pullers. They use the same basic principle — the device tightens a collet around the bullet, and then the bullet is separated from the case by lowering the press ram. NOTE: Collet pullers may leave small marks on your bullets, unlike impact (kinetic) pullers.*

Hornady collet bullet pullerLike the Hornady tool, the RCBS Bullet Puller employs a collet to grab the bullet. However, the RCBS tool tightens the collet in a different way. The head of the RCBS tool is threaded internally. By rotating the lever arm clockwise in a horizontal circle you squeeze the collet around the bullet. To remove the bullet, after lowering the press ram, simply spin the lever arm back in the opposite direction. The use of the RCBS tool is demonstrated in these two videos:

RCBS Collet Bullet Puller Demonstrated:

WARNING: When removing bullets from loaded cartridges, always make sure there are no obstructions or debris in your shell-holder or under the loaded round. NEVER engage a primer seating accessory on your press when working with loaded rounds. You can cause a round to discharge by contacting the primer! Also, we recommend you keep your head and torso away from the bullet puller tool at all times.

*By contrast, impact pullers rarely mark bullets, particularly if you put a little bit of foam or paper wadding in the closed end of your impact puller. When dismantling loaded rounds, powder kernels can get trapped in the wadding, so you should remove and replace the wadding before changing to cartridges loaded with a different powder type (assuming you intend to save the powder).

Permalink - Videos, Bullets, Brass, Ammo, Reloading, Tech Tip 2 Comments »
June 13th, 2021

How to Use a Collet-Type Bullet Puller

Hornady cam-lock bullet puller ammunition UlimateReloader

When you make a reloading mistake, you may need to “pull down” assembled ammo. The embedded UltimateReloader.com video demonstrates how to use the Hornady Cam-Lock bullet pulling system.

When Reloading Goes Bad — The Danger of Over-Charging
Our friend Gavin Gear of UltimateReloader.com was recently reloading some 9mm pistol ammo with his Hornady progressive press. As part of his reloading procedure, he visually checks the cases — and he noticed that the charges seemed high. Sure enough, his most recently-produced rounds were about two grains over spec. He diagnosed the issue: “I was using a powder measure without a baffle. What happened was, over the course of the loading session, things settled in, and the charge level increased.”

Not knowing just when his powder measure started delivering too much powder, Gavin decided, for safety’s sake, to pull down all the ammo he had just reloaded. Yes that’s time-consuming, but it’s better than the alternative — having a dangerous Kaboom while shooting. With fast-burning pistol powders, a two-grain over-charge could cause a blown case, damaged firearm, and/or serious injury.

Watch Cam-Lock Bullet Puller Used to Remove Bullets from Loaded Ammo:

Use of Bullet Puller starts 4:00 minutes into video.

Gavin says it is vitally important to perform safety checks during the reloading process: “You’ve got to do it — check every single round to make sure there IS powder, and that there’s not too MUCH powder. Double, Triple, Quadruple check your components… and your powder charges. You can’t be too careful.”

To pull down a loaded round, first place the cartridge in the shellholder on your press ram. Then raise the round up into the bullet puller device installed where a die would go. The Hornady Cam-lock bullet puller works by clamping the bullet in a collet when you flip down the red-coated lever. Then, with the case held by the rim in the shell-holder, the bullet exits the cartridge as the press ram is lowered. It takes time, but it’s pretty fool-proof once you get the hang of it. This entire process is illustrated in Gavin’s video, starting near the four-minute mark.

Hornady Cam-Lock Bullet puller Gavin Gear Ultimate Reloder.com

The Hornady Cam Lock Bullet Puller has four (4) key components: 1. Cam-Lock die body; 2. Cam-Lock lever; 3. Stem; and 4. Collet (Caliber-specific).

NOTE: In order to use this tool, you’ll need the appropriate collet for each diameter range of bullets you intend to pull. For example use collet #3 for 6mm, collect #6 for 7mm, and collet #7 for .308 Caliber.

Hornady cam-lock bullet puller ammunition UlimateReloader

RCBS Lockout Lock Out die Dillon HornadyRCBS Lock-Out Die
A good safety option for users with progressive presses is the RCBS Lock-Out Die. This has a charge detection rod that dips into each case after powder has dropped. You adjust the die to the proper charge height for your desired load. If the actual dispensed charge is too high or too low, the Lock-Out Die senses the problem and stops the press from advancing to the next case (it does this by preventing the ram/shellplate from fully elevating). We’ve used the Lock-out die with success for both pistol and rifle cartridges. It’s sensitive to about one-half grain with pistol powders.

This Lock-Out Die works with Hornady and Dillon progressives as well as with RCBS progressives. It does take up one die station on the press.

Permalink - Videos, Bullets, Brass, Ammo, Reloading No Comments »