Sunday GunDay: 6mm CM and 6.5 CM Switch-Barrel PRS Rig

Today we feature a modern switch-barrel PRS chassis rifle set up for quick changes between 6mm Creedmoor and 6.5 Creedmoor barrels. The owner, Forum member Jeff Cosgrove (aka “Punkur67″) uses the 6 CM barrel for competition, favoring the reduced recoil over its 6.5 mm big brother. He does use the 6.5 CM barrel for practice (given its better barrel life). The 6.5 CM barrel also gives him the chance to shoot a variety of factory 6.5 Creedmoor ammo.

- Terminus Zeus action with Quick Change (QC) barrel option.
– 6mm Creedmoor Pre-Fit Bartlein Heavy Varmint 400MODBB barrel for matches
– 6.5 Creedmoor Pre-Fit Benchmark Heavy Palma barrel for training
– MPA BA Competition chassis with full weight kit
– Zero Compromise Optic ZCO 5-27x56mm FFP scope
– TriggerTech Diamond trigger

This rifle represents an evolution for Jeff. Each step along the way in his PRS journey, he has learned more about what he wants and needs in a competition rifle. And what you see here, from the $3760 ZC527 scope to his high-tech reloading equipment, represents pursuit of excellence. Jeff even created a modern, spacious man cave/reloading center in his new house (photos below).

Quick-Change Barrel System with Terminus Zeus QC Action

This rifle has two pre-fit barrels that work with the Terminus Zeus QC Action for fast and easy barrel swaps. To remove a barrel, you simply release two tension screws on the front of the action and then unscrew the barrel. To swap in a different pre-fit barrel, reverse the process and then tension the screws. The Terminus Zeus is 3-lug receiver with 60° bolt and integral recoil lug. Both the receiver and bolt are DLC-treated. Jeff reports this action is extremely smooth and has met all of his expectations. Some other Zeus features are threaded trigger pins for quick/easy trigger installation, and a roller-tipped cocking piece.

PRS Discipline Offers Fun, New Challenge for Long-Time Shooter

My name is Jeff Cosgrove, I live in Winchester, California and do commercial heating and air conditioning. I have shot for 20+ years but I found my interest in shooting was dwindling over time. I got somewhat bored with shooting paper at 100 yards or plinking cans out in the desert. About 18 months ago I decided I wanted to shoot long range. I picked up a used MPA in .300 Winchester Magnum and started shooting long range with a new buddy. That day I fell in love with guns all over again with more intensity than ever.

How I Got Started in PRS
With that new .300 WM I soon found my reloads were not up to my expectations (high ES/SD), so I purchased all new reloading hardware. One of my purchases was a used Benchsource Annealer. The guy I bought that from asked if I had ever tried PRS and he invited me to check out a match. So I went to a local PRS event as a spectator. I looked at many rigs on the firing line and took notes. By the end of the day I knew this was something I really wanted to do. I then acquired a used chassis rifle that I thought would work well for PRS. I went to a PRS match the following month but shot poorly.

After working with that first PRS rifle, a 6.5 CM with Stiller Tac30 action, MDT chassis, and Proof Carbon-wrapped barrel, I quickly learned that gun did not handle and balance the way I hoped.* It was too light in the front, the ergos were poor, and scope eye relief was not optimal. So I decided to build my own GEN 2 PRS rifle. This is the story of how I put together my new switch-barrel rig that I now use in competition.

PRS Rifle and Gear Selection — Learning What Works

Barrel availability was limited given the current shortages. Luckily I was able to obtain a 6mm Creedmoor pre-fit Bartlein Heavy Varmint 400MODBB from Southern Precision Rifles. The 6mm Creedmoor is notorious for being a barrel burner cartridge so I went with the special 400MODBB metal. Bartlein says that barrel life expectancy is 1.5 to 2 times longer than the standard 416 grade steel. I also purchased a 6.5 Creedmoor pre-fit Benchmark Heavy Palma barrel for training (Source: Straight Jacket Armory). With the Terminus Zeus quick change system I am able to swap from my match barrel to my trainer barrel in just a couple minutes. I loosen two set screws, unthread the barrel, thread the new barrel on, and torque the set screws to 10 inch-pounds. This also affords me caliber options in case I’m in a pinch for ammo. If I have some 6.5 CM loaded up and don’t have time to load 6mm Creedmoor for a match, then I’m covered.

For the trigger, I went with a TriggerTech Diamond Pro curve model. I have Timney, Jewell, and TriggerTech triggers in other rifles. I like them all but I liked the feel of the TT Diamond the best so that is what I used on this build. I set my triggers around 18-20 oz. — I am not a fan of ultra-light trigger pulls.

MPA BA Competition Chassis with Added Weight
I went with an MPA BA Comp chassis with full internal and external weight kit. I also have Gray Ops external weight on the handguard. I had the same chassis on my .300 WinMag and felt very comfortable with it. I took a PR1 class and found that, with a different gun, I had to force a comfortable hand position for proper trigger pull. After that class I grabbed my MPA and my hand fell in to the perfect position. I did not need to hunt or index my hand with the MPA. The built ARCA rail (RAT) lowered the rifles center of gravity more than my old setup with the ARCA rail bolted to the bottom of the handguard. With the current configuration, the rifle weighs in at 24 lbs. and balances three inches in front of the magwell. I now have the flexibility to add, subtract, or move approximately 6 lbs. of weight.

The Attraction of PRS/NRL Practical Competitions
I really enjoy PRS-style shooting because there seems to be a new challenge every time you compete — no matter what. With PRS I am shooting many different positions and ranges with the pressure of a stopwatch. This keeps things interesting for me. I have taken a few training classes to help establish good, clean fundamentals.

Jeff says it is hard to practice for the many unconventional shooting positions at PRS matches.

My biggest challenges so far have been: 1) building stable shooting positions that I have not practiced enough; 2) proper equipment selection; and 3) time management. Regarding the shooting positions — PRS/NRL is not like F-Class where you can always practice from one position. And it’s hard to practice for unusual set-ups (barriers and positions) you’ve not encountered before. Concerning equipment — you need some experience in the game to determine what really works best for you.

Innovative Zero Compromise Optic — Optimized for the Tactical Game

The scope is a Zero Compromise ZC527 (5-27x56mm FFP) with MPCT2 reticle. Zero Compromise Optic is a relatively new manufacturer, but their scopes are top-flight. The First Focal Plane ZCO has excellent glass that is extremely bright and clear. With a big 36mm main tube, the ZC527 offers 35 Mils Elevation and 21 Mils Windage adjustment. The field of view is 21 feet at 100 yards — one of the widest in the industry. The ZC527 also offers illuminated reticle and locking turrets. When I was at my first PRS match I looked through several different scopes. When I got behind a ZCO scope I knew this was what I wanted — the ZCO scope was super clear, super sharp, with very positive controls.

I put a protective wrap on the scope because with some of our PRS stages it is easy to scratch or dent the scope tube. You don’t want to bang up an expensive scope — the ZC527 retails for $3760.

Reloading for 6mm Creedmoor and 6.5 Creedmoor

When starting out with a new cartridge I like to search places like AccurateShooter.com and UltimateReloder.com for popular recipes used by knowledgeable shooters. I am all about paving your own way on certain things but with the consistency, higher cost, and limited supply of components these days I try to stick with the most common loads. I also want to limit barrel wear and get through load development quickly. I don’t want to chase loads for 300 rounds to ultimately land in the same place that so many other people have already found.

I start my new barrels with virgin brass and load three rounds at each charge weight in 0.2 grain increments. I put the most popular charge weight (for my chosen bullet) in the middle of my load range and load above and below to find a good node while paying close attention for pressure signs along the way. I use the 6.5 Guys spreadsheet (see below) to help analyze my results. With those results I like to re-test a narrower range with 5-10 rounds each charge weight in 0.2 grain increments. I again use the 6.5 Guys spreadsheet to make a final charge weight selection and then I move on to seating depth. I will load different depths to tighten the groups up.

Load Development Using 6.5 Guys Custom Spreadsheet

To hold and analyze my load development data I use the spreadsheet from 65Guys.com. It helps a ton with making a decision on your final load. This Excel spreadsheet works great and makes it simple to analyze your data. You can even copy and paste your chronograph data if your chrono logs on to a SD card.

In this 6.5 Guys video Steve provides an overview and tutorial for using the Excel load development analysis model that he has developed. The Excel Load Development Analysis Spreadsheet version 2.0 is FREE. Download from the 6.5 Guys Website.

In this video Steve explains some key statistical concepts for performing load data analysis. He also provides tips and guidance for determining the optimal load for your rifle as you analyze the load data you’ve collected.

New House, New Man Cave/Reloading Room

Jeff recently moved with his family into a great new house. One bonus of this move was that he upgraded from a cramped reloading area to a dedicated “Man Cave” that has ample space for his gun safes, multiple presses, and all his reloading components. Large upper and lower cabinets plus a dedicated “gun closet” provide plenty of storage. Read all about this move in this AccurateShooter Forum Thread.

Here is Jeff’s first reloading area years ago: “My first reloading setup was smashed in my two-bedroom condo so I had a very small bench that was very cluttered. I had to deal with the limited space I had but I made it work. Then in our first house I had a larger bench/cabinet, but it was still not ideal.”

Here is the new Man Cave in the new house — very open, spacious, with plenty of storage.

This animated GIF shows the new Man Cave move-in process start to finish:

In January of 2021 our family moved to Winchester, CA from San Diego. One of the first tasks in our new house was setting up the new Man Cave. The first thing I did was move my two safes in the room so I could figure out the layout that I wanted. This was more difficult than expected. The Hells Canyon safe is so wide that it made it difficult to turn the corners without bumping the walls. I also had to remove a linen cabinet in the hallway just to squeeze by. With the safes in place I ordered flooring and cabinets for the gun room and got to work. My plan was to utilize the Inline Fabrication quick-change mounts so I could store my presses to one side when not in use and move them to my main work bench when I needed them.

With the new setup I have an open bottom below the work bench with any tool or press that I use. And when I just need a workbench I can make the bench a clear and flat workspace by removing the press from the quick change base plate. I also knew I wanted more storage with the new room so I added overhead cabinets and a closet organizer. I have more gear now than in my previous house and I had to make it more organized. I also wanted more lighting in this room than my previous one so I put lighting under the cabinets.

My best advice in setting up your room would be to mock everything up that you can and dry-run your loading process. You will find that minor placement changes to your gear can make all the difference in the world for efficiency and comfort. It may sound crazy but something as minor as moving your body a few inches or having to reach around something with every round you load can make the reloading process way more taxing than it needs to be.

* My first PRS rifle featured a Stiller TAC30 action from PTG, Proof Carbon Fiber straight-taper barrel chambered in 6.5 Creedmoor, MDT LSSXL Chassis with Area 419 weighted ARCA rail, Jewell trigger, and ZCO 5-27X scope. The issues with that rifle included:

1) My first setup had a shorter, lighter barrel. This made it difficult to balance the rifle properly. I bolted as much weight as possible out front but the rifle was still rear-heavy and only weighed 18 pounds.

2) My chassis made it difficult to get the best eye relief with the scope all the way back. I tried to remove the folder hinge but that just put the bolt too close to the cheek piece. I learned to deal with it but I had to stretch sometimes to get a full Field of View.

3) I had a hard time finding a good trigger hand position. I had to ride my hand up high to get a proper 90-degree trigger finger. I was able to figure out a reference point to index my thumb on the chassis. This worked but I found my hand just fell in to position with my MPA chassis.

After shooting my first rifle for the better part of a year, I decided that I wanted to build something that would get fix some of my complaints with my first rifle. That decision lead to the rifle you see here.

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Tags: 6.5 Creedmoor, 6.5 Guys, 6mm Creedmoor, Jeff Cosgrove, Load Development Spreadsheet, NRL, PRS, ZC527 scope, Zero Compromise Optic