Do you know how gun primers are made — how the explosive elements are applied into those tiny cups? Find out by watching this video filmed at a Federal ammunition factory. It starts out with empty primer cups loaded, 1000 at a time, into trays using vibration (0:05 time-mark). While much of the process is automated, there is still a significant role played by production workers who apply a green, paste-like charging compound to the inside of hundreds of primer cups.
At the 0:17-second time-mark you can see the factory worker “charging” the primers with the priming compound. After the cups are filled, then the plate of cups “mates up with a plate of anvils” (0:40 time-mark). Then the primers are unloaded from trays and inspected.
Primer “Mysteries and Misconceptions” Article
There is an excellent article about primers on the Shooting Times website. This authoritative Shooting Times article explains the fine points of primer design and construction. The author reveals some little-known facts about primers and corrects common misconceptions. Here are some highlights:
Size Matters
Useful Trivia — even though Small Rifle and Small Pistol primer pockets share the same depth specification, Large Rifle and Large Pistol primers do not. The standard pocket for a Large Pistol primer is somewhat shallower than its Large Rifle counterpart, specifically, 0.008 to 0.009 inch less.
Magnum Primers
There are two ways to make a Magnum primer — either use more of the standard chemical mix to provide a longer-burning flame or change the mix to one with more aggressive burn characteristics. Prior to 1989, CCI used the first option in Magnum Rifle primers. After that, we switched to a mix optimized for spherical propellants that produced a 24% increase in flame temperature and a 16% boost in gas volume.
Foiled Again
Most component primers have a little disk of paper between the anvil and the priming mix. It is called “foil paper” not because it’s made of foil but because it replaces the true metal foil used to seal early percussion caps. The reason this little disk exists is strictly a manufacturing convenience. Wet primer pellets are smaller than the inside diameter of the cup when inserted and must be compacted to achieve their proper diameter and height. Without the foil paper, the wet mix would stick to the compaction pins and jam up the assembly process.
We are often asked “Can I get more velocity by switching primer types?” The answer is “maybe”. The important thing to know is that changing primer types can alter your load’s performance in many ways — velocity average, velocity variance (ES/SD), accuracy, and pressure. Because there are so many variables involved you can’t really predict whether one primer type is going to be better or worse than another. This will depend on your cartridge, your powder, your barrel, and even the mechanics of your firing pin system.
BE SAFE: Be cautious when changing primer types. Glen Zediker recommended decreasing your load ONE FULL GRAIN when changing to a different primer type, one that you haven’t used before.
Interestingly, however, a shooter on another forum did a test with his .308 Win semi-auto. Using Hodgdon Varget powder and Sierra 155gr MatchKing bullets, he found that Wolf Large Rifle primers gave slightly higher velocities than did CCI-BR2s. Interestingly, the amount of extra speed (provided by the Wolfs) increased as charge weight went up, though the middle value had the largest speed variance. The shooter observed: “The Wolf primers seemed to be obviously hotter and they had about the same or possibly better ES average.” See table:
Varget .308 load
45.5 grains
46.0 grains
46.5 grains
CCI BR2 Primers
2751 fps
2761 fps
2783 fps
Wolf LR Primers
2757 fps
2780 fps
2798 fps
Speed Delta
6 fps
19 fps
15 fps
You can’t extrapolate too much from the table above. This describes just one gun, one powder, and one bullet. Your Mileage May Vary (YMMV) as they say. However, this illustration does show that by substituting one component you may see significant changes. Provided it can be repeated in multiple chrono runs, an increase of 19 fps (with the 46.0 grain powder load) is meaningful. An extra 20 fps or so may yield a more optimal accuracy node or “sweet spot” that produces better groups. (Though faster is certainly NOT always better for accuracy — you have to test to find out.)
WARNING: When switching primers, you should exercise caution. More speed may be attractive, but you have to consider that the “speedier” primer choice may also produce more pressure. Therefore, you must carefully monitor pressure signs whenever changing ANY component in a load. In his books, the late Glen Zediker recommended decreasing your load ONE FULL GRAIN when changing to a different primer type, one that you haven’t used before.
Q: What is the most popular gun book in the history of the planet?
A: That distinction goes to the Shooter’s Bible, which has sold over 7 MILLION copies since it was first published over 80 years ago.
Released in October 2025, the 117th Edition of this respected resource is better than ever. This latest Shooter’s Bible boasts 608 pages with over 270 color photos and more than 1000 black-and-white photos. The latest 117th Edition features many new firearms as well as new optics. This paperback book is now just $24.92 on Amazon, 17% off the $29.99 list price.
Published annually for more than eighty years, the Shooter’s Bible is one of the most comprehensive firearms reference guides in print. The publishers claim that “nearly every firearms manufacturer in the world” is included. The 117th Edition also contains new and/or enhanced sections on ammunition, optics, and accessories, along with updated handgun and rifle ballistic tables. There are also extensive charts of currently available hunting and match bullets for hand-loaders.
While many shooters are now using the internet to get reloading data and equipment specifications, the Shooter’s Bible remains a valuable resource with a great legacy. As one recent Shooter’s Bible purchaser explains: “While it’s true that much of the information contained in the Shooter’s Bible can be found on the Internet, there are many of us who would first rather relax in our easy chair and page through the book at our leisure. If you find an item that catches your fancy, you can then follow up by going to their Web site.”
Another buyer observed: “This [2020 edition] is proof that, even with all the attacks on our 2nd Amendment right over the years, the industry has persevered and grown. I hope the day never comes when there will no longer be a reason to publish the Shooter’s Bible.”
The Shooter’s Bible contains a vast collection of firearms product information and descriptions. Hundreds of firearms are listed, complete with specifications and photos. Products from nearly all commercial gun makers on the planet are included.
More Great Gun Books From Shooter’s Bible Publishers
RCBS, one of the biggest names in the reloading and gun maintenance world, changed ownership a couple years ago. Hodgdon Powder Company (Hodgdon) acquired RCBS from Revelyst, a division of of Vista Outdoor (VSTO). Most operations of RCBS have been continued, and the full product line remains in production — presses, dies, powder measures, case prep tools, priming tools, scales and more.
Today’s Saturday Showcase feature some of the most popular and noteworthy RCBS products including single-stage, turret, and progressive presses, plus powder dispensers and other tools.
RCBS ChargeMaster Link Scale/Dispenser with Bluetooth
Having a modern, electronic powder scale/dispenser makes the hand-loading process vastly more efficient. The latest generation of powder dispensers are very accurate, and they can store charge settings for multiple cartridge types. The latest RCBS ChargeMaster Link dispenser has a modern interface, plus Bluetooth technology that “talks” to a handy App on your mobile device. The popular ChargeMaster Link is available now for $299.99 at MidwayUSA.
RCBS Combo Kit — Good Choice for Getting Started in Reloading
You can definitely save money by buying multiple reloading gear items in one combo package. RCBS offers a variety of Reloading Combo Kits which feature reloading press, powder measure, scale, priming tool, and other items. These range in price from $265-$620 on Amazon. This video reviews an RCBS Rebel Master Kit. This is a very complete starter set-up, sold for $449.99 at Midsouth.
Along with the press, we like many of the components in the Rebel Master combo kit. The powder measure works well as does the trickler, and the hand primer tool is reliable, with good feeding and plenty of leverage.
RCBS Partner Press
We think all serious reloaders should have a small, secondary single-stage press for repetitive tasks such as decapping primers. In addition, a small, compact press can be transported easily to the range. Load development can be done more efficiently when loading at the range, as you can easily modify seating depth and other variables. The RCBS Partner Press (#ad) is a great choice for a secondary press. This UltimateReloader video shows the key features of the Partner Press.
RCBS 6-Station Turret Press — Operation Tips
This editor has owned and used an RCBS Turret Press for over two decades. While certainly not as versatile/sophisticated as the Area 419 XERO turret press, this six-station RCBS press does its job handily. It is a good choice if you load multiple pistol cartridges. With six stations, you can install both a sizing and a seating die for three different cartridge types, such as 9mm Luger, .357 Magnum, and .45 ACP. It is currently $406.99 at MidwayUSA.
RCBS Brass Boss Case Prep Center
The RCBS Boss is a powered case prep center that performs multiple tasks efficiently. Priced at $214.99 on Amazon (#ad), the RCBS Boss boasts six variable, high-speed rotating stations (four at <350 RPM; two at <550 RPM). This unit is great for initial case prep (chamfering/deburring) and regular brass maintenance.
RCBS Summit — Set-UP and Field installation on Vehicle
The RCBS Summit Press (#ad) is a very unique, small footprint press that operates differently than most reloading presses. The cast-iron Summit has a large-diameter center column and die moves up and down to meet the cartridge. With this small footprint, the Summit can be used in the field. As you can see in the second video, one of our testers actually mounted a Summit Press on his vehicle (with a special pedestal) so he could load anywhere.
RCBS Bench-mount Priming Tool (Two Short Videos)
If you need to prime large numbers of cases, the RCBS bench-mount Auto Priming Tool can do so efficiently at a modest cost (currently $135.84 on Amazon #ad). It attaches to your bench so it is secure and stable. A vertical tube holds dozens of primers that feed into the pusher as you can see in these videos. Older guys who experience pain when gripping hand primer tools have praised this bench-mounted RCBS unit.
Choosing a Case Cleaning System
Here Kent Sakamoto of RCBS looks at the three main types of brass cleaning systems: Vibratory Tumbler, Wet Tumbler (with media), and Ultrasonic Cleaning Machine. Kent reviews the pros and cons of each system. Most gun owners can benefit by having an ultrasonic machine for parts cleaning as well as a tumbler for cleaning fired brass.
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Get WAY Better Groups with New Criterion Pre-Fit Custom Barrel
In our Shooters’ Forum, you’ll find a lengthy thread about accuracy problems with a Savage LRPV, chambered in 6mmBR. The gun would repeatedly split groups at 100 yards, and at 300 yards, the “flyers” would open up the groups to 1.5 MOA or larger. Interestingly, the factory test target (at right) showed a split group — not a good sign.
The gun’s owner, forum member LR_Shooter, tried a variety of tweaks: “I did this, done that… [changed] torque, tang floated, bedded action, recut chamber, and [adjusted firing pin]”. But nothing really helped. Frustrated, LR_Shooter asked his fellow Forum members for help. Much advice was proffered, including the novel idea of removing the middle action screw in the Savage 3-screw target action. Some of the advice proved helpful, but none of the suggested remedies produced a major improvement. This rifle, out of the box, tossed flyers and no amount of tweaking (or changes in shooting technique) really cured the basic problem. That is, until, the factory barrel got replaced…
New Criterion Pre-Fit Barrel Works Wonders
LR_Shooter acquired a Criterion pre-fit barrel from Jim Briggs at Northland Shooters Supply (NSS). These pre-fits are designed for easy installation with the standard Savage barrel nut. Wouldn’t you know it, with a new 30″ heavy-contour barrel on the LRPV, the gun started shooting way better. No more crazy fliers, no more split groups, no more excessive vertical. And the improvement came without any other major modifications. LR_Shooter reports: “I got a replacement barrel from Jim at NSS. It is a 30″ bull Criterion barrel. So far, without playing with torque screws and having my old setup… I’m very satisfied with the barrel I got. Now I have no problem getting [groups] under 0.25 MOA. Finally this thing can shoot!” The targets below, shot with the new Criterion barrel, speak for themselves. The left target was shot at 100 yards, while the target on the right was shot at 300 yards (very impressive).
Targets Shot with Savage LRPV Fitted with Criterion Barrel
Moral of the Story — Sometimes A New Barrel Really Is the Right Solution
All of us have struggled at times with a rifle that won’t live up to expectations. This Editor personally struggled for over a year with a .260 Rem Savage with a factory tube. The gun tended to split groups and the POI walked as the barrel heated. I tried one powder/primer combination after another, working through a variety of seating depths over many months. I was persistent. Out of stubbornness, I just believed that sooner or later I’d find the magic load.
Well folks, sometimes there’s really nothing you can do about a sub-par barrel. It is what it is. To really improve a gun’s accuracy (particularly a gun with a factory tube), you may need to open your wallet and get a quality aftermarket barrel. Spending months trying one recipe after another may simply be an overwhelming waste of powder, bullets, and your precious time.
Albert Einstein supposedly said: “Insanity is defined as doing the same thing over and over again, and expecting different results.” Well that sort of describes my efforts with my .260 Rem. Once I had enough evidence that my barrel split groups no matter what load combo (and seating depth) I tried, it was time to pony up for a new barrel. When I did finally screw on a nice PacNor 3-groove SuperMatch, that Savage suddenly became a true tack-driver. As re-chambered in 6mmBR with the Pac-Nor, in calm conditions, my Savage will now consistently shoot in the twos with heavy bullets, and it can sometimes dip down into the ones with Berger 80gr flat-base bullets. The moral of the story here is simple — don’t waste weeks or months chasing your tail with a barrel that just won’t deliver (after a reasonable amount of testing). Save up for a custom barrel, get it chambered properly, and stop your cycle of frustration.
Here is great news for score benchrest shooters. For years 100/200 yard score competition has been dominated by the 30 BR cartridge, which offers outstanding accuracy and consistency with .30-caliber bullets. But creating a .30 BR cartridge took time and effort forming the brass from a parent typically using Lapua 6mm BR Norma brass or Peterson 7mm BR brass.
Now that has changed. Alpha Munitions now offers excellent, ready-to-shoot 30 BR brass. No separate fire-forming or hydro-forming is required. This Alpha 30 BR brass has shown excellent accuracy both with a no-turn neck and as turned for a tighter chamber. Case life is excellent as Alpha brass is strong with good longevity. This impressive new 30 BR brass is now available exclusively through Bruno Shooters Supply. It is IN STOCK now and priced at $159.99 for 100 pieces.
Ace benchrester and gunsmith Speedy Gonzales has praised this new Alpha 30 BR brass: “Well fellow score shooters, the days of expanding 6mm or 7mm brass up to make 30 BR brass are just about over. UPS just dropped off the test samples for me to test, and should be in full production soon. I will post a full video after testing and give you all the full report. 30 BR brass by Alpha will be sold exclusively through Bruno Shooters Supply and has an order list up and running[.]”
Sinclair International has created a series of instructional videos illustrating the basics of metallic cartridge reloading. The 8-Part series starts with reloading basics and provides step-by-step, how-to instructions that will help new reloaders get started. Detailed, animated illustrations show you what happens inside the chamber when shooting, and inside the dies during each step of reloading. The videos can be viewed on Sinclair International’s YouTube channel. Shown below is the first video in the series:
Each of the Sinclair videos is hosted by then Sinclair Int’l President Bill Gravatt (now with Creedmoor Sports). Bill doesn’t just show you “how”, he tells you “why”. The how-to segments cover case inspection, proper die set up, case sizing, primer installation, powder measuring, bullet seating, crimping, and even goes into the record keeping needed for the handloader. “We wanted to give shooters who haven’t reloaded a look at all the advantages of creating your own ammo and how easy it is to get started,” said Gravatt, “without telling them they had to have any certain brand or type of equipment to do the job.”
The Eight Video Topics Are:
Part 1 — Intro to Video Series
Part 2 — Intro to Reloading Safety
Part 3 — Metallic Cartridge Components
Part 4 — The Firing Sequence
Part 5 — Tools for Reloading
Part 6 — Loading Bottle-Neck Cartridges (2 videos)
Part 7 — Loading Straight Wall Cartridges
Part 8 — Reloading Series Conclusion
Reloading Tools
Shown below is Part 5 of the video series, covering the tools used for precision reloading.
We also strongly recommend the Part 4 Video to readers who are getting started in reloading. This “How Things Work” segment covers the sequence of events inside the chamber (and barrel) when the cartridge is fired. The video includes helpful graphics that show what happens to the primer, powder, cartridge, and bullet when the round is fired. The video also illustrates “headspace” and explains how this can change after firing. We think this video answers many common questions and will help reloaders understand the forces at work on their brass during the firing process.
Apparently reducing static charges on and around electronic scales can reduce their propensity to drift, lessening the problem of “wandering zero”. Just how and why static charges interfere with scale performance is unclear, but many shooters have noticed that static electricity can cause electronic scales to behave strangely. So how do you reduce static charges around your digital balance? Our late friend German Salazar (aka “GS Arizona”), creator of the Rifleman’s Journal Blog, found a very simple solution — an anti-static aerosol spray — that, by all indications, actually works. When this “spray-can solution” was suggested to German by a fellow shooter, German was skeptical. However, he tried the stuff and he says that it really does help the scale maintain zero over time, with much less observed drift.
Static Guard Reduced Scale Drift
German Salazar explained that the use of “Static Guard” spray helped mitigate the problem of a drifting zero on his Ohaus Navigator electronic scale. He writes: “My electronic scale… suffers from drifting zero (as they all seem to). I’ve read dozens of forum posts about drift and how to minimize its occurrence, so I know this problem isn’t limited to my scale or my workshop. Sometime last year, John Lowther mentioned the use of anti-static spray as a solution to the drift problem. John stated that the spray had virtually eliminated drift for him.”
Salazar found that the Static Guard actually worked: “The spray works great, just as John said it would. I spray all surfaces that I touch with my hands and arms as well as the pan (top and bottom), the metal tray on which the pan rests and the table under the scale. In six months or so of using the spray I’ve re-applied it about two or three times; it certainly isn’t something that you need to do each time you sit down to load. Before using the spray, it was not uncommon for me to re-zero the scale 10 times in the course of loading 72 rounds; now it might need it once during a session.”
When developing loads, it is important to know the true internal capacity of your cases, both fired and “as FL-sized”. In particular, when using the QuickLOAD program, it is vital to determine true case capacity. The default case capacity values listed by QuickLOAD may be off half a grain (or more) because brass from different manufacturers can vary considerably in capacity. Case capacity is a very important variable that will affect the pressure of a load and the velocity of your bullets.
To determine the true internal capacity of your cases, first weigh an empty cartridge case, then fill the case with water (all the way to the top of the neck) and weigh the case again. The difference in weight is your H20 capacity in grains. But how do you keep the H20 from flowing out the bottom? When measuring fired, unsized cases, you can simply leave the spent primer in the pocket. However, if you want to measure new brass or “as-FL sized” cases that have been deprimed, you’d have to insert a spent primer to “stem the tide”. Until now that is… 21st Century Shooting sells a great little $5.50 tool that plugs the bottom of the case so you can measure H20 capacity with ease.
When we saw 21st Century’s Primer Pocket Plug we thought “That’s smart — why didn’t someone think about that a long time ago?”. This handy “end-cap” lets you quickly measure multiple new brass cases or deprimed FL-sized cases so you can get an average H20 capacity. The primer pocket plugs are NOT case-specific (they feature an O-ring that fits the pocket). One version will work with all small-primer-pocket cases, while another works with all large-primer-pocket cartridge types. Price is $11.99 for either small-pocket or large-pocket version.
ALTERNATIVE: >If you want to measure H20 capacity on fired, sized brass, but don’t want to shell out the money for the tool (or re-insert a spent primer), here’s a simple suggestion. When you size your case, first remove the decapping rod from the die. Then you can FL-size the case without removing the primer. Of course, you will eventually have to knock the primer out, and that requires putting the decapping rod back in the die and running the case through a second time. To avoid that hassle, the Primer Pocket Plug may be worth the $5.50 over the long haul.
Product Find by ELR Reseacher. We welcome reader submissions.
by Sierra Bullets Ballistic Technician Paul Box
One thing that plays a major role in building an accuracy load is neck tension. I think a lot of reloaders pretty much take this for granted and don’t give that enough thought.
So, how much neck tension is enough?
Thru the years and shooting both a wide variety of calibers and burn rates of powder, I’ve had the best accuracy overall with .002″ of neck tension. Naturally you will run into a rifle now and then that will do its best with something different like .001″ or even .003″, but .002″ has worked very well for me. So how do we control the neck tension? Let’s take a look at that.
First of all, if you’re running a standard sizing die with an expander ball, just pull your decapping rod assembly out of your die and measure the expander ball. What I prefer is to have an expander ball that [can give] you .002″ in neck tension [meaning the inside neck diameter is about .002″ smaller than the bullet diameter after passing the expander through]. If you want to take the expander ball down in diameter, just chuck up your decapping rod assembly in a drill and turn it down with some emery cloth. When you have the diameter you need, polish it with three ought or four ought steel wool. This will give it a mirror finish and less drag coming through your case neck after sizing.
Tips for Dies With Interchangeable Neck Bushings
If you’re using a bushing die, I measure across the neck of eight or ten loaded rounds, then take an average on these and go .003″ under that measurement. There are other methods to determine bushing size, but this system has worked well for me.
Proper Annealing Can Deliver More Uniform Neck Tension
Another thing I want to mention is annealing. When brass is the correct softness, it will take a “set” coming out of the sizing die far better than brass that has become to hard. When brass has been work hardened to a point, it will be more springy when it comes out of a sizing die and neck tension will vary. Have you ever noticed how some bullets seated harder than others? That is why.
Paying closer attention to neck tension will give you both better accuracy and more consistent groups.
Size Matters
In our 
Apparently reducing static charges on and around electronic scales can reduce their propensity to drift, lessening the problem of “wandering zero”. Just how and why static charges interfere with scale performance is unclear, but many shooters have noticed that static electricity can cause electronic scales to behave strangely. So how do you reduce static charges around your digital balance? Our late friend German Salazar (aka “GS Arizona”), creator of the Rifleman’s Journal Blog, found a very simple solution — an anti-static aerosol spray — that, by all indications, actually works. When this “spray-can solution” was suggested to German by a fellow shooter, German was skeptical. However, he tried the stuff and he says that it really does help the scale maintain zero over time, with much less observed drift.
