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February 12th, 2024

How Barrel Velocity Can Increase after First 100-150 Rounds

Barrel Velocity Increase Sierra Bullets Blog Speedy Gonzalez Jim See

Editor: Many new barrels will deliver higher velocities with the same load after 100-150 rounds through the bore. The exact reasons for this speed-up are not 100% certain, and velocity increases (if any) will vary from one barrel to the next. But this “speeding up” phenomenon is common, so be prepared if this happens with your next barrel. If you do experience a significant velocity increase you should probably re-tune your load AFTER the velocity stabilizes at the higher level.

From the Sierra Bullets Blog
Article by Mark Walker, Sierra New Product Development Director
In a previous post, I discussed a couple of methods to tune a load to your barrel to help achieve the best accuracy possible. People most often work on load tuning if they get a new rifle or have a different barrel installed. In both instances, the barrel is new and has not been fired very much. According to most competitive shooters, this is the most accurate your barrel will ever be, so getting it tuned and shooting accurately is a priority.

The Speed Up Phenomenon After 100-150 Rounds
Even though after you work up a load and your new barrel is shooting great, a lot of shooters notice that at around 100 to 150 rounds their rifle may stop shooting as accurately. I had this happen to a rifle and I was confused as to why something that worked so well to begin with would all of a sudden quit shooting. I decided to break out the chronograph to do another load work up to see what was going on. To my surprise, the velocity had increased around 80 fps over the original velocity! After performing another ladder test and adjusting the seating depth, the rifle was once again shooting well.

There are several thoughts on why this may happen, however, you can rest assured that it does happen. One thought is that as the barrel breaks in, the tooling marks in the throat of the chamber smooth out and allow less resistance to the bullet as it exits the bore thereby increasing speed. Another idea is that the throat area starts to get a little rough which in turn causes more resistance which increases pressure and therefore more velocity. I’m sure there are some out there who have a better understanding as to why this happens, but it can definitely affect the accuracy of your rifle. So be aware and never be afraid to rework a load to keep your rifle in tune.

Experts Confirm That Barrel Speed-Up Is Common
Barrel Velocity Increase Sierra Bullets Blog Speedy Gonzalez Jim SeeTwo respected shooters have observed an increase in velocity with new barrels, typically after 100 rounds. Gunsmith and Hall-of-Fame benchrest shooter Thomas “Speedy” Gonzalez has documented barrel speed-up with testing. Moreover, Speedy’s bore-scope barrel inspections revealed a smoothing of the barrel lands. Jim See, a top PRS competitor, has encountered barrel speed-up many times. Accordingly, he re-tunes his load at 150 rounds.

“Alex Lipworth and I documented this phenomenon about four years ago and I have told all my customers about this. My son Mikee would shoot 100 rounds through all new barrels we planned on shooting before we would begin to do load development. We had a shooting snail that caught all the bullets set up in front of an indoor bench. We called it a wear-in process because upon careful examination of the bore when the ‘Speed Up’ takes place the cut-rifled bore resembles that more of a button-rifled barrels with the lands taking on more the softer look of a buttoned bore.” — Speedy Gonzalez

“Seen it [barrel velocity increase] too many times to count. All my match barrels get a ‘generic round’ loaded for them, which has worked well in barrels historically. After I hit 150 rounds I fine-tune the load and never look back, until the tube starts to slow down at it’s life end.” — Jim See

Barrel Velocity Increase Sierra Bullets Blog Speedy Gonzalez Jim See

Permalink Gear Review, Gunsmithing, Tech Tip 1 Comment »
December 16th, 2023

Saturday Movies: How Velocity Varies with Barrel Length

barrel length chronograph cut down length velocity test radar surprise .22 LR .308 Win 6.5 Creedmoor .223 Rem 5.56

For most larger centerfire cartridges, increased barrel length augments muzzle velocity. That’s why you see F-Open rifles with 30″ and even 32″ barrels. But there is a limit — at some point, increased barrel length may not yield any additional velocity. And in the case of rimfire, too much barrel length can reduce MV. Today’s showcase explores how barrel length affects muzzle velocity, both in centerfire and rimfire rifles.

In the photo above you can see a test rifle fitted with what may currently be the longest barrel fitted to a conventional rifle. This was created by the team at MDT (Modular Driven Technologies) to test how velocity varies with barrel length.

You can see the results of testing with this one-of-a-kind rifle in the MDT video below, the first in our Saturday video showcase. This is followed with an MDT rimfire barrel length/velocity test, and additional tests for the .308 Winchester, 6.5 Creedmoor, and .223 Rem cartridge types.

World’s Longest Rifle Barrel Cut to Determine Velocity Change

This may be the most interesting velocity by barrel length test ever put on video. The MDT (Modular Driven Technologies) team started with a 69″-long barrel, chambered for .308 Winchester. The ammo was Federal Gold Medal match with 175gr Sierra HPBT Bullets (Video 3:30). This barrel had actually been fabricated from multiple sections, a challenge in itself.

Velocity was measured in one-inch increments starting at 69″ and going down to 19″. The speed at 69″ was 2778 FPS while the final speed, at 19″ barrel length, was 2567 FPS. “That is a difference of 211 FPS from the longest point to the shortest point”, observed MDT’s tester. Note that, the velocity did show fairly constant change per inch from 19″ to 45″. So going beyond 36″ inches can actually increase velocity. However, from 45″ to 61″ inches the velocity actually declined a bit. SEE VIDEO at 6:55 time-mark, and check out the chart below.

barrel length chronograph cut down length velocity test radar surprise .22 LR .308 Win 6.5 Creedmoor .223 Rem 5.56

Ultra-Long .22 LR Rimfire Barrel Cut-Down Velocity Test

This video features Part 2 of MDT’s “Cutting the World’s Longest Rifle” test. This time the team shoots the diminutive .22 LR cartridge from an ultra-long barrel. The results may surprise you: “Get ready to have your assumptions shattered as the MDT team chopped a .22 LR rimfire barrel away inch by inch, recording velocities at each barrel length. In this test, the MDT team looked to determine the optimal length for a .22 LR barrel, from the standpoint of velocity. How long is too long? How short is too short? Does shorter always mean faster? Does longer always mean slower?”

barrel length chronograph cut down length velocity test radar surprise .22 LR .308 Win 6.5 Creedmoor .223 Rem 5.56

In fact, MDT’s testers determined that, with standard rimfire ammunition, the velocity started to decline after 16″ length. That surprised some of the testers. So with the small .22 LR cartridge, more barrel length can actually reduce muzzle velocity from increased in-barrel friction.

6.5 Creedmoor Barrel Length Test (24″ to 16″)


barrel length chronograph cut down length velocity test radar surprise .22 LR .308 Win 6.5 Creedmoor .223 Rem 5.56

For this video, testers for Western Powders took a standard test barrel chambered for 6.5 Creedmoor and cut it down one inch at a time. The velocity for five rounds at each length was then measured with a chronograph to determine velocity loss per inch of barrel reduction. Overall the recorded velocity loss from 24″ to 16″ was 197 FPS, almost exactly 25 FPS per inch of length. The velocity loss rate was fairly constant inch by inch, as you can see from the graph displayed at the 4:00-minute mark in the video.

.223 Rem (5.56×45) Velocity Tests (9 Guns, 7.5″ to 20″ Barrels)

In this video, the team from Classic Firearms tests a variety of firearms chambered for .223 Rem (5.56×45). This starts with an Springfield Saint Victor AR-type pistol with a very short 7.5″ barrel. This yielded a 2183 FPS average. Then the team tested eight more guns with increasingly long barrel lengths, adding barrel length with each gun in sequence. The test concluded with a Colt XM16E1 rig with 20″ barrel. That Colt AR averaged 3052 FPS. The guns used (and barrel lengths) are listed below.

The overall results are discussed at the 13:45 Time-Mark.

Test Lengths at Video Time — 7.5″ to 20″
2:11 — 7.5″ Springfield St.V. AR Pistol, 2183 FPS
3:23 — 10.3″ DD MK18 SBR, 2513 FPS
4:34 — 11.8″ PWS MK111 AR Pistol, 2644 FPS
5:35 — 12.5″ IWI Zion AR Pistol, 2789 FPS
7:50 — 14.5″ DD M4A1 Pin&Weld Rifle, 2793 FPS
9:30 — 16″ SIG Sauer MCX Virtus Rifle, 2865 FPS
10:18 — 16″ LWRC IC DI Rifle, 2872 FPS
11:17 — 18″ DD MK12 Rifle, 2998 FPS
12:28 — 20″ Colt XM16E1 Rifle, 3052 FPS

.308 Winchester — 16″ Barrel vs. 24″ Barrel Velocity

With the .308 Win cartridge, many hunters prefer a shorter barrel for lighter carry weight. In this video, Gavin Gear of UltimateReloader.com compares .308 Win velocities with a 16″ barrel and a 24″ barrel, shooting the same ammo. Gavin notes: “We asked for input on our .308 build. Overwhelmingly, you all wanted a 16″ barrel, so ‘Shorty’ was born! Looking to compare velocities, I brought out my match .308 Win with a 24″ barrel to compare the results with some Hodgdon data.” CLICK HERE to read full report on UltimateReloader.com.

RifleShooter.com Barrel Cut-Down Testing

Along with these videos, our friends at RifleShooter.com have conducted a number of barrel cut-down tests, starting with fairly long barrels. Velocities were measured with each inch reduction

.223 Rem Cut-Down Test barrel UMC m855

Most of us own a .223 Rem rifle. Now, thanks to our friends at Rifleshooter.com we can assess exactly how velocity changes with barrel length for this popular cartridge.

Rifleshooter.com performed an interesting test, cutting the barrel of a .223 Rem rifle from 26″ all the way down to 16.5″. The cuts were made in one-inch intervals with a rotary saw. At each cut length, velocity was measured with a Magnetospeed chronograph. To make the test even more interesting, four different types of .223 Rem/5.56 ammo were chron’d at each barrel length. The Rifleshooter.com team that conducts these tests has a full-service gun shop, 782 Custom Gunworks — visit 782guns.com.

READ RifleShooter.com 5.56/.223 Barrel Cut-Down Test Article »

Test Barrel Lost 25.34 FPS Per Inch (.223 Rem Chambering)
How much velocity do you think was lost, on average, for each 1″ reduction in barrel length? The answer may surprise you. The average speed loss of the four types of .223/5.56 ammo, with a 9.5″ shortening of barrel length, was 240.75 fps total (from start to finish). That works out to an average loss of 25.34 fps per inch.

5.56/.223 Barrel Cut-Down Speed Test 26″ to 16.5″ Start FPS at 26″ End FPS at 16.5″ Total Loss Average Loss Per Inch
UMC .223 55gr 3182* 2968 214 22.5 FPS
Federal M193 55gr 3431 3187 244 25.7 FPS
Win m855 62gr 3280 2992 288 30.3 FPS
Blk Hills .223 68gr 2849 2632 217 22.8 FPS

*There may have been an error. The 25″ velocity was higher at 3221 fps.

See inch-by-inch Barrel Cut-Down Velocity Data HERE »

Rifleshooter.com observed: “Cutting the barrel from 26″ to 16.5″ resulted in a velocity reduction of 214 ft/sec with the UMC 223 55-grain cartridge, 244 ft/sec with the Federal M-193 cartridge, 288 ft/sec with the Winchester M855 cartridge and 217 ft/sec with the Back Hills 223 68-grain match cartridge.”

How the Test Was Done
The testers described their procedure as follows: “Ballistic data was gathered using a Magnetospeed barrel-mounted ballistic chronograph. At each barrel length, the rifle was fired from a front rest with rear bags, with five rounds of each type of ammunition. Average velocity and standard deviation were logged for each round. Once data was gathered for each cartridge at a given barrel length, the rifle was cleared and the bolt was removed. The barrel was cut off using a cold saw. The test protocol was repeated for the next length. Temperature was 45.7° F.”

CLICK HERE to Read the Rifleshooter.com Test. This includes detailed charts with inch-by-inch velocity numbers.

See More Barrel Cut-Down Tests on Rifleshooter.com
Rifleshooter.com has performed barrel cut-down tests for many other calibers/chamberings including 6mm Creedmoor, .308 Winchester, and .338 Lapua Magnum. See these test results at Rifleshooter.com.

Permalink - Articles, - Videos, Gear Review, Gunsmithing No Comments »
September 26th, 2023

MagnetoSpeed V3 Chronograph Review and Field Test

Gavin Gear Magnetospeed V3 Chronograph ultimatereloader.com

The Magnetospeed V3 chronograph is affordable, easy to transport, and easy to set up. With a MagnetoSpeed barrel-mounted chrono you can quickly and easily record muzzle velocity (MV) without having to set up tripods or walk down-range. The compact MagnetoSpeed chronos are easy to operate and transport. With the full-featured V3 model, everything you need comes in a small fitted case. In the top photo are the components used with the MagnetoSpeed V3 Kit:

1. V3 Bayonet sensor
2. Display and control unit
3. Bayonet spacers (plastic and rubber)
4. Cords and mounting hardware (left), suppressor heat shield (right)
5. Alignment rod (square cross-section)
6. Rail adapter (sold separately)

Our friend Gavin Gear of UltimateReloader.com reviewed the MagnetoSpeed V3 and came away impressed. Gavin explains that a good chrono is essential: “If you want to load and shoot precision ammunition, you need the tools that will produce and validate the precision of your loads. A good chronograph is one of those tools! In this post I’m going to introduce you to the MagnetoSpeed V3 chonograph, the high-end electromagnetic chronograph which fills out the top slot in MagnetoSpeed’s equipment portfolio.”

In this 11-minute video Gavin reviews MagnetoSpeed’s top-of-the-line V3 Chronograph. He shows what ships with the unit, how to set it up for both rifles and pistols, and then he puts it through its paces showing how it captures velocity data. Gavin says he will follow-up with future videos showing how to link the MagnetoSpeed V3 to your mobile phone and how to log velocity data for future reference. To learn more about this high-tech chrono, visit UltimateReloader.com.

Magnetospeed V3 field test ultimate reloader gavin gear

SEE Full MagnetoSpeed V3 Review on UltimateReloader.com »

Gavin Gear Magnetospeed V3 Chronograph ultimatereloader.com

Given its compact size, reasonable price, and easy of set-up, we believe all serious shooters should have a MagnetoSpeed in their gear collection even if their primary chronograph is a LabRadar. The MagnetoSpeed V3 complete system is available now for $399.99 from Sportsman’s Warehouse (MSRP is $449.00). A Labadar Chrono by itself is $625.00 but they are currently out-of-stock.

Permalink - Videos, Gear Review, Tech Tip No Comments »
September 12th, 2023

Magnetospeed V3 Chronograph Field Test and Review

Gavin Gear Magnetospeed V3 Chronograph ultimatereloader.com

The Magnetospeed V3 chronograph is affordable, easy to transport, and easy to set up. With a MagnetoSpeed barrel-mounted chrono you can quickly and easily record muzzle velocity (MV) without having to set up tripods or walk down-range. The compact MagnetoSpeed chronos are easy to operate and transport. With the full-featured V3 model, everything you need comes in a small fitted case. In the top photo are the components used with the MagnetoSpeed V3 Kit:

1. V3 Bayonet sensor
2. Display and control unit
3. Bayonet spacers (plastic and rubber)
4. Cords and mounting hardware (left), suppressor heat shield (right)
5. Alignment rod (square cross-section)
6. Rail adapter (sold separately)

Our friend Gavin Gear of UltimateReloader.com reviewed the MagnetoSpeed V3 and came away impressed. Gavin explains that a good chrono is essential: “If you want to load and shoot precision ammunition, you need the tools that will produce and validate the precision of your loads. A good chronograph is one of those tools! In this post I’m going to introduce you to the MagnetoSpeed V3 chonograph, the high-end electromagnetic chronograph which fills out the top slot in MagnetoSpeed’s equipment portfolio.”

In this 11-minute video Gavin reviews MagnetoSpeed’s top-of-the-line V3 Chronograph. He shows what ships with the unit, how to set it up for both rifles and pistols, and then he puts it through its paces showing how it captures velocity data. Gavin says he will follow-up with future videos showing how to link the MagnetoSpeed V3 to your mobile phone and how to log velocity data for future reference. To learn more about this high-tech chrono, visit UltimateReloader.com.

Magnetospeed V3 field test ultimate reloader gavin gear

SEE Full MagnetoSpeed V3 Review on UltimateReloader.com »

Gavin Gear Magnetospeed V3 Chronograph ultimatereloader.com

Given its compact size, reasonable price, and easy of set-up, we believe all serious shooters should have a MagnetoSpeed in their gear collection even if their primary chronograph is a LabRadar. The MagnetoSpeed V3 complete system is available now for $399.99 from Shop.GoHunt.com (MSRP is $449.00).

Permalink Gear Review, Tech Tip No Comments »
August 7th, 2023

Twist Rate and Stability — Correcting Common Misconceptions

FirearmsID.com barrel rifling diagram

Understanding Twist: Bullet Stabilization

by Sierra Bullets Ballistic Technician Paul Box for Sierra Bullets Blog.

Based on the questions we get on a daily basis on our 800 (Customer Support) line, twist is one of the most misunderstood subjects in the gun field. So let’s look deeper into this mystery and get a better understanding of what twist really means.

When you see the term 1:14″ (1-14) or 1:9″ twist, just exactly what does this mean? A rifle having a 1:14″ twist means the bullet will rotate one complete revolution every fourteen inches of the barrel. Naturally a 1:9″ turns one time every nine inches that it travels down the barrel. Now, here’s something that some people have trouble with. I’ve had calls from shooters thinking that a 1:14″ twist was faster than a 1:9″ because the number was higher with the 1:14″. The easiest way to remember this is the higher the number, the slower the twist rate is.

Now, the biggest misconception is that if a shooter has a .223 with a 1:8″ twist, his rifle won’t stabilize a 55gr bullet or anything lighter. So let’s look at what is required. The longer a bullet is for its diameter, the faster the twist has to be to stabilize it. In the case of the .223 with a 1:8″ twist, this was designed to stabilize 80gr bullets in this diameter. In truth the opposite is true. A 1:8″ will spin a 55gr faster than what is required in order to stabilize that length of bullet. If you have a bullet with good concentricity in its jacket, over-spinning it will not [normally] hurt its accuracy potential. [Editor’s Note: In addition, the faster twist rate will not, normally, decrease velocity significantly. That’s been confirmed by testing done by Bryan Litz’s Applied Ballistics Labs. There may be some minor speed loss.]

FirearmsID.com barrel rifling diagram
Many barrel-makers mark the twist rate and bore dimensions on their barrel blanks.

Think of it like tires on your truck. If you have a new set of tires put on your truck, and they balance them proper at the tire shop, you can drive down a street in town at 35 MPH and they spin perfect. You can get out on the highway and drive 65 MPH and they still spin perfect. A bullet acts the same way.

Once I loaded some 35gr HP bullets in a 22-250 Ackley with a 1:8″ twist. After putting three shots down range, the average velocity was 4584 FPS with an RPM level of 412,560. The group measured .750″ at 100 yards. This is a clear example that it is hard to over-stabilize a good bullet.

Twist-rate illustration by Erik Dahlberg courtesy FireArmsID.com. Krieger barrel photo courtesy GS Arizona.
Permalink - Articles, Bullets, Brass, Ammo, Tech Tip 1 Comment »
December 28th, 2022

Barrel Twist Rate and Bullet Stability — What You Need to Know

FirearmsID.com barrel rifling diagram

Understanding Twist: Bullet Stabilization

by Sierra Bullets Ballistic Technician Paul Box for Sierra Bullets Blog.

Based on the questions we get on a daily basis on our 800 (Customer Support) line, twist is one of the most misunderstood subjects in the gun field. So let’s look deeper into this mystery and get a better understanding of what twist really means.

When you see the term 1:14″ (1-14) or 1:9″ twist, just exactly what does this mean? A rifle having a 1:14″ twist means the bullet will rotate one complete revolution every fourteen inches of the barrel. Naturally a 1:9″ turns one time every nine inches that it travels down the barrel. Now, here’s something that some people have trouble with. I’ve had calls from shooters thinking that a 1:14″ twist was faster than a 1:9″ because the number was higher with the 1:14″. The easiest way to remember this is the higher the number, the slower the twist rate is.

Now, the biggest misconception is that if a shooter has a .223 with a 1:8″ twist, his rifle won’t stabilize a 55gr bullet or anything lighter. So let’s look at what is required. The longer a bullet is for its diameter, the faster the twist has to be to stabilize it. In the case of the .223 with a 1:8″ twist, this was designed to stabilize 80gr bullets in this diameter. In truth the opposite is true. A 1:8″ will spin a 55gr faster than what is required in order to stabilize that length of bullet. If you have a bullet with good concentricity in its jacket, over-spinning it will not [normally] hurt its accuracy potential. [Editor’s Note: In addition, the faster twist rate will not, normally, decrease velocity significantly. That’s been confirmed by testing done by Bryan Litz’s Applied Ballistics Labs. There may be some minor speed loss.]

FirearmsID.com barrel rifling diagram
Many barrel-makers mark the twist rate and bore dimensions on their barrel blanks.

Think of it like tires on your truck. If you have a new set of tires put on your truck, and they balance them proper at the tire shop, you can drive down a street in town at 35 MPH and they spin perfect. You can get out on the highway and drive 65 MPH and they still spin perfect. A bullet acts the same way.

Once I loaded some 35gr HP bullets in a 22-250 Ackley with a 1:8″ twist. After putting three shots down range, the average velocity was 4584 FPS with an RPM level of 412,560. The group measured .750″ at 100 yards. This is a clear example that it is hard to over-stabilize a good bullet.

Twist-rate illustration by Erik Dahlberg courtesy FireArmsID.com. Krieger barrel photo courtesy GS Arizona.
Permalink Bullets, Brass, Ammo, Tech Tip No Comments »
June 11th, 2022

Why Barrels Can Deliver Higher Velocities After 100-150 Rounds

Barrel Velocity Increase Sierra Bullets Blog Speedy Gonzalez Jim See

Editor: Many new barrels will deliver higher velocities with the same load after 100-150 rounds through the bore. The exact reasons for this speed-up are not 100% certain, and velocity increases (if any) will vary from one barrel to the next. But this “speeding up” phenomenon is common, so be prepared if this happens with your next barrel. If you do experience a significant velocity increase you should probably re-tune your load AFTER the velocity stabilizes at the higher level.

From the Sierra Bullets Blog
Article by Mark Walker, Sierra New Product Development Director
In a previous post, I discussed a couple of methods to tune a load to your barrel to help achieve the best accuracy possible. People most often work on load tuning if they get a new rifle or have a different barrel installed. In both instances, the barrel is new and has not been fired very much. According to most competitive shooters, this is the most accurate your barrel will ever be, so getting it tuned and shooting accurately is a priority.

The Speed Up Phenomenon After 100-150 Rounds
Even though after you work up a load and your new barrel is shooting great, a lot of shooters notice that at around 100 to 150 rounds their rifle may stop shooting as accurately. I had this happen to a rifle and I was confused as to why something that worked so well to begin with would all of a sudden quit shooting. I decided to break out the chronograph to do another load work up to see what was going on. To my surprise, the velocity had increased around 80 fps over the original velocity! After performing another ladder test and adjusting the seating depth, the rifle was once again shooting well.

There are several thoughts on why this may happen, however, you can rest assured that it does happen. One thought is that as the barrel breaks in, the tooling marks in the throat of the chamber smooth out and allow less resistance to the bullet as it exits the bore thereby increasing speed. Another idea is that the throat area starts to get a little rough which in turn causes more resistance which increases pressure and therefore more velocity. I’m sure there are some out there who have a better understanding as to why this happens, but it can definitely affect the accuracy of your rifle. So be aware and never be afraid to rework a load to keep your rifle in tune.

Experts Confirm That Barrel Speed-Up Is Common
Barrel Velocity Increase Sierra Bullets Blog Speedy Gonzalez Jim SeeTwo respected shooters have observed an increase in velocity with new barrels, typically after 100 rounds. Gunsmith and Hall-of-Fame benchrest shooter Thomas “Speedy” Gonzalez has documented barrel speed-up with testing. Moreover, Speedy’s bore-scope barrel inspections revealed a smoothing of the barrel lands. Jim See, a top PRS competitor, has encountered barrel speed-up many times. Accordingly, he re-tunes his load at 150 rounds.

“Alex Lipworth and I documented this phenomenon about four years ago and I have told all my customers about this. My son Mikee would shoot 100 rounds through all new barrels we planned on shooting before we would begin to do load development. We had a shooting snail that caught all the bullets set up in front of an indoor bench. We called it a wear-in process because upon careful examination of the bore when the ‘Speed Up’ takes place the cut-rifled bore resembles that more of a button-rifled barrels with the lands taking on more the softer look of a buttoned bore.” — Speedy Gonzalez

“Seen it [barrel velocity increase] too many times to count. All my match barrels get a ‘generic round’ loaded for them, which has worked well in barrels historically. After I hit 150 rounds I fine-tune the load and never look back, until the tube starts to slow down at it’s life end.” — Jim See

Barrel Velocity Increase Sierra Bullets Blog Speedy Gonzalez Jim See

Permalink Gear Review, Gunsmithing, Tech Tip No Comments »
February 2nd, 2020

How Powder Moisture Content Affects Pressure and Speed

vihtavuori vv moisture content powder propellent
This Technical Report Comes from the Vihtavuori website.

Powder Moisture Content — Did You Know?
Variations in moisture content change the burning rate of a powder and thereby chamber pressures and muzzle velocity. The moisture content of the Vihtavuori N100 and N300 series powders is usually around 1%, while the N500-series’ normal moisture content is 0.6% because of the added nitroglycerine.

So what difference does moisture content make? Here’s an example. In a test, a [Vihtavuori] powder sample was dried by heating it, losing about 0.5 % of its weight. Cartridges were then loaded with the dried powder and fired using a pressure gun. Chamber pressures and muzzle velocities produced by these special cartridges were compared to those produced by cartridges loaded with untreated powder. (The powder charge and bullet were of course the same in both sets of cartridges.)

After Powder Drying:
Pressure Increased 11% from 320 MPa to 355 MPa
Velocity Increased 2.6% from 2526 to 2592 FPS

Comparing results showed chamber pressures increased from 320 MPa to 355 MPa with the dried powder, and the muzzle velocity increased accordingly from 770 m/s to 790 m/s (2526 to 2592 FPS). And note, this is only one example, of one caliber and loading. The difference might be much higher depending on the cartridge and loading combinations.

Recommendation: Store powder below 68°F in 55-65% humidity.

What does this tell us? Well, it seems we need to forget the old saying “Keep your powder dry”! Instead, focus on proper powder storage, at a temperature below 20°C/68°F and humidity between 55 and 65%. Safe reloading everybody!

vihtavuori vv moisture content powder propellent

Tech Tip sourced by EdLongrange. We welcome reader submissions.
Permalink Reloading, Tech Tip No Comments »
January 17th, 2020

Barrels Can Yield More Velocity After 100-150 Rounds

Barrel Velocity Increase Sierra Bullets Blog Speedy Gonzalez Jim See

Editor: Many new barrels will deliver higher velocities with the same load after 100-150 rounds through the bore. The exact reasons for this speed-up are not 100% certain, and velocity increases (if any) will vary from one barrel to the next. But this “speeding up” phenomenon is common, so be prepared if this happens with your next barrel. If you do experience a significant velocity increase you should probably re-tune your load AFTER the velocity stabilizes at the higher level.

From the Sierra Bullets Blog
Article by Mark Walker, Sierra New Product Development Director
In a previous post, I discussed a couple of methods to tune a load to your barrel to help achieve the best accuracy possible. People most often work on load tuning if they get a new rifle or have a different barrel installed. In both instances, the barrel is new and has not been fired very much. According to most competitive shooters, this is the most accurate your barrel will ever be, so getting it tuned and shooting accurately is a priority.

The Speed Up Phenomenon After 100-150 Rounds
Even though after you work up a load and your new barrel is shooting great, a lot of shooters notice that at around 100 to 150 rounds their rifle may stop shooting as accurately. I had this happen to a rifle and I was confused as to why something that worked so well to begin with would all of a sudden quit shooting. I decided to break out the chronograph to do another load work up to see what was going on. To my surprise, the velocity had increased around 80 fps over the original velocity! After performing another ladder test and adjusting the seating depth, the rifle was once again shooting well.

There are several thoughts on why this may happen, however, you can rest assured that it does happen. One thought is that as the barrel breaks in, the tooling marks in the throat of the chamber smooth out and allow less resistance to the bullet as it exits the bore thereby increasing speed. Another idea is that the throat area starts to get a little rough which in turn causes more resistance which increases pressure and therefore more velocity. I’m sure there are some out there who have a better understanding as to why this happens, but it can definitely affect the accuracy of your rifle. So be aware and never be afraid to rework a load to keep your rifle in tune.

Experts Confirm That Barrel Speed-Up Is Common
Barrel Velocity Increase Sierra Bullets Blog Speedy Gonzalez Jim SeeTwo respected shooters have observed an increase in velocity with new barrels, typically after 100 rounds. Gunsmith and Hall-of-Fame benchrest shooter Thomas “Speedy” Gonzalez has documented barrel speed-up with testing. Moreover, Speedy’s bore-scope barrel inspections revealed a smoothing of the barrel lands. Jim See, a top PRS competitor, has encountered barrel speed-up many times. Accordingly, he re-tunes his load at 150 rounds.

“Alex Lipworth and I documented this phenomenon about four years ago and I have told all my customers about this. My son Mikee would shoot 100 rounds through all new barrels we planned on shooting before we would begin to do load development. We had a shooting snail that caught all the bullets set up in front of an indoor bench. We called it a wear-in process because upon careful examination of the bore when the ‘Speed Up’ takes place the cut-rifled bore resembles that more of a button-rifled barrels with the lands taking on more the softer look of a buttoned bore.” — Speedy Gonzalez

“Seen it [barrel velocity increase] too many times to count. All my match barrels get a ‘generic round’ loaded for them, which has worked well in barrels historically. After I hit 150 rounds I fine-tune the load and never look back, until the tube starts to slow down at it’s life end.” — Jim See

Barrel Velocity Increase Sierra Bullets Blog Speedy Gonzalez Jim See

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December 1st, 2019

Common Misconceptions about Twist Rate and Stabilization

FirearmsID.com barrel rifling diagram

Understanding Twist: Bullet Stabilization

by Sierra Bullets Ballistic Technician Paul Box for Sierra Bullets Blog.

Based on the questions we get on a daily basis on our 800 (Customer Support) line, twist is one of the most misunderstood subjects in the gun field. So let’s look deeper into this mystery and get a better understanding of what twist really means.

When you see the term 1:14″ (1-14) or 1:9″ twist, just exactly what does this mean? A rifle having a 1:14″ twist means the bullet will rotate one complete revolution every fourteen inches of the barrel. Naturally a 1:9″ turns one time every nine inches that it travels down the barrel. Now, here’s something that some people have trouble with. I’ve had calls from shooters thinking that a 1:14″ twist was faster than a 1:9″ because the number was higher with the 1:14″. The easiest way to remember this is the higher the number, the slower the twist rate is.

Now, the biggest misconception is that if a shooter has a .223 with a 1:8″ twist, his rifle won’t stabilize a 55gr bullet or anything lighter. So let’s look at what is required. The longer a bullet is for its diameter, the faster the twist has to be to stabilize it. In the case of the .223 with a 1:8″ twist, this was designed to stabilize 80gr bullets in this diameter. In truth the opposite is true. A 1:8″ will spin a 55gr faster than what is required in order to stabilize that length of bullet. If you have a bullet with good concentricity in its jacket, over-spinning it will not [normally] hurt its accuracy potential. [Editor’s Note: In addition, the faster twist rate will not, normally, decrease velocity significantly. That’s been confirmed by testing done by Bryan Litz’s Applied Ballistics Labs. There may be some minor speed loss.]

FirearmsID.com barrel rifling diagram
Many barrel-makers mark the twist rate and bore dimensions on their barrel blanks.

Think of it like tires on your truck. If you have a new set of tires put on your truck, and they balance them proper at the tire shop, you can drive down a street in town at 35 MPH and they spin perfect. You can get out on the highway and drive 65 MPH and they still spin perfect. A bullet acts the same way.

Once I loaded some 35gr HP bullets in a 22-250 Ackley with a 1:8″ twist. After putting three shots down range, the average velocity was 4584 FPS with an RPM level of 412,560. The group measured .750″ at 100 yards. This is a clear example that it is hard to over-stabilize a good bullet.

Twist-rate illustration by Erik Dahlberg courtesy FireArmsID.com. Krieger barrel photo courtesy GS Arizona.
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October 5th, 2018

Changing Primer Types Can Alter Load Velocities and Pressures

Primer Wolf CCI Federal Muzzle velocity FPS reloading

We are often asked “Can I get more velocity by switching primer types?” The answer is “maybe”. The important thing to know is that changing primer types can alter your load’s performance in many ways — velocity average, velocity variance (ES/SD), accuracy, and pressure. Because there are so many variables involved you can’t really predict whether one primer type is going to be better or worse than another. This will depend on your cartridge, your powder, your barrel, and even the mechanics of your firing pin system.

Interestingly, however, a shooter on another forum did a test with his .308 Win semi-auto. Using Hodgdon Varget powder and Sierra 155gr Palma MatchKing (item 2156) bullets, he found that Wolf Large Rifle primers gave slightly higher velocities than did CCI-BR2s. Interestingly, the amount of extra speed (provided by the Wolfs) increased as charge weight went up, though the middle value had the largest speed variance. The shooter observed: “The Wolf primers seemed to be obviously hotter and they had about the same or possibly better ES average.” See table:

Varget .308 load 45.5 grains 46.0 grains 46.5 grains
CCI BR2 Primers 2751 fps 2761 fps 2783 fps
Wolf LR Primers 2757 fps 2780 fps 2798 fps
Speed Delta 6 fps 19 fps 15 fps

You can’t extrapolate too much from the table above. This describes just one gun, one powder, and one bullet. Your Mileage May Vary (YMMV) as they say. However, this illustration does show that by substituting one component you may see significant changes. Provided it can be repeated in multiple chrono runs, an increase of 19 fps (with the 46.0 grain powder load) is meaningful. An extra 20 fps or so may yield a more optimal accuracy node or “sweet spot” that produces better groups. (Though faster is certainly NOT always better for accuracy — you have to test to find out.)

WARNING: When switching primers, you should exercise caution. More speed may be attractive, but you have to consider that the “speedier” primer choice may also produce more pressure. Therefore, you must carefully monitor pressure signs whenever changing ANY component in a load. Glen Zediker recommends decreasing your load ONE FULL GRAIN when changing to a different primer type, one that you haven’t used before.

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July 15th, 2018

How Ammo Temp Affects Pressure, Velocity, and Point of Impact

Sierra Bullets Ammunition Ammo temperature temp test hot F-Class Ammo cold
In this .308 Win test, 70° F ammo shot 96 FPS slower than ammo heated to 130.5° F. And the 130.5° ammo was 145 fps faster than ammo right out of the freezer (at 25.5° F). That’s a huge difference…

EDITOR’s NOTE: The Sierra tester does not reveal the brand of powder tested here. Some powders are much more temp sensitive than others. Accordingly, you cannot extrapolate test results from one propellant to another. Nonetheless, it is interesting to see the actual recorded velocity shift with ammo temperature variations in a .308 Win.

Written by Sierra Chief Ballistician Tommy Todd
This story originally appeared in the Sierra Bullets Blog
A few weeks ago I was attending the Missouri State F-Class Match. This was a two-day event during the summer and temperatures were hot one day and hotter the next. I shot next to a gentleman who was relatively new to the sport. He was shooting a basically factory rifle and was enjoying himself with the exception that his scores were not as good as he hoped they would be and he was experiencing pressure issues with his ammunition. I noticed that he was having to force the bolt open on a couple of rounds. During a break, I visited with him and offered a couple of suggestions which helped his situation somewhat and he was able to finish the match without major issues.

He was shooting factory ammunition, which is normally loaded to upper levels of allowable pressures. While this ammunition showed no problems during “normal” testing, it was definitely showing issues during a 20-round string of fire in the temperatures we were competing in. My first suggestion was that he keep his ammunition out of the direct sun and shade it as much as possible. My second suggestion was to not close the bolt on a cartridge until he was ready to fire. He had his ammo in the direct sunlight and was chambering a round while waiting on the target to be pulled and scored which can take from a few seconds to almost a minute sometimes.

This time frame allowed the bullet and powder to absorb chamber [heat] and build pressure/velocity above normal conditions. Making my recommended changes lowered the pressures enough for the rifle and cartridge to function normally.

Testing Effects of Ammunition Temperature on Velocity and POI
After thinking about this situation, I decided to perform a test in the Sierra Bullets underground range to see what temperature changes will do to a rifle/cartridge combination. I acquired thirty consecutive .30 caliber 175 grain MatchKing bullets #2275 right off one of our bullet assembly presses and loaded them into .308 Winchester ammunition. I utilized an unnamed powder manufacturer’s product that is appropriate for the .308 Winchester cartridge. This load is not at the maximum for this cartridge, but it gives consistent velocities and accuracy for testing.

I took ten of the cartridges and placed them in a freezer to condition.

Sierra Bullets Ammunition Ammo temperature temp test hot F-Class Ammo cold

Sierra Bullets Ammunition Ammo temperature temp test hot F-Class Ammo cold

I set ten of them on my loading bench, and since it was cool and cloudy the day I performed this test I utilized a floodlight and stand to simulate ammunition being heated in the sun.

Sierra Bullets Ammunition Ammo temperature temp test hot F-Class Ammo cold

I kept track of the temperatures of the three ammunition samples with a non-contact laser thermometer.

The rifle was fired at room temperature (70 degrees) with all three sets of ammunition. I fired this test at 200 yards out of a return-to-battery machine rest. The aiming point was a leveled line drawn on a sheet of paper. I fired one group with the scope aimed at the line and then moved the aiming point across the paper from left to right for the subsequent groups.

NOTE that the velocity increased as the temperature of the ammunition did.

The ammunition from the freezer shot at 2451 fps.

Frozen FPS

The room temperature ammunition shot at 2500 fps.

Room Temperature FPS

The heated ammunition shot at 2596 fps.

Sierra Bullets Ammunition Ammo temperature temp test hot cold

The tune window of the particular rifle is fairly wide as is shown by the accuracy of the three pressure/velocity levels and good accuracy was achieved across the board. However, notice the point of impact shift with the third group? There is enough shift at 200 yards to cause a miss if you were shooting a target or animal at longer ranges. While the pressure and velocities changed this load was far enough from maximum that perceived over pressure issues such as flattened primer, ejector marks on the case head, or sticky extraction did not appear. If you load to maximum and then subject your ammunition to this test your results will probably be magnified in comparison.

Sierra Bullets Ammunition Ammo temperature temp test hot cold

This test showed that pressures, velocities, and point-of-impact can be affected by temperatures of your ammunition at the time of firing. It’s really not a bad idea to test in the conditions that you plan on utilizing the ammo/firearm in if at all possible. It wouldn’t be a bad idea to also test to see what condition changes do to your particular gun and ammunition combination so that you can make allowances as needed. Any personal testing along these lines should be done with caution as some powder and cartridge combination could become unsafe with relatively small changes in conditions.

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