Sierra BulletsBallistic Technician Gary Prisendorf has written a nice essay about how reloading can become a life-time hobby, a rewarding pastime that can bring together a father and son…
by Gary Prisendorf
For as long as I can remember I have been around reloading. I have tons of childhood memories of my father reloading and shooting. I remember how he would let me help him load his ammunition, by letting me clean primer pockets or wipe the sizing lube off of his cases. I really thought I was doing something. Well, I guess I was, I was spending quality time with my father doing something that would become a great hobby and eventually land me a great job working for Sierra Bullets.
I remember watching my father sizing cases on his Herters press, dropping his powder charges with a Belding & Mull powder measure and weighing powder charges with his Texan scales. Heck, I can even remember when he would buy powder at a local pawn shop, and they would weigh it out and put it in a paper sack. He would save his empty powder cans, wrap them with masking tape and write what the powder was on them with a black magic marker.
When I was in Junior High, I got my first shotgun, a 20 gauge Mossberg 500 and within a couple of weeks my father came home with a 20 gauge Lee Load-All and a pound of Blue Dot. He gave me a crash course on how to use it, and got me up and running with a couple of safe loads. I put a lot of shells through that old 20 gauge.
From that day forward I was hooked. If I got a new gun, I was loading ammunition for it. I don’t buy factory ammunition unless I just want to shoot it up so I can get some once fired brass. I reload everything that I shoot, except for rimfire stuff, and if I could figure out how to do that safely, I would probably load that too.
Through the years I have learned to appreciate things — such as once-fired military .30-06 cases that can be converted to obscure cartridge types. And I know the value of a five-gallon bucket of lead wheel weights that will be melted down and cast into bullets.
I remember finding 19 once-fired Norma 7.7×58 Arisaka cases laying on the ground at a public shooting range, and it was like Christmas came early. I must have looked for that 20th case for about thirty minutes, but I never did find it.
I can’t thank my father enough for getting me started in reloading, he gave me a great hobby, many wonderful memories and taught me the skills that gave me a career doing something that I love.
If you are a reloader, teach someone. You may just give them a hobby for the rest of their life and who knows, you could help them find an enjoyable career, doing something that they love.
— Gary Prisendorf
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If you are planning to attend SHOT Show but haven’t registered yet, don’t delay! Registration fees DOUBLE after January 13, 2015. To take advantage of the early-bird registration discount, go to SHOTShow.org/apply and complete your application. You have just two (2) more days to take advantange of the discounted pricing, so don’t miss out. NSSF-member buyers and manufacturer reps using this discount pay $35, and other qualifying non-buyer attendees pay $175. After January 13, registration fees will move to $70 for NSSF-member buyers and manufacturer reps, while all other qualified attendees will incur a registration fee of $350.
Hotel Rooms Are Hard to Find… It seems like Las Vegas is almost completely booked out for SHOT Show week this year. Finding an affordable room is harder than in years before. The reason is simple. There are THREE major industry conventions in Las Vegas this same week, including the Kitchen & Bath Industry Show (24,000 attendees) and International Builders Show (49,000 attendees), which run simultaneously in the Las Vegas Convention Center. If you haven’t booked a room yet, expect to pay a premium. And expect it to be harder than ever to find a taxi.
Preview SHOT Show
with Online Show Tracker
To see a list of exhibitors, locate booths, research seminars, and even get shuttle bus schedules, visit the 2015 SHOT Show Tracker. This handy online show guide helps you plan your visit to Vegas. With the help of the Tracker, you can map out your SHOT Show experience in advance. The Tracker contains a list of all exhibitors, and also has a handy map of the Sands Expo & Convention Center, marked with booth locations.
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Just another YouTube video … NOT. This video is a winner. If you want to see state-of-the-art 21st Century rifle-building, with advanced CNC milling operations, watch this clip. It shows how man and machine combine to create a fine custom rifle.
One of the best short features of its kind, this video shows the creation of a high-end, 22-250 varmint rifle from start to finish. All aspects of the build are covered. The rifle was crafted by Chad Dixon for O’Neill Ops. Once the build is complete, the video shows the rifle being tested at 440 yards. With the camera filming through the scope, you can even watch the trace, starting at the 2:36″ time mark (this is very cool).
Watch this Video in HD!
Any person with an interest in gunsmithing should watch this video. It shows barrel profiling, tenon-thread cutting, chambering, CNC stock inletting, bedding, and stock painting.
For this build, Chad Dixon of LongRifles, Inc. teamed up with O’Neill Ops. The video shows the “Coyote Rifle” build, step by step, from the cutting of the tenon threads, to the 440-yard field test at the end of the build. To learn more about this rifle’s components and its performance in the field, contact James O’Neill, www.oneillops.com, (605) 685-6085.
Chad Dixon of LongRifles, Inc.
Chad Dixon’s introduction to firearms began in 1991 as a marksmanship instructor and competitive shooter in the U.S. Marine Corps. Chad began building rifles in 2000 at the Anschutz National Service Center, where he worked with U.S. Olympic shooters. In 2003 Chad took a position with Nesika Bay Precision/Dakota Arms. After leaving Nesika, Chad deployed to the Middle East as a security contractor for the U.S. Dept. of State. On his return to the USA, Chad started LongRifles Inc., a custom rifle-building company.
Dixon-built rifles combine modern CNC manufacturing methods with traditional expert craftsmanship. Chad’s rifles have won major int’l and national level competitions in Smallbore, Smallbore Silhouette, High Power, and Long Range Palma disciplines.
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Georgia-based PolyCase Ammunition has developed innovative polymer-based composite cartridge cases and injection-molded bullets. With a patent-pending design, the polymer cartridge cases are lighter than brass or steel cases, yet are heat-tolerant, and relatively easy to manufacture. These cases will be initially produced for .223 Remington, plus a variety of pistol cartridge types (.380 ACP, .38 SPL, 9mm Luger). PolyCase cartridge cases blend patented heat-resistent polymers with metal elements in the case base. According to the manufacturer, “the net effects are greatly reduced weight (compared to comparable loaded ammunition), durability… and competitive pricing.” Other companies have experimented with polymer cartridge cases in the past — none have successfully perfected the technology in a commercially successful product. Could PolyCase be the first?
PolyCase Ammunition — Material Characteristics
– PolyCase Pistol Cartridge Cases are 11.5 to 20% lighter than brass-cased ammunition.
– PolyCase Rifle Cartridge Cases are 23 to 60% lighter than brass-cased ammunition.
– PolyCase Cartridge Cases are self-lubricating — a positive factor compared to brass or steel cases.
PolyCase Bullets — Injection-Molded Blend of Copper and Plastic
PolyCase has developed its own unique bullets for use in pistol ammunition. PolyCase Cu/P™ bullets are precision injection-molded from a cutting-edge copper-polymer compound. These molded bullets will be offered in both polymer cases and conventional brass cases. (Early in the design process, PolyCase determined that molded bullets work well in both brass and plastic cases). PolyCase co-owner Paul Lemke (Lt. Col. U.S. Army, Ret.) says: “We are able to use essentially the same molds to produce bullets for brass casings and bullets for our polymer casings”.
PolyCase Pioneers Injection-Molded Bullet Technology
Powdered metal has been around for decades, but blending powdered metal with polymers and injection molding precise parts is a fairly modern process. While processes like sintered metal bullets and pressure-formed shotgun pellets have become commonplace, PolyCase is the first American company to produce and sell a completely injection-molded bullet.
For over a century most bullets have been mass-produced with a process called cold-forming. Lead and copper were shaped with brute force in punches and dies to create projectiles. While this is still a viable and effective way to produce bullets, other manufacturing methods are now available. By applying injection-molding technology, Polycase has developed a new type of bullet that has many advantages, as least for handgun applications. Bullets weigh approximately 70% as much as lead bullets with similar profiles. Lighter weight means higher velocities and less recoil. In addition, PolyCase bullets are lead-free, and low ricochet — two qualities important for indoor and close-range training. The injection-molding process also reduces weight variations (compared to cast lead bullets), and ensures excellent concentricity. Molding also allows unique shapes that are impossible to produce with conventional bullet-making methods (see photo).
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High-contrast targets make aiming (and seeing your bullet impacts) easier. EZ2C Targets, a family business in Pennsylvania, has developed a series of very bright, high-contrast targets printed with eye-popping fluorescent red/orange and Deep Black Inks. These are available from the EZ2C online store. A set of forty (40) 11″x17″ targets printed on quality bright white paper costs $7.50. A wide variety of designs are available: Bulleyes, Grids, Silhouettes, and Diamonds as well as many specialty targets.
EZ2C’s Battleship Target (Style 22) would be great for precision rifles at 100 or 200 yards. The red circles are about 3/4″ in diameter. That’s 0.36 MOA at 200 yards. That’s a good test for an accurate rifle (and for any shooting pals who boast that their guns can shoot “1/4 MOA all day long”.)
Here are four other Fun Targets. EZ2C’s lastest design is new Tic-Tac-Toe Target. This would be a great precision rifle target at 100 yards, if you tried to hit the actual printed Xs and Os (not just the boxes). You could shoot this with a buddy — one guy shoots Red-zone Xs while the other shoots White-zone Os. The Dartboard target is also great for a two-man shooting competition. The pistol diagnosis target (lower right) shows how to correct your aim and hold, based on where your errant shots fall.
EZ2C Sample Fun Targets:
Get Customized Targets for Your Club or Business
EZ2C targets can be customized with the name/logo of your gun club or business. This is an excellent way to promote your organization or store. Here’s a suggestion — have your gun club print up customized targets to award as prizes at shooting matches. This video explains the custom printing options.
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Werner Mehl of Kurzzeit.com produced a 10-minute video for the 2010 SHOT Show. This amazing video became a huge hit on YouTube, with over 45,600 “likes”. With the 2015 SHOT Show coming up, we thought you’d like another view. This super-slow-motion video has been watched over 10 million times, making it one of the most popular shooting-related videos in history. Employing cameras recording at up to 1,000,000 (one million) frames per second, Mehl’s bullet flight video has been called “astounding”, “mesmerizing”, and a “work of art.” If you haven’t seen it yet, sit back and enjoy!
LINK: Kurzzeit.com Video System and BMC-19/PVM-21 Chronograph
Click the link above to learn more about Werner Mehl and his super-sophisticated camera systems that can record at 1,000,000 frames per second. On the same linked page you can learn about the advanced PVM-21 chronograph (now sold as the BMC-19) designed by Werner. Operating “all-infrared, all the time”, the PVM-21 is the best optical chronograph we have tested for very low light conditions, or very tricky light conditions.
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Mark your calendars for the “Mother of all Airgun Matches”. The 33rd Annual Canadian Airgun Grand Prix, the largest airgun competition in North America, will be held in Toronto on February 6 – 8, 2015. Competitors from several countries will be in attendance. All events will take place in the International Plaza Hotel conveniently located only 5 kms from the Toronto Pearson airport.
70-Position Shooting Range with Electronic Targets for Finals
The main shooting range for the Canadian Airgun Grand Prix features 70 positions for air rifle and air pistol, including positions designated for access by adaptive athletes, with electric target carriers on all positions. This will provide state-of-the-art hardware for the competitors.
See How Electronic Targets Work:
The Grand Prix Finals will be shot on SIUS electronic targets and will follow the new ISSF format. The top 8 in each of the Men’s and the Women’s events, including International Juniors and Sub-juniors will compete in Finals to determine the “Open” winners. For more info and updates, visit the Canadian Airgun Grand Prix Facebook Page. Competitors can register at: http://nfap.ca/cagp/cagp.nsf.
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AccurateShooter.com has added something NEW to our Shooter’s Forum. We recently launched a new Ballistics & Bullets Board, with Bryan Litz as the “Guru in Residence”. Bryan and his team at Applied Ballistics will help answer your questions about bullet trajectories, wind drift, BC values, bullet sorting methods, meplat trimming/pointing, and other general ballistics matters. This is your chance to get your questions answered by Bryan, a expert ballistician, and an ace long-range shooter. In addition, our new Ballistics Forum area features free excerpts from Applied Ballistics’ respected publications, including Applied Ballistics for Long Range Shooting, and Bryan’s new book, Modern Advancements in Long Range Shooting. CLICK HERE for FREE Samples.
If you have a ballistics question, or are simply curious about subjects such as bullet pointing, trajectory prediction, ballistics programs, ballistic coefficients, etc., then visit our Shooters’ Forum and join the discussion in our new Ballistics & Bullets Board.
Get $5.00 Off Applied Ballistics Books
As a special benefit for AccurateShooter.com Forum members, Applied Ballistics is offering $5.00 off Books and DVDs. If you haven’t acquired one of Bryan’s books yet, here’s a way to get with the program and save five bucks in the process. CLICK HERE for $5.00 discount info.
Get Answers from the Man Who Literally
‘Wrote the Book’ on Ballistics…
As an aerospace engineer, Bryan worked six years for the government on air-to-air missile designs. He is now owner of Applied Ballistics and Chief Ballistician for Berger Bullets. Bryan is also a champion long range shooter, so he brings a great deal of practical knowledge and experience to the table regarding the science of accuracy.
A Place to Share Knowledge and Advance the Science of Ballistics Applied Ballistics is pleased to sponsor AccurateShooter.com’s new Ballistics & Bullets Board: “The new Ballistics Forum area provides an established place for shooters go and discuss ballistics-related issues in general. In addition to this basic objective of connecting shooters to each other, the staff of Applied Ballistics will frequent the Forum to provide expert advice on ballistics, and the use of ballistics programs. Bryan Litz will regularly visit the ballistics Forum, looking for ways to help shooters with ballistics questions. Beyond that, we’re eager to take suggestions on what kinds of tests we might consider for the AB Laboratory. We’re here to advance the science of ballistics, and we’d like to do that in ways that benefit the greatest amount of people. The ballistics forum gives us a place to explore these questions. We can answer the questions that we know, and formulate tests to explore those questions we don’t understand as well, then share the results online for everyone to see.”
How to Find the Ballistics & Bullets Board
To join in the discussions, visit our Shooters’ Forum. Scroll down until you see “Ballistics & Bullets Board, Presented by Bryan Litz and Applied Ballistics”. Just click on the orange title and you’re “in like Flynt”.
Guests can read all the topics. However, if you want to post or start a thread you’ll need to REGISTER with our Forum. There’s no charge (membership is FREE), and registration only takes a few minutes.
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This is a grim tale. A man almost lost the use of his right hand, and did suffer terrible injuries to his fingers. All because he picked the wrong bottle of powder off the shelf.
Similar Labels, Disasterous Consequences
The shooter, Denny K., was assembling some rounds for his brand new 7mm-08 Savage hunting rifle. He thought he was loading with Hodgdon Varget. Instead he had filled his powder measure with Hodgdon TiteGroup, a fast-burning pistol powder. The labels are similar, so the mistake is understandable. But the results were devastating. Here’s what 41 grains of TiteGroup can do in a 7mm-08:
Posting on the Firing Line, in a thread entitled “Lucky to Be Alive”, Denny writes:
“This is the hardest post to post. I know if I had read it a week ago my comment would have been: ‘You have no business reloading’. I had everything perfect, except pouring the wrong powder in the powder measure. I type this slowly with my left hand, embarrassed but … possibly saving someone else a tragedy or, like me, a long drive to the Emergency Room and surgery to save my finger.”
The Still-Sealed Bottle of Varget
Denny did not initially comprehend exactly why the kaboom happened. He thought maybe his new Savage rifle was at fault. Then, on his return home, he discovered something…
Denny wrote: “The seven-hour period it took to go to ER, transport to Trauma Center and surgery made me think it was a Savage rifle issue. Brand new rifle, new brass, triple-checked loading data. The next day I was humbled when I realized the Varget powder was still sealed.
I knew what powder to use. I thought [Varget] was what I used. Not until the following day did I realize the Varget was still sealed.”
At that point, Denny realized what caused the accident — “operator error”. He knew he had to warn others about using the wrong powder: “I knew I needed to share my mistake, even though it is embarrassing, just to remind people. I’ve been reloading for 30 years…”
Editor’s Comment: Denny was not a novice reloader. His experience demonstrates that this kind of mistake can be made by any hand-loader, even one with decades of experience. Be safe guys, take your time when you load your ammo. Remove powders from measures after your loading sessions (pistol powders can look very similar to rifle powders). And by all means CHECK the LABEL on the jug. As the TiteGroup label says: “A little goes a long way.”
It’s not a bad idea to separate your pistol powders from your rifle powders, or perhaps even load for pistol in a separate part of your workshop.
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Get an inside look at the how ammunition is made with this step-by-step production guide from Hornady. The video begins by showing the stages in production of a lead-core jacketed bullet with exposed tip, such as the Hornady Interlock. Next, at the 1:38″ time-mark, the video shows how cartridge cases are made, starting with small brass cups (photo right). The brass is lengthened in a series of stages involving annealing, drawing, polishing, and the formation of the case head with primer pocket. Finally, at the 2:40″ time mark, the video shows how bullets and powder are seated into cartridge cases on the Hornady assembly line. In the final production stages, the completed ammunition is tested and packaged.
Watch Ammo Production Video
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Steve Johnson, editor of The Firearm Blog (TFB), has launched a new website featuring innovative gun-related technology and products: the TFB Patent Blog. Steve explains: “I have wanted to have a sub-blog showcasing all the new gun and gun-related patent applications issued by the U.S. Trademark and Patent Office (USTPO). Finally my dream is a reality. I hope the [TFB Patent Blog] will be a useful feature for hardcore enthusiasts, industry engineers, and small gun business owners.”
The TFB Patent Blog will offer comprehensive coverage of new, gun-related inventions, complete with links to official patent documents: “We will be featuring all the new patents issued, as well as new patent applications, as soon as they are published by the USTPO (or as soon as we notice they have been published). We are also embedding the patent document itself (click the red button at the bottom of the patent post to see the embedded patent) as well as offering a download link in case you want to download an offline PDF copy.”
Here Are Interesting Products Now Featured on the TFB Patent Blog:
TFB Contributing Editor Nathaniel F. will oversee the TFB Patent Blog. One of his primary tasks will be to match patents and patent applications with the product inventors and the organizations owning the patent. This is not always obvious. If you find a featured patent on the TFB Patent Blog that was not labeled correctly, or was credited to the wrong organization, please send email to: nathaniel.f [at] staff.thefirearmblog.com.
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Sometimes superlatives really aren’t necessary. Just look at that target. Yes that is FIVE shots (although it truly appears like one hole). And it is centered! This remarkable group, measured at 0.039″, was shot by Lou Murdica in Phoenix on January 3, 2015. Lou drilled this group with his 6 PPC railgun. Rounds were loaded with Accurate LT-32 powder and Berger 65gr BT bullets. The target will be submitted to the NBRSA as a potential new 100-yard Benchrest record in the Unlimited (Railgun) Class. The current NBRSA record small group (Unlimited) is a 0.049 shot by Hall-of-Famer Gary Ocock in 2009.
This is a file photo with a different railgun.
This wasn’t the only tiny group shot by Lou over the weekend. Murdica shot a sizzling 0.1262 five-target 100-yard Unlimited Aggregate. That 0.1262 Agg will also be submitted for consideration as a possible record. Here are the individual group sizes: 0.104, 0.183, 0.201, 0.104, 0.039. At this match Lou won both the Unlimited and Sporter class. “It was a great weekend” Lou reported.
About the Gun
What kind of rifle can put five shots in one hole? Lou was shooting an Unlimited-class railgun. This return-to-battery rig (a Kensler railgun) allows the shooter to focus on firing at the perfect time for the conditions. Lou’s Kensler railgun (see below) features a Kelbly top-loader Grizzly action, Shilen 6-groove barrel, and March 10-60X scope. The Shilen is chambered for the 6 PPC cartridge. But there’s something special about this particular 6 PPC — read on….
Click photo for larger version:
Radical New Reamer Design from PT&G
Lou used a new chamber reamer from Pacific Tool & Gauge (PT&G) with special geometry in the leade/throat section. Called a “Bore Rider” (or sometimes “bore-runner”), this new reamer design cuts a staged, variable taper in the leade/throat area that is quite different than the taper in a typical throat. It’s a little hard to explain, so we’ve included the 6 PPC Bore Rider reamer print below. (Download the PDF file for a better view.) Experts should look at the leade angle(s), freebore, and throat dimensions. You may be surprised. Dave Kiff of PT&G says this Bore Rider design has worked successfully for other cartridge types/calibers as well. Apparently this design helps the bullet center up smoothly in the bore before the bullet engages “hard” in the rifling — or so we’ve been told.
Preview SHOT Show
Just another YouTube video … NOT. This video is a winner. If you want to see state-of-the-art 21st Century rifle-building, with advanced CNC milling operations, watch this clip. It shows how man and machine combine to create a fine custom rifle.
Get an inside look at the how ammunition is made with this step-by-step production guide from Hornady. The video begins by showing the stages in production of a lead-core jacketed bullet with exposed tip, such as the Hornady Interlock. Next, at the 1:38″ time-mark, the video shows how cartridge cases are made, starting with small brass cups (photo right). The brass is lengthened in a series of stages involving annealing, drawing, polishing, and the formation of the case head with primer pocket. Finally, at the 2:40″ time mark, the video shows how bullets and powder are seated into cartridge cases on the Hornady assembly line. In the final production stages, the completed ammunition is tested and packaged.
