Flash-Hole Fix — How to Remove Case Flash-Hole Obstructions

Even with high-quality brass from Lapua, Peterson, Norma, Alpha and RWS, occasionally you may find one or two cases per box which have a small flake or obstruction in the flash-hole. This will appear like a thin crescent on one side of the flash hole (see photo). You should inspect ALL new brass before loading to identify any pieces with a partially-obstructed flash hole. It’s a good idea to remove any flake or thin crescent left as an artifact of the flash-hole forming process. Because the flash-hole itself is normally centered and of the correct diameter, it is not necessary to ream the flash-hole to a larger diameter. All you really need to do is remove the small obstruction(s). This can be done quickly with inexpensive tools.

Use a Small Pin Vise to Remove Flash-Hole Obstructions
Folks have asked if there is a tool that can remove obstructions from a Lapua small, BR-sized flash hole without opening the hole size. The Lapua PPC/BR flash hole is spec’d at 1.5mm, which works out to 0.059055″. Most of the PPC/BR flash-hole uniforming tools on the market use a 1/16″ bit which is nominally 0.0625″, but these often run oversize — up to 0.066″.

If you want to just clear out any obstructions in the flash hole, without increasing the flash hole diameter, you can use an inexpensive “pin vise” with an appropriate drill bit. For $5.39, Amazon sells a 10-piece set of cobalt steel 1.5mm drill bits, that matches the Lapua flash hole exactly. Other vendors offer a #53 pin vise drill bit that measures .0595″ or .060″ (depending or source). An 0.0595″ bit is close enough. You can find pin vises and these small-diameter drill bits at hobby stores.

For quite some time, Sinclair Int’l has sold a similar device for small (PPC and BR-size) flash holes. Like the 07-3081 unit for large flash holes, the 073000 Reamer for small flash holes works from the outside, so it can index off the primer pocket. It reams to .0625″, and also costs $29.99. The standard dimension for Lapua 220 Russian and 6mmBR flash holes is 1.5mm or .0590″. This tool will permit standard-size decapping rods with .0625″ tips to work without binding. However, note that both Forster and Redding normally supply .057″ decapping pins with their PPC and BR dies. So, it is NOT necessary to ream your Lapua BR/PPC flashholes, unless you prefer to do so for uniformity. It IS, however, a good idea to check BR/PPC flash holes for burrs before loading the first time.

NOTE: If you purchase either the 073081 or 073000 Sinclair Flash Hole Reamer tools, we recommend you mic the cutter tip before you process a bunch of cases. Sometimes a tip comes through that is oversize. This will ream the flash holes larger than you may intend.