We have all been there — you place a piece of tumbled brass in the shell-holder of your press, raise it into the die, and suddenly it is like somebody hit the brakes. The case is stuck in the die. Your first instinct is to reverse it out. You crank on the handle, and BANG! The rim rips off the case head and you are looking at a piece of brass stuck in the die.
A stuck case is one of the boo-boos that all of us reloaders have faced from time to time. If proper lubrication is applied, then it should not be a problem. No matter if you are a seasoned reloader or new to it, this situation can happen. Take your time, use the proper procedures, and you will be back in business in no time! This article explains how to avoid stuck cases (through proper lubrication) and how to use a stuck case removal system.
What Causes Stuck Cases
One of the first common mistakes reloaders face is the stuck case. It can be caused by too much or too little lube. Too much and a vacuum can be formed causing the case to become suctioned into the die. Too little lube and friction is the culprit. So what is the cure? There is no exact cure, but the best lube that we have found so far is just a dab of Imperial Sizing Die Wax on your fingers and applied in a thin coat on the body of the case, not the shoulder or neck. Too much of this wax can cause the vacuum effect, or can eventually load your die up with gobs of residue. If it is applied to the shoulder area, or the leftover wax moves up into the shoulder region of the die, you will see dents or dimples in the shoulder. [AccurateShooter.com Editor’s Note: For normal full-length sizing of small cases such as 220 Russian/PPC, 6mmBR, 6.5 Grendel, or 6.5×47 Lapua we recommend Ballistol (aerosol) lube. It is very slippery, goes on very thin, and does not gum up the die.]
A great way to ensure that your dies are clean is to use a simple chamber mop with a dab of your favorite solvent on it and clean out the die. Be sure all of the solvent is out after cleaning by spraying the die out with Quickscrub III or use a clean chamber mop. If you are storing your dies, you can apply a thin coat of a good oil to protect the steel such as TM oil or Starrett M1 Spray.
This video shows how to use an RCBS Stuck Case Removal Kit:
Using a Stuck Case Removal Kit
If you do stick a case in your die there are a few good stuck case removal kits available. Each one works in a similar fashion. I have found the Hornady kit very effective and easy to use. [Editor: Forster, Lyman, and RCBS also make good kits for removing a case stuck in a die.]
Basically what you do is remove the die from the press. Unscrew the decapping assembly and pull it out as far as you can. You then need to drill/tap threads into the stuck case head (this is why it is suggested to unscrew the decapping assembly as far as you can to get it clear of the drill bits). Once this is done screw the die back into the press. You then install the included shellholder attachment on the shellholder ram, and thread it into the case via a small wrench. With some elbow grease you can reverse the stuck case out of the die with the leverage of the press, and not damage the die.
However if the case is stuck… REALLY stuck, you may pull out the threads on the case and you are still left with a stuck case in the die without any way to pull it out. If the case is really difficult to remove even with the use of a stuck case removal kit, do not try to be Hercules with the press ram. Here is a trick that may work. Take the die with the stuck case and place it in your freezer for a couple of hours. Then repeat the removal with the cold die. The freezing temperatures may cause the brass to contract, and make removal easier. If this does not work it is recommended to send it to the die manufacturer. They will be able to remove the case without damaging the die.
Another fix if you can remove the decapping assembly completely is to use a tap hammer and a punch or small wooden dowel to knock the stuck case out. This isn’t the best way since it is very possible that you will damage the die internally or externally on the threads, or both. Send the die to the manufacturer to have this done properly. You will be happier in the long run.
This article appears courtesy Sinclair International. It first appeared in Sinclair’s Reloading Press Blog.
At the request of our readers, we provide select “Deals of the Week”. Every Sunday afternoon or Monday morning we offer our Best Bargain selections. Here are some of the best deals on firearms, hardware, reloading components, optics, and shooting accessories. Be aware that sale prices are subject to change, and once clearance inventory is sold, it’s gone for good. You snooze you lose.
1. Bullet Central — Krieger and Bartlein Pre-Fit Barrels
⏺ Great quality pre-fit barrels, ready to mount to your rifle
Do you own a Kelbly, BAT, or Impact action and need a new barrel but don’t want the hassle (and cost) of having a smith chamber and headspace the barrel? Consider a Krieger or Bartlein Pre-Fit Barrel from Bullet Central. On BulletCentral.com you’ll find a wide range of barrels in various calibers for multiple action types. Place your order for professionally-chambered, custom-grade barrels that you can install yourself.
2. Precision Reloading — All L.E. Wilson Products SALE
⏺ Very good prices on L.E. Wilson dies, case trimmers, and tools
Right now, Precision Reloading is running a good promotion with all in-stock L.E. Wilson products on SALE. This sale currently includes the popular Wilson inline seating dies, FL sizing dies, case trimmers, expanding die (with mandrel), bushings, case gages, deburrers, and other tools.
⏺ Great starting choice for tactical and PRS/NRL disciplines
Interested in PRS/NRL and other tactical disciplines, but don’t want to spend a fortune on optics? The Vortex Venom 5-25x56mm FFP (First Focal Plane) optic is a smart choice. Offered in both MOA and MIL versions, the Vortex Venom ($699.99 MSRP) can be purchased right now for $499.99 from EuroOptic.com. Choose either the MOA model or MRAD version. Vortex claims the new Venom allows new tactical shooters to “get into the game at an affordable price without compromising optical quality”. The Venom boasts a 34mm main tube with 85 MOA elevation for the MOA version, or 25 MRAD elevation for the MIL version.
4. CDNN/LNL — EAA Girsan 9mm Pistols, $429.99 or $485.26
⏺ Choose 4.2″ bbl MC9BX or 4.6″ bbl ported slide MC9 model
CDNN Sports has a great deal on the EAA Girsan MC9BX pistol — just $429.99 complete with installed Red Dot optic and threaded muzzle (for a suppressor). This is a good 9mm defensive pistol with 4.2″ barrel and 17-round magazine. If you compete in IDPA or action pistol matches, you may prefer the deluxe EAA Girsan MC9 Model. This features a longer, ported slide, 4.6″ barrel, and flared mag well. The makes the MC9 better for competition. It is offered for $485.26 at Locked & Loaded, a $195+ savings over the regular $681.00 pistol price.
⏺ Get ready for varmint season with 500-count packs of V-Max bullets
Do you have a favorite varmint rifle chambered in .223 Rem, 22 BR, or 22-250? If you’re planning to load hundreds of rounds for an upcoming varmint safari, you can save big right now at Midsouth. Buy in bulk for super savings. Get 500 50gr .224 V-Max bullets for just $102.99 — that works out to just $21.60 per hundred. Or if you want a little higher BC, order 500 60gr .224 V-Max for $105.49. Both are great deals. These V-Max bullets are ideal for varmint work. Midsouth also has 110gr .270 Caliber V-Maxs on sale.
⏺ Sturdy bench has large top, comfy seat, and swivels 360 degrees.
Here’s a great portable bench you can use in the field while shooting prairie dogs or other varmints. Or use this when practicing on a undeveloped shooting range. Now $160.99 on Amazon, Birchwood Casey Xtreme Shooting bench swivels 360 degrees and has a large, comfortable seat with removeable backrest. Weighing a moderate 46 pounds, this shooting bench boasts a large, 29″ square top with a removable rifle support. This bench, which sells for $180 elsewhere, has earned many positive reviews: “Hands down and far away the sturdiest portable shooting bench I have ever used. It is portable but not exactly light but that is why I bought it. The light benches feel cheap and are not sturdy…”, “It doesn’t feel flimsy or wobble like similarly-priced benches. Overall it’s a great bench!”. The bench includes cup-holder and gear basket.
7. Palmetto State Armory — Norma TAC-22 Ammo, $4.50/box
⏺ Excellent rimfire ammo at a GREAT price — .22 LR Deal of the Year
We are repeating this deal from last week because it’s quality .22 LR ammo at a GREAT price, and it could sell out soon. If you shoot NRL22 or just practice for fun, grab some Norma TAC22 .22 LR ammo at Palmetto State Armory. On sale at just $4.50 per 50-round box (just $0.09/rd), this TAC-22 ammo is a truly spectacular bargain.
Norma TAC-22 accuracy with an older lot from 2017. Photo from Champion Shooters Supply.
Norma TAC-22 is good quality ammo that has shown excellent accuracy in tests (see photo). You’ll have to pay twice as much (or more) to get more accurate rimfire ammo.
8. Amazon — Frankford Arsenal Quick-N-EZ Tumbler Kit, $75.53
⏺ Great price on complete kit with tumbler, separator, and media
This Quick-N-EZ Master Tumbler Kit contains everything you need to tumble rifle or pistol brass. Now on sale for $75.53, this Kit contains: Vibratory Tumbler, Rotary Media Separator, Plastic Bucket, 3 lbs. Cleaning Media, and 4 oz. Brass Polish. At $75.53 this is a fine deal — you could easily pay more than that for a decent vibratory tumbler alone. Other vendors are charging $100 (or more) for this full kit.
9. Amazon — Smart Weigh Gem20 Digital Scale, $21.99
⏺ Great little accurate, repeatable scale at amazing price — Watch the VIDEO!
The Smart Weigh Gem20 scale is an excellent option for those looking to reduce velocity Extreme Spread by weighing powder precisely to the kernel, without having to spend $1000 on a laboratory grade scale. At this low price (under $22 currently), this is also great option as a back-up or travel scale used at the range. Verified purchasers, including the maker of the video above, have praised the scale. Watch the video to see how precise it is — the scale can measure kernel by kernel. Use the “mode” button to select grains. The scale can also weight in grams, ounces, and other modes. Use the tare function to zero with powder pan. This scale ships with two 10g calibration weights.
10. Midsouth — Forster Accu-Ring, $14.99
⏺ Unique precision-marked lock ring helps quickly set shoulder “bump”.
The new Forster Accu-Ring has precise markings so you can set your sizing dies with extreme precision. The Accu-Ring makes setting up your sizing die easier by providing laser-etched precision markings in one-thousandth of an inch increments (.001″). This allows you to more easily set the amount of sizing and shoulder “bump” you get when you move a die up or down in your press. In addition, if you have a conventional seating die without a micrometer adjustment, this new Forster Accu-Ring can help you achieve more precise bullet seating. SEE Ultimate Reloader Review.
This is one amazing .50-caliber rifle. Along with the lever-actuated falling block, it has a massive swing-out breech block like you’d find on a field artillery piece. The action is so wide that the sights and scope are offset. You’ve heard of the “Beauty and the Beast”? Well here the Beast IS a Beauty….
View looking down at the action from above. Note the hinged Breech-Block.
This extraordinary example of gunsmithing art was crafted by the late J.T. (Jack) Smith of Sudbury, Massachusetts. This unique .50-caliber rifle features an aircraft machine gun barrel cut down to 38-1/4″, and turned octagon to round (in the style of Schuetzen rifles). The round portion of the barrel is tapered with a heavy boss at the muzzle. The barrel is inlaid in gold on both left and right side top flats. Custom scope bases are fitted to the receiver and to the top of the barrel. These hold an externally adjusting Unertl 15X target scope in offset scope mounts.
Huge Falling Block Receiver
The massive receiver (8″ long x 2-3/4″ wide x 3″ deep) is remarkable in design and construction. Machined from solid steel, the action incorporates several unique features. Note the hinged Howitzer-style breech block which swings to the right and mortises into the back of the receiver in the loading slot, providing a back-up for the falling block. We’ve never seen anything like that on any rifle. The one-piece floorplate/lever incorporates a Ruger No. 1-style latch which locks into the bottom of the trigger guard. The entire floorplate and lever retract downward. Firing is accomplished by means of a striker mounted in the hinged (swing-out) breech block. This is manually cocked with another lever on top of the breech block. Dropping the falling block activates the extractor which removes the spent case.
Offset Sights
This rifle features a custom-built, windage-adjustable offset front sight plus a custom-built vernier tang sight with aperture offset to the left side. The sights are offset to the left for a right-handed shooter, to correct for the extreme width of the receiver, allowing a more comfortable head position.
Some custom barrel makers are now honing barrels (after drilling) to improve bore diameter uniformity, smooth the interior finish, and reduce barrel lapping times. For years, large-scale manufacturers of hammer-forged barrels have employed honing. Now the process is being used by smaller, “boutique” barrel-makers. This article explains how and why barrel honing is done. Take the time to watch the video. For anyone with an interest in barrel-making, this video from Sunnen Products Co. is an eye-opener.
Barrel Honing Process Demonstrated (Worth Watching!):
For custom barrel makers, honing is a time-saver and cost cutter. A few minutes on a honing machine can cut lapping times in half, leaving a cross-hatched surface finish in single or low double-digit Ra. Honing is the same process used to make diesel fuel injectors with bore roundness and straightness controlled to fractions of a micron (<0.000040"), with surface finish Ra ≤0.15 µm (6 µin).
A key manufacturing process used for hammer-forged barrels is now getting attention from the makers of custom button-rifled barrels. This process is precision bore-honing. Honing produces a high-quality bore surface fast, which is critical to hammer forging. (Why is honing so important with hammer forging? Surface finish is the one feature of the barrel that cannot be controlled in hammer forging. Surface imperfections in a barrel blank tend to be amplified as the blank is formed on the rifling mandrel. And if the bore is chromed afterwards, imperfections in the surface finish become even more obvious.)
Honing dramatically improves bore diameter size uniformity and accuracy, surface finish and roundness throughout the length of the barrel. It can certainly be used in place of a pre-rifling lap. The chief difference between a lapped and honed bore is the direction of the finish lines in the bore. Honing leaves fine spiraling crosshatch lines, while a lap leaves lines going longitudinally in the bore. After rifling the manufacturer can remove the crosshatch finish with a quick lap if desired. Honing is fast, accurate, and can be automated. Its surface quality and geometry can duplicate lapping, except for the longitudinal lines of the lapped finish.
In 2015 Frank Green of Bartlein Barrels told us: “We worked with Sunnen and we did all the initial testing on the prototype machine for them. The machine works great! We ordered and received … a new manufactured machine with the changes we wanted on it and [subsequently] ordered a second one.”
The Sunnen hone secures the barrel blank in a 3-jaw chuck, with honing oil pumped into one end while the tool works from the opposite end. Sunnen’s specialized Long Bore Tool uses metal-bond diamond or CBN superabrasives to quickly remove reamer marks, waviness, tight spots and other imperfections left by upstream processes.
Sunnen states that: “Honing is an ideal replacement for hand-lapping barrel blanks before rifling. It quickly removes reamer scratches and surface waviness without labor-intensive hand lapping. By producing a consistent bore diameter (±0.0001″ or less), parallelism, roundness and surface finish end to end, honing yields more consistent performance from rifling buttons and cutters, resulting in a constant groove depth. The ideal bore geometry reduces distortion of the bullet shape.”
Computer-Controlled Bore-Honing
Honing can be done with great precision through the use of advanced, computer-controlled honing machines. Sunnen Products Company offers an advanced machine for .17 to .50-caliber barrels (see control panel below). The spindles on this machine can correct bore size imperfections so small only an air gauge can measure them. The consistency this allows improves bore uniformity, which, in turn, produces more accurate barrels for the precision market.
Sunnen Products Company is the world’s largest vertically-integrated manufacturer of honing systems, tooling, abrasives, coolants, and gauging for precision bore-sizing and finishing. Sunnen’s customers include manufacturers of diesel and gas engines, aerospace components, hydraulic components, oil field equipment, and gun/cannon barrels. Sunnen employs more than 600 people worldwide.
Impressive engraving by Jesse Kaufmann. Note how the scope rings have been engraved to perfectly match the engraving pattern on the Remington 547 action.
Who says fine craftsmanship is dead? There’s a modern day engraving wizard up in South Dakota, Jesse Kaufmann, who produces some of the most handsome engraving we’ve seen. Jesse, who operates Black Hills Gunstocks and Engraving LLC, is a true master at metal engraving and he also does superb stock checkering. Here are some examples of Jesse’s engraving work:
This 14-minute video showcases dozens of Jesse Kaufmann’s Engraving examples:
About Jesse Kaufmann, Master Engraver
Jesse Kaufmann was a professional stockmaker for Dakota Arms for over a decade. In 2009, he was inducted in the American Custom Gunmakers Guild as a checkering specialist. In January 2017, Jesse was awarded his Master Engraver certification by the Firearms Engravers Guild of America. With his broad skill set, Jesse is able to offer his clients a unique and complete package of stock work, finish, checkering, and engraving for a custom package that is all completed under one roof by his own hands.
Jesse Kaufmann’s work has been featured in American Rifleman, American Hunter, FEGA’s The Engraver, Sports Afield, Waidmannsheil Journal of German Gun Collectors Assn., Gun Digest 71st Edition, Modern Custom Guns Volume 2, Dangerous Game Rifles 2d. Edition. For more info, visit BlackHillsgunstocksandengraving.com, email blackhillsgunstocks [at] gmail.com, or call Jesse at (605) 499-9090 after 5:00 pm. SEE Gallery of Work.
Need a new barrel for your Rem-actioned hunting or tactical rifle? Here’s a great DIY option for riflemen. McRee’s Precision offers complete, no-gunsmithing re-barreling kits for Remington and Rem-clone actions. These feature a high-quality, pre-chambered “PRE-FIT” stainless barrel from Criterion, a Savage-style barrel nut, a recoil lug, and a special barrel-nut wrench. Most of the Pre-Fit barrels are 24″ long and threaded at the muzzle. CLICK Here for all Pre-Fit barrel specs.
With this system you can easily re-barrel your favorite Remington rifle yourself in less than an hour. You don’t need to pay gunsmithing fees, or wait weeks (or months) for a busy smith to do the job. And the price is under $500.00. Kits are currently available for these chamberings: 6.5 Creedmoor, 6mm Creedmoor, .243 Win, .308 Win, .308 Winchester Magnum. (call for other cartridge options on special order). You can buy with confidence — McRee’s Precision offers a Half-MOA Accuracy Guarantee with its pre-fitted barrel kits: “Our barrels are made to specific standards that [ensure] sub-1/2 MOA of accuracy”.
The stainless steel Barrel Nut is set up for 1 1/16 x 16 barrel threads, while the stainless steel recoil lug has a 1/8 inch removable locator pin and is set up for 1.0625 dia barrel threads.
McRee’s Precision sells Rem-action Pre-Fit barrel packages complete with chambered barrel, barrel nut, recoil lug, and wrench. Choose from three chamberings: 6.5mm Creedmoor, .308 Win, and .300 Win Mag each priced at $499.47. These Pre-Fit barrel kits come ready-to-install. All you need to do is remove your current barrel, place the recoil lug, spin on the new tube, follow the instructions for setting head-space with standard go/no-go gauges, then torque the barrel nut against the lug. NOTE: You may require a barrel vise and action wrench to remove the original barrel. Chambering-specific headspace gauges required. Minor inletting changes may be needed forward of the action.
The folks at McRee’s Precision say their Pre-Fit system offers many advantages: “Remington Pre-Fitted Barrel Kits have become popular over the years. If Savage can do it, why not for our Remingtons? Our [Criterion-supplied] barrels are spec’d to the McRee standard of performance. There are several places to get the tools required to remove your factory barrel correctly. Once you have your barrel removed all you have to do is follow the normal Savage procedure to install your new barrel. We recommend that you contact your local gunsmith for the install. Feel free to call us with any questions.”
Product Tip from Ed LongRange. We welcome readers’ submissions.
At the request of our readers, we provide select “Deals of the Week”. Every Sunday afternoon or Monday morning we offer our Best Bargain selections. Here are some of the best deals on firearms, hardware, reloading components, optics, and shooting accessories. Be aware that sale prices are subject to change, and once clearance inventory is sold, it’s gone for good. You snooze you lose.
1. Bruno Shooters Supply — Good Selection of Powders IN STOCK
⏺ Many Hodgdon, VihtaVuori, Alliant, Accurate, IMR & Winch Powders
As of 4/24/2022 we found these popular powders (and many others) at Bruno Shooters Supply: Accurate LT30, Hodgdon Titegroup, Hodgdon CFE223, Hodgdon Superformance, IMR 4198, VV N120, VV N135, VV N530, VV 3N35, Alliant Reloder 10-X, Accurate 2230, Accurate 5744. But that is just a partial list. Sorry no Varget, H4350, Reloder 16, or VV N133 — but there are many other good propellants. Head over to Bruno’s and see what’s in stock. FYI, we also recommend checking with Powder Valley and Midsouth, as they received some significant powder shipments recently.
2. EuroOptic — Christensen Arms Sale
⏺ BIG Savings — get $300-$500 off normal price for MPR and hunting rifles
EuroOptic is running a remarkable sale on Christensen Arms Rifles. When you add one of these rifles to your shopping cart, BINGO you’ll get HUGE savings over normal prices. For example, a $2399.99 Christensen Arms Modern Precision Rifle (MPR) is $1899.99 in the shopping cart — that’s a FIVE HUNDRED dollar savings! And the price on the Ridgeline hunting rifle is $1599.99 in the cart, FOUR HUNDRED bucks less than the regular $1999.99 price. Plus if you purchase a Christensen Arms MPR on or before 4/30/22 you qualify for a $300.00 Christensen Arms GIFT CARD.
3. Midsouth — Redding T7 Turret Press with Primer Arm, $359.99
⏺ Good deal on quality Turret Press and add Creedmoor Upgrade
Are you looking to upgrade from a single stage but don’t need a full progressive press? Consider a turret press such as the Redding T7. The Redding T-7 Turret Press features a 7-station turret head that is easily turned to switch from one die to another. Cast iron construction and compound linkage handle allow for reloading magnum cartridges with ease. The TZ can also be easily upgraded with a $19.95 Creedmoor Redding T7 Turret Press Upgrade Kit. By reducing play/slop, this kit can improve loaded case concentricity and bullet seating consistency. The Upgrade Kit includes all the shims, rings, and pads needed to improve T7 tolerances.
4. Natchez — Major Ammo Sale with Significant Savings
⏺ Up to 32% discounts on rifle, pistol, and shotgun ammunition
Supplies of quality factory ammunition are growing, but prices are still high at most vendors. If you’re looking for good deals on ammo check out the Natchez April Ammunition Sale. You’ll find rimfire ammo, pistol ammo, rifle ammo, and shotgun ammo on sale, all at some of the lowest prices we’ve seen this year. For example, the Federal FX2 12ga shotshells are discounted 32%!
5. Amazon — CHDN Quick-Release Bipod, $28.95
⏺ Nice rail-mounted bipod is sturdy and easy to deploy and retract
Here’ss a great alternative to a spring-loaded Harris-type bipod. The CHDN Tactical Quick Release Rifle Bipod features a quick-release clamp that fits Picatinny rails. Made of hardened steel and aluminum, non-rust black anodized finish, the rifle bipod is duty and light weight. With the leg release button, the central height of the bipod can be adjusted from 7.5 to 9 inches. One of our Editors, who has this bipod, confirms it is a very functional unit for under $30.00.
6. Palmetto State Armory — Norma TAC-22 Ammo, $4.50/box
⏺ Excellent rimfire ammo at a GREAT price — .22 LR Deal of the Year
Do you shoot NRL22 or want to plink with much better ammo than bulk box loads? We found a truly great deal on Norma TAC22 .22 LR ammo at Palmetto State Armory. On sale at just $4.50 per 50-round box (just $0.09/rd), this TAC-22 ammo is a total steal. Norma TAC-22 is good quality ammo that has shown excellent accuracy in tests. You’ll have to pay twice as much (or more) to get more accurate rimfire ammo.
⏺ Good value LRF for hunters, varminters and tactical shooters
Whether hunting or shooting PRS, knowing the precise distance to your target is critical to a first shot hit. If you’re looking for an effective yet very affordable Laser Rangefinder (LRF), check out the Vortex Impact 1000 Rangefinder The Impact 1000 features 6-power magnification, convenient angle compensation, and easy-to-use controls. This LRF can range targets from 5 yards out to 1000 yards. At under $200, it’s a great value.
8. Amazon — PRS-Style Shooting Bag, $48.99
⏺ Very effective, versatile bag for PRS and NRL matches
Shooting a PRS or NRL22 match requires stabilizing your rifle on all kinds of barricades. This means using a portable support bag. If you’re just getting into the sport and want a cost-effective bag, check out the versatile S2Delta PRS Large Shooting Bag. Featuring a crescent shape that fits everything from T-Traps to ladders, this is a great bag to help you enjoy tactical shooting competitions.
9. Amazon — Birchwood Casey Spinner Targets
⏺ Rimfire reactive targets are fun to shoot — multiple options
Reactive targets are fun because you get instant gratification for a hit. For rimfire rounds and handgun cartridges we like Birchwood Casey reactive spinner targets. There are many affordably-priced target types including singles, doubles, triples, and quads. And for a bit more money, Birchwood Casey even offers shot-resettable Quad Gallery Targets (hit the top plate to reset the bottom four). These are offered in multiple configurations for rimfire guns and centerfire pistols. NOTE: These BC reactive targets are NOT for centerfire rifles — you’ll need heavier AR500 steal for that.
10. Amazon — Bronze Bore Brush Ten-Pack, $14.99
⏺ Get ten bronze brushes, you choice of caliber, for just $1.50 each
Cleaning rifles properly often requires a brush but they do wear out. And buying one brush at a time isn’t cost effective. If you need fresh brushes consider this 10-Pack of bronze brushes. You get ten 8/32-threaded brushes in your choice of caliber. Choose .22, .243, .25, .270, .30, .35, or .375 Calibers.
While a 16.5-pound benchrest gun is wonderfully stable on the bench, it’s not what you want in a field rifle. There is much to be said for a slim, light-weight, and easy-handling firearm when it comes to a walking varmint adventure. Eben Brown, who runs E. Arthur Brown Company, has created just such a rifle — the Model 97D Falling Block. When chambered for the 6PPC cartridge it delivered quarter-MOA accuracy in a splendidly portable package that tips the scales at just over six pounds without scope. The Model 97D is fairly unique in its lightweight and compact format — that makes it a great field-carry varmint rig. [Editor’s Note: This is an older article and we use some more recent photos of other model 97D Rifles to better illustrate the design and layout.]
Catalog photo of EABCO Model 97D Falling Block rifle.
Excellent Accuracy Made Easy for Sport Shooters
by Eben Brown, E. Arthur Brown Company
You don’t have to be a benchrest competitor to enjoy shooting one of the most accurate centerfire cartridges in the world, the 6mm PPC. With no complicated brass forming or finicky reloading processes, you can be shooting near half-inch groups right from the start and hone your skills to near quarter-inch groups by your second outing–at least that’s how it worked for me, and I’m NOT a good bench rest shooter! Developed by Louis Palmisano and Ferris Pindell, the 6PPC has won more bench rest accuracy competitions than any other cartridge. Easily made from Lapua .220 Russian brass, the 6mm PPC has a small primer and uniquely small flash hole that is credited for much of its inherent accuracy. The “short, fat” shape and nearly straight body contribute to efficient, consistent powder burning and stable chamber performance (it grips the chamber well during ignition).
The Brown Model 97D — A Slim, Accurate 6-Pound Rifle
The 97D was developed from the EABCO “BF” falling block silhouette pistols that have won world championships and set 500-meter distance records. In operation, the 97D falling block slides perpendicularly and closes the breech with absolutely zero camming leverage. This makes it a perfect test-bed to measure the chamber performance needed for hand-loading most other single-shot rifles accurately. At the reloading bench, I worked up a load with the now fully shaped 6mm PPC brass. I full-length sized the brass, trimmed, and primed each case the same as I would with any other cartridge, and began loading. With the resultant load, I easily shot a 5-shot 1/4″ group, a personal best for me. See target photo at right.
Making 6mm PPC Cartridges
Full-length size, prime, charge with powder, and seat a bullet… sounds like what you do with any other cartridge, doesn’t it? In fact, the only difference with 6mm PPC is that it has to be fired once (fire-formed) to expand to its final shape and size. But even fire-forming shots produce exceptional accuracy. I shot several 3/4″ groups while fire-forming at 100 yards, with my best group at nearly half-inch–so the time spent fire-forming was wonderful! In the photo, the parent .220 Russian case is on the left, while the fire-formed 6PPC case is on the right.
The EABCO 6mm PPC Chamber – 6PPC without Neck-turning!
We dimensioned our 6mm PPC chamber reamer to cut a chamber that fits Lapua 220 Russian brass closely without neck-turning. Naturally we recommend you use the Lapua brass for best results.
[Editor’s Note: We asked Eben if he had tried a 6BR chambering in a model 97D. He explained that, because of the extractor design, the falling block action works better with a smaller rim diameter: “The larger .308 rim width creates some issues. This design works best with cartridges no wider than the 30/30 case, or the 7.62×39 case, from which the 22 Russian case was derived. Cases with .308-sized rims develop more bolt thrust and work best with a different type of extractor than we use in the 97D. I love the 6BR, but I recommend the 6PPC for our 97D.”]
6mm PPC Reloading Data for Model 97D
The following loads were worked up in a Model 97D Rifle with 24″ barrel chambered for 6mm PPC with the chamber neck reamed to .275″ to fit Lapua brass without neck-turning. Lapua 220 Russian brass was full-length sized and fire-formed to 6mm PPC using 65gr V-Max bullets, CCI BR4 primers, and 24.5gr of VV N135 powder. Eben cautions: Load at Your Own Risk — Always start 10% low and work up
The following optimum loads were worked up with Vihtavuori N135, 58gr and 65gr V-Max bullets, and CCI BR4 primers. Please Note: There really is no “standard” for 6mm PPC. It can be finicky. But once you find what works best for you, the cartridge performs superbly. The accuracy will astound you.
Model 97D Specifications
OAL (with 24″ Barrel): 38″
Approx. Weight without Scope: 6-6.5 lbs.
Barrel: 17-26″ Chromoly or Stainless
Stock: Walnut w/Hardwood Grip Cap
Trigger: Tuned 16-24 ounces
This video shows the Loading Technique for Model 97D Rifle
Powder Selection — Choosing the Right Propellant
I’ve found that my maximum single-shot loads reach the same level of performance as bolt gun loads when I use one level slower burning powder type and proper chamber preparation. For example, when the VihtaVuori loading guide shows a maximum with VV N133, my best single shot load ends up being with the slower burning VV N135. Here’s the simplest way to proceed: Use a starting load from the loading guide and increase the powder charge until you detect some resistance to block movement with your thumb. Next, charge a case with that same amount of powder, tap it to settle, and look to see if the case is full to the base of the neck. If it’s not full, step up to the next slower-rated powder and repeat the load development process. There’s a powder burn rate chart for all brands of powder in the front of the current VihtaVuori Loading Guide. When you have the maximum load that will fill the case and still allow the 97D single-shot to open and eject freely after firing, you’re ready to shoot some groups!
Loading for Best Chamber Performance
In the model 97D rifle you can check chamber performance easily. After firing a shot, see if you can press the block downward with only your thumb on the top of the block. If it moves freely, you’ve got good chamber performance.
I use three pressure indicators when developing loads on the Model 97D. First I check the block with my thumb. Then I check to see if the cartridge sticks at all when ejecting. And finally, I check the primer for the excessive flattening that would indicate too much pressure. Generally, the hottest load that still allows the gun to open and eject freely ends up being my most accurate shooting load.
Chamber Preparation
Best chamber performance happens when a cartridge grips the chamber and does not drive backward significantly. When you want something to grip (rather than slip), you want to make sure there is no lubricant on the gripping surfaces. Case forming lube and gun oil are the two lubricants you want to remove. Clean your 6mm PPC cases after sizing (I wipe mine with a paper towel and Windex). Clean your chamber with a chamber sized jag and patch wetted with acetone. (Note: protect your chamber with a thin coat of Clenzoil when you’re not out shooting.)
Conclusions of a Single-Shot Sport Shooter
I love the 6mm PPC! It was easy to hand-load for the cartridge and it was easy to get excellent results. The group shot on this page was with the 65gr bullet and a rifling twist of 1:10. I usually recommend a 1:12 twist and the 58gr bullet because customers have reported superb accuracy (better groups than I can shoot). But the 5-shot ¼” group I shot with this set-up is my personal best ever–so naturally I’m thrilled!
While it’s hard to beat the 6PPC’s accuracy in a Model 97D rifle, my company currently offers the rifle in a variety of chamberings including 17 Hornet, 219 Donaldson Wasp, and 6mm BRM. The 97D Standard features a blued 24″ chrome-moly barrel, French Gray receiver, anodized buttstock transition, 2-ring scope mount and swivel studs.– Eben Brown
About the production Model 97D Rifles: “The 97D is a small frame single shot rifle that’s suitable for big game as well as small game and varmint hunting. It originally evolved from our World Champion long range silhouette pistol action and incorporates the same accurate gun making processes. The 97D action itself is inherently accurate and simple. Onto this we fit an EABCO Accuracy Barrel, precision turned and threaded between centers. Each chamber is individually reamed on-center and individually head spaced. We feel the crown is so critical to accuracy that we leave it until after the gun is finished. Our 11 degree target crowns are cut last and left bright — our trademark finishing touch.”
Available for under $230.00 including front bag, the Caldwell Fire Control front rest is a very good value. It makes the co-axial, joystick design more affordable than ever. We used the Fire Control front rest when testing our Ultimate Varminter 20 Practical AR. Once we removed some sand from the tri-lobe front bag, the rest worked quite well.
Get a Fire Control Rest for $220.99
Right now you can get the Caldwell Fire Control Front Rest for just $220.99, an 18% savings off the regular price. The $220.99 Amazon price is a great deal for guys on a tight budget who want a modern joystick-style front rest (this same Caldwell rest sells for up to $269.99 elsewhere).
With the conversion described in this article, you can put together a system that works pretty darn well, and is more than adequate for many applications, including prairie-dog hunting (from a bench). Put the money saved into a nice custom, hand-lapped barrel or some bullets for your varminter.
Upgrading Fire Control Front Rest with Sinclair Top
While most Fire Control owners are happy with the product, many have wanted to replace the tri-lobe front bag with a more conventional front bag from Protektor or Edgewood. This isn’t as easy as it looks because the width of the Fire Control top is too narrow for most standard 3″-wide front bags. On a “special order” basis, Protektor has crafted some narrower leather front bags that fit pretty well, but some shooters have decided to “upgrade” the entire front assembly.
Forum member Doug M. (aka DrJeckyl), has come up with an elegant solution that allows a Sinclair Int’l Benchrest Rest Top to be fitted to the Fire Control Rest. Doug notes: “The Caldwell Fire Control is a nice rest for the money, but it comes up short in the rest top department. The Sinclair RT-3 [or its replacement, the Gen II B/R top] fits perfect with minor modifications.” Shown below are the main components:
To adapt the Sinclair RT-3 or Gen II B/R top, Doug merely had to drill a couple holes in the RT-3 baseplate, and adapt a spacer to get the height correct: “The Caldwell factory top has a raised mounting portion so a 1/8″ piece of stock will be needed as a spacer to the flat-bottom RT-3. The spacer needs to be cut to the same length as the movable portion on the rest. And you should plan the mounting accordingly so the left thumbscrew clears the vertical height column at full left position (there is a cutaway in the rest under the thumbscrew that allows for easy access to the screw).” We labeled the photo with dimensions, but Doug cautions you should measure your own original plate to insure the drill locations are correct for your unit.
The completed installation, with the RT-3 installed on the Fire Control rest, is shown at the top of this article. Doug says it works very well. To learn more about this conversion, with Doug’s measurements for the hole-spacing and his specs on the fasteners, go to the original thread in our Shooter’s Forum. NOTE: Sinclair no longer sells the RT-3 top, but Sinclair’s $89.99 Gen II B/R top can be converted just as easily. LINK to Fire Control Rest Top Conversion Forum Thread.
Every Saturday we present interesting, informative videos for our Daily Bulletin readers. Here we feature five YouTube videos that offer a ton of useful information for serious shooters. We start with a great video about setting up rifle, rest, and bag on the bench. Then Hall-of-Fame benchrest shooter Speedy Gonzalez shows smart methods for cleaning barrels. Next F-Class Ace Keith Glasscock explains how to optimize your rifle after travel. In the fourth video, AutoTrickler inventor Adam MacDonald shows how to optimize the AutoTrickler V4. Next the truly outstanding 21st Century Power Neck-Turning lathe is showcased.
How to Set Up Your Rifle, Rest, and Bag on the Bench
To get the best results in benchrest shooting, you need to set up all the gear on your bench properly. That includes front rest placement, rear bag position, spotting scope set-up, and placement of cartridge holder/caddy, and possibly an elbow/forearm rest. When setting up the hardware, you need to align the front rest and rear bag properly to get optimal tracking. In addition you want to make sure the rear bag doesn’t slide or rotate a bit from shot to shot. And you also want to set your seat height/location so the shooter’s position is optimal and comfortable. This helpful video shows how to set up your rifle and gear for a benchrest match or load development/practice at the range. Credit to Boyd Allen for finding video.
Cleaning Barrels with Speedy — Smart Techniques
There are many effective methods to clean barrels. But some are more efficient that others and can help you do the job more quickly, with less effort. Here respected gunsmith and Hall-of-Fame benchrest shooter Speedy Gonzalez shows his procedures for cleaning competition barrels. He uses Sharpshoot-R Liquid Patch-Out and Wipe-Out Accelerator as primary solvents. Watch carefully — Speedy has some clever techniques for starting a patch in the rifling, and he is also careful about exiting the muzzle when brushing. Speedy also explains the importance of keeping your rods clean. And he prefers nylon brushes because, as the barrel starts to get wear in the throat, “the bronze bristles will actually start eating into that and you’ll see little grooves if you have a good borescope.” (See video 00:38-01:35)
Getting Rifle Ready After Traveling — Keith Glasscock
Keith Glasscock is one of America’s top F-Class shooters, having finished Second at the National Championships multiple times. Keith, who has an engineering background, runs the popular Winning in the Wind YouTube channel. There you’ll find great advice on wind reading, load tuning, precision reloading and many other topics. In this video, Keith offers very smart advice on how to re-assemble your rifle after you have traveled to a match or practice destination. Keith explains how to check the fasteners on the gun and set up the scope properly if you removed it while traveling.
Adjusting AutoTrickler V4 with its Inventor, Adam MacDonald
Adam MacDonald is the brilliant Canadian engineer who created the AutoTrickler series of automated powder dispensing systems. These work with advanced scales to dispense powder rapidly, but with a precise final trickle accurate to a single kernel. In this video, Adam explains how best to adjust and calibrate the AutoTrickler V4 when using powders that flow at different rates.
21st Century Power Neck-Turning Lathe — Great Tool
Turning case-necks can be tedious and tough on older hands if you’re using hand-held tools. Quite a few years ago 21st Century released a great compact, neck-turning lathe that delivers superb, consistent results. This Editor uses that original lathe with hand crank and I can affirm that it works great. It is easy to use, fast, and the turned necks come out smooth with consistent rim thickness. But you still had to turn a crank. Well, in 2018, 21st Century created an upgraded Power Neck-Turning Lathe with an electric motor and lever to advance the cases to the cutter. The power head glides on stainless steel guide rails. Power is controlled with a red button in the feed handle.
This advanced, powered mini-lathe is absolutely superb. It works brilliantly and makes the task of turning case-necks fast and VERY easy. And there is even a 3-Way trimmer upgrade that will trim cases to length at the same time as the necks are turned.
BONUS — How to Spot Fake Online Sellers of Components
With the shortage of premium reloading components, particularly powder and primers, many handloaders are desperate to find components when even big companies such as Midsouth and MidwayUSA are completely sold out. Enter the scammers. There are criminals, many based overseas, who have created entire websites designed to steal your money. You might find such a site when searching for “Varget powder in stock” or “CCI BR4 primers”. These sites look like regular business webstores, with product photos and modern shopping cart systems. But it’s all a scam.
Key giveaways are: 1) The site does NOT take Visa, Mastercard, or Discover but requires payment with Zelle, Venmo, Bitcoin, or AppleCash only; and 2) The site has hard-to-find powders, such as Varget and H4350, that nobody else has, and you can put thousands of pounds in the shopping cart.
Bottom line here — if the site allows you to order vast amounts of powder and/or primers, and does not take ANY major Credit Card types, it is almost surely a scam. If you see links to pay with Crypto-Currency (such as Bitcoin) run away!
A stuck case is one of the boo-boos that all of us reloaders have faced from time to time. If proper lubrication is applied, then it should not be a problem. No matter if you are a seasoned reloader or new to it, this situation can happen. Take your time, use the proper procedures, and you will be back in business in no time! This article explains how to avoid stuck cases (through proper lubrication) and how to use a stuck case removal system.
About Jesse Kaufmann, Master Engraver
The Brown Model 97D — A Slim, Accurate 6-Pound Rifle
Making 6mm PPC Cartridges
The EABCO 6mm PPC Chamber
The following optimum loads were worked up with Vihtavuori N135, 58gr and 65gr V-Max bullets, and CCI BR4 primers. Please Note: There really is no “standard” for 6mm PPC. It can be finicky. But once you find what works best for you, the cartridge performs superbly. The accuracy will astound you.
Loading for Best Chamber Performance
