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January 5th, 2023

Ten Great Budget-Priced Tools and Accessories for Shooters

Budget reloading items

Useful reloading gear does not have to be costly. Here are ten handy (and very inexpensive) items that belong on your loading bench or in your range kit.

magnifying glassMagnifying Glass – We use a flat, 2″x2″ pocket 4x-8x magnifier. This folds up on itself. Very handy, we use it to inspect bullets and brass. Use this to check your flash holes for burrs, and check the meplats of your bullets before loading.

Clear 35mm Film Cannister – Use this to transfer the thrown powder charge to the little measuring cup that sits on your scale. That way you don’t get any kernel splash. Also if the charge weight is obviously off, it’s easy to dump back in the measure. A film canister works pretty well as a trickler too.

Compressed Air in a Can -- Get these at office supply stores. Use the can (with tube attached) to blow crud out of cases after cleaning the neck with a brush, and blast loose debris out of primer pockets.

Pin Vise – A simple pin vise with a #53 bit is perfect for deburring Lapua PPC and BR flash holes without reaming the flash-holes any larger. The Lapua PPC/BR flash-hole diameter is 1.5 mm, or 0.059″. Amazon.com sells a handy $8.29 pin vise kit with 10 bits, including the ideal 1.5mm bit. Other vendors offer a #53 pin vise bit that measures .0595″ or .060″ (depending or source). You can find pin vises and bits at hobby stores — here’s an example below with ten bits including 1.5mm. Pin vise sets can be found from $7 to $15.

pin vise 1.5mm Lapua Flash hole

Bounce Dryer Sheets – The common dryer sheets eliminate “static cling” on your plastic reloading parts such as powder measure cylinders, powder funnels, and reloading press plastic bins. Thanks to Doc76251 for this tip.

BallistolBallistol Aerosol – Try using this versatile lubricant/solvent for full-length sizing. Spray some on a patch and you can wipe the carbon off your case necks. Then, continue to apply a very small amount of Ballistol on the case bodies — just thin sheen is all you need. Ballistol is super slippery, and easy to remove. For general full-length sizing (on small cases) it works great and doesn’t leave a gooey, waxy, or chalky residue. For heavier case-forming jobs, we recommend Imperial Die Wax.

Shotgun Mop – Stick this in the chamber when using Wipe-Out foaming bore cleaner. This will seal off the chamber so the foam doesn’t flow into your action. For long chambers screw on one section of cleaning rod to aid extraction.

Colored Sharpie Marking Pens – Mark your bullets ahead of the bearing surface, and the color transfers to the target. This way you can shoot multiple loads at the same point of aim and discern which load shoots the tightest. (Recommended for 300 yards and beyond). With colored bullet tips you can test multiple loads “round robin” to equalize wind effects. When testing seating depths for example, you can mark the longer-seated set of bullets red and the shorter-seated set green and shoot them during the same sequence. Just look at the colored marks on the target to see which grouped better.

Sharpies Pens

Thin Latex Gloves – You should keep a box of inexpensive, disposable latex gloves (the kind doctors use) in your loading room. These will prevent contamination of primers or powder kernels that you handle directly. Also, use the gloves when handling fine blued tools or firearms to prevent transfering body oils and salts that promote rust.

Plastic Washers for Neck Mic – If you use a Sinclair Neck-wall Micrometer Gauge with integral stand, you can use thin plastic washers to adjust the height of the case on the mandrel. This makes it much easier to measure the same point on the case neck every time. Thanks to MikeCR for this tip (and photo).

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December 31st, 2022

When Ammo Catches Fire — SAAMI Video Shows Surprising Truth

With major forest fires this past year in Western states, many have wondered about hazards faced by gun owners in fire zones. This important video shows what really happens when loaded ammunition burns. You will probably be surprised. Contrary to Hollywood notions, the ammo doesn’t ignite in a massive explosion. Far from it… basically the rounds “cook off” one by one, and the bullets release at relatively low velocity. We’ve featured this SAAMI research project before, but it is worth reprising for those who have not yet seen the burn tests.

A few years back, SAAMI released an important video concerning ammo and fire. With professional fire-fighters standing by, over 400,000 rounds of ammo were incinerated in a series of eye-opening tests. If you haven’t had the chance to view this video yet, you should take the time to watch it now

The Sporting Arms and Ammunition Manufacturers’ Institute (SAAMI) has produced an amazing 25-minute video that shows what actually happens to sporting ammunition involved in a fire. This video shows the results of serious tests conducted with the assistance of professional fire crews. We strongly recommend you watch this video, all the way through. It dispels many myths, while demonstrating what really happens when ammunition is burned, dropped, or crushed.

Watch SAAMI Ammunition Testing Video

Video Timeline

  • 2:10 Impact Test (ignited outside firearm)
  • 3:40 65-foot Drop Test
  • 5:08 Bullet Impact (.308 Win firing)
  • 7:55 Blasting Cap Attacks
  • 9:55 Bulldozer and Forklift Tests
  • 12:20 Boxed Ammo Bonfire
  • 15:37 Bonfire without Packaging
  • 17:21 Retail Store Simulation Burn
  • 20:55 Truck Trailer Burn

Over 400,000 rounds of ammunition were used in the tests. Some of the footage is quite remarkable. Testers built a bonfire with 28,000 rounds of boxed ammo soaked in diesel fuel. Then the testers loaded five pallets of ammo (250,000 rounds) in the back of a semi-truck, and torched it all using wood and paper fire-starting materials doused with diesel fuel.

The video shows that, when ammo boxes are set on fire, and ammunition does discharge, the bullet normally exits at low speed and low pressure. SAAMI states: “Smokeless powders must be confined to propel a projectile at high velocity. When not in a firearm, projectile velocities are extremely low.” At distances of 10 meters, bullets launched from “cooked-off” ammo would not penetrate the normal “turn-out gear” worn by fire-fighters.

We are not suggesting you disregard the risks of ammo “cooking off” in a fire, but you will learn the realities of the situation by watching the video. There are some amazing demonstrations — including a simulated retail store fire with 115,000 rounds of ammo in boxes. As cartridges cook off, it sounds like a battery of machine-guns, but projectiles did not penetrate the “store” walls, or even two layers of sheet-rock. The fire crew puts out the “store fire” easily in under 20 seconds, just using water.

Additional Testing: Drop Test, Projectile Test, Crush Test, Blasting Cap Test

Drop Test
The video also offers interesting ammo-handling tests. Boxes of ammo were dropped from a height of 65 feet. Only a tiny fraction of the cartridges discharged, and there was no chain-fire. SAAMI concludes: “When dropped from extreme heights (65 feet), sporting ammunition is unlikely to ignite. If a cartridge ignites, it does not propagate.”

Rifle Fire Test
SAAMI’s testers even tried to blow up boxes of ammunition with rifle fire. Boxes of loaded ammo were shot with .308 Win rounds from 65 yards. The video includes fascinating slow-motion footage showing rounds penetrating boxes of rifle cartridges, pistol ammo, and shotgun shells. Individual cartridges that were penetrated were destroyed, but adjacent cartridges suffered little damage, other than some powder leakage. SAAMI observed: “Most of the ammunition did not ignite. When a cartridge did ignite, there was no chain reaction.”

Bulldozer Crush Test
The test team also did an amazing “crush-test” using a Bulldozer. First boxes of loaded ammo, then loose piles of ammo, were crushed under the treads of a Bulldozer. A handful of rounds fired off, but again there was no chain-fire, and no large explosion. SAAMI observed: “Even in the most extreme conditions of compression and friction, sporting ammunition is unlikely to ignite. [If it does ignite when crushed] it does not propagate.”

Blasting Cap Test
Perhaps most amazingly, the testers were not able to get ammunition to chain-fire (detonate all at once), even when using blasting caps affixed directly to live primers. In the SAAMI test, a blasting cap was placed on the primer of a round housed in a large box of ammo. One cartridge ignited but the rest of the boxed ammo was relatively undamaged and there was no propagation.

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December 29th, 2022

The World of Cartridges — Guide to Cartridge and Primer Types

pew pew tactical bullet cartridge photos rimfire primer illustration

The Pew Pew Tactical website has interesting article on rifle and pistol cartridges and bullet types. This contains a large selection of interesting photographs and illustrations. If you load and/or shoot for a wide variety of cartridge types, you’ll find that article well worth reading. It has nearly 50 photographs and more than a dozen short videos. READ FULL Article.

pew pew tactical bullet cartridge photos rimfire primer illustration

The article shows all types of pistol bullets, along with a variety of rifle projectiles. It even illustrates multiple types of shotshell cartridges.

The article also explains the basic components of modern cartridges –bullet, case, powder, and primer:

ammunitiontogo.com ammo case cutaway
Photo courtesy Ammunitiontogo.com which sells ammo from many leading brands.

pew pew tactical bullet cartridge photos rimfire primer illustrationPopular Cartridge Types Profiled
The article provides quick summaries of popular ammunition types including 9mm Luger (9x19mm), .357 Magnum, .40 SW, .45 ACP, .223 Rem, and .308 Winchester. The author’s favorite pistol round is the 9mm Luger: “9mm is my personal favorite and if there was a “Goldilocks” round, this would be it. The very first gun I bought was a 9mm. They’re fun at the range. They’re good for defense. It is the standard round for NATO countries and the majority of police forces around the world. It is mild shooting, can vary in weight from 115 to 147 grains, and has varying stopping power based on the type of bullet.”

This Pew-Pew Tactical guide to cartridge types also provides a quick explanation of cartridge ignition — both centerfire and rimfire: “The rimfire’s primer is built into the rim while the centerfire cartridge has the primer in the center. Pro tip — if you can see a circle in the middle…it’s a centerfire cartridge.”

There are two common types of centerfire primers — Boxer and Berdan. This helpful Wikipedia illustration shows how Boxer, Berdan, and rimfire primers ignite the powder in the cartridge:


Berdan boxer rimfire primer gif animation illustration


This centerfire and rimfire ignition animation is by BBODO – Own work, CC BY-SA 3.0 licensed under the Creative Commons Attribution-Share Alike 3.0 license.

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December 21st, 2022

Protect Your Guns in Winter — Video Reveals Best Rust Blockers

See Results of Anti-Corrosion Product Test in Video

YouTube Link: http://youtu.be/uOB5eCReAQY

Today, December 21, 2022, is Winter Solstice, the shortest day of the year in the Northern Hemisphere. At this time of year, mid-winter, guns are tucked away in gun safes. While in storage, all guns, even those with stainless components, should be protected with effective rust-blockers. You don’t want to put that prized rifle or shotgun into your safe, only to find the firearm rusty and corroded a couple months later.

What anti-corrosion products really fight rust effectively? You’ll hear many opinions, but what do actual field tests reveal? One rifle shooter, who posts on YouTube as BlueonGoldZ, wanted to separate myth (and marketing claims) from reality, so he completed his own long-term rust test using metal samples. First he used ordinary tap water spray, and then he did a second, longer-duration test with a salt-spray solution. Nine different products were tested: Break Free CLP, Corrosion-X, Frog Lube, M-Pro 7, Outers, Pro-Shot Zero Friction, Rem Oil, Slip 2000, and Tetra Gun Triple Action CLP.

Rust Corrosion test video

BlueonGoldZ initially examined each product for its “beading” properties with a normal tap water spray. But the main test involved many multiple weeks of exposure after a “dense” salt-water spray. (No rust formed after two weeks tap water exposure, so the test was accelerated with salt-water exposure).

Rust Corrosion test video

The clear winners in the test, as shown by the screen shot above, were Corrosion-X (Best), and Frog-Lube (Second Best). The photo shows the test samples two weeks after being sprayed with salt water. The results are pretty dramatic — you can see with your own eyes what happened. We think this is a very useful bit of real-world research.

Results from Similar Long-Term Salt Exposure Test
Unfortunately, BlueonGoldZ’s test did NOT include Eezox, which we have found to be extremely effective (on a par with Corrosion-X). In another long-term test of corrosion preventatives, the two best rust fighters were Eezox and Corrosion-X in that order. Since that test was completed, Corrosion-X, already an excellent product, has been enhanced. CLICK HERE for Long-Term Salt Exposure Test Report.

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December 21st, 2022

2-Lb Koa Silhouette Stock — Doan Trevor’s Lightweight Wonder

Doan Trevor gunstock koa wood silhouette Anschutz rimfire carve stock

Gunsmith/stockmaker Doan Trevor created a lovely, one-of-a-kind silhouette stock for an Anschutz rimfire action. Built as a true custom design, this stock combines ideal standing position ergonomics with light weight — the entire stock weighs a mere two pounds. This project really showcases Doan’s remarkable skills with wood. Read the full story about this project (with more photos) at DoanTrever.com.

Doan explains his design process: “A customer came to me wanting to know if I could build a silhouette stock that was 2 pounds or less. I used the Koa wood because it is a lower specific gravity than Walnut (which makes it lighter) and stronger. I was still able to use pillar bedding and keep the weight down. The fore-end could be shortened to reduce the weight even more.

Since the drops on a silhouette rifle are different than a prone rifle, I kept the pistol grip from the prone rifle which is comfortable and tried to come up with a higher cheek piece and more drop to the buttplate. All of this required lots of hand carving.”

Doan Trevor gunstock koa wood silhouette Anschutz rimfire carve stock

Doan Trevor gunstock koa wood silhouette Anschutz rimfire carve stock

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December 20th, 2022

Keep Warm with Battery-Heated Socks, Gloves, and Hand Muffs

smilodon heated glove socks muffs hand warmer

With exceptionally cold temperatures predicted for the next few days, we know many of our readers are struggling to keep warm outdoors when shoveling snow or just shopping and doing regular chores. Here’s an option to consider for those days when temperatures dip into the negative numbers.


smilodon heated glove socks muffs hand warmer

Battery-Heated Socks, Gloves, Muffs

smilodon heated glove socks muffs hand warmerAvid huntress Nikki Boxler (see above) enjoys hunting in late fall and winter seasons. But she knows it’s vital to stay warm when outdoors. Nikki advocates using battery-heated socks to keep ones feet and lower legs warm. Writing for the Winchester Blog, Nikki explained: “I have used heated insoles and hand/foot warmers in the past but they have always left my feet sweating. Then, heat would fade leaving them wet and frozen or they wouldn’t get warm enough to heat my toes at all. However, all of that changed when I got introduced to battery-heated socks from The Warming Store while I was hunting in Canada. They have a variety of options and price points. On the pair that I use, I can feel the heat as soon as the power is turned on… the wonderful thing about these is there are different heat settings and they can last for up to seven hours!”

Purchase Options — Heated Gloves and Hand Pouch
A popular brand of heated winter wear is Smilodon. This clothing maker offers battery-heated SAVIOR gloves, heated socks, and an electric heated hand warmer pouch.

smilodon heated glove socks muffs hand warmer
smilodon heated glove socks muffs hand warmer

Neberon also offers highly reviewed heated gloves on Amazon, starting at about $76 per pair. These carry heat all the way to the fingertips.

smilodon heated glove socks muffs hand warmer

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December 20th, 2022

Guidelines for Air Travel with Firearms This Holiday Season

Tom McHale flying with firearms guns TSA

Christmas Day is this upcoming Sunday, just five days away. We know many of our readers and Forum members will be traveling to spend the holidays with friends and families. If you will be transporting any firearms when traveling by air over the holidays you need to know the rules.

If you will be flying with firearms this winter, you should read this article. You need to familiarize yourself with current Federal Regulations on gun transport before you get anywhere near an airport. Thankfully, the Transportation Security Administration (TSA) has a web page that states the important requirements for airline passengers traveling with firearms and/or ammunition.

You’ll want to visit the TSA Firearms and Ammunition webpage, and read it start to finish. In addition, before your trip, you should check the regulations of the airline(s) with which you will fly. Some airlines have special requirements, such as weight restrictions.

Here are the TSA’s key guidelines for travel with firearms:

TSA FIREARM Guidelines

1. When traveling, comply with the laws concerning possession of firearms as they vary by local, state and international governments.

2. If you are traveling internationally with a firearm in checked baggage, please check the U.S. Customs and Border Protection website for information and requirements prior to travel.

3. Declare each firearm each time you present it for transport as checked baggage. Ask your airline about limitations or fees that may apply.

4. Firearms must be unloaded and locked in a hard-sided container and transported as checked baggage only. As defined by 49 CFR 1540.5, a loaded firearm has a live round of ammunition, or any component thereof, in the chamber or cylinder or in a magazine inserted in the firearm. Only the passenger should retain the key or combination to the lock unless TSA personnel request the key to open the firearm container to ensure compliance with TSA regulations. You may use any brand or type of lock to secure your firearm case, including TSA-recognized locks.

5. Bringing an unloaded firearm with accessible ammunition to the security checkpoint carries the same civil penalty/fine as bringing a loaded firearm to the checkpoint. You may find information on civil penalties at the Civil Enforcement page.

6. Firearm parts, including magazines, clips, bolts and firing pins, are prohibited in carry-on baggage, but may be transported in checked baggage.

7. Replica firearms, including firearm replicas that are toys, may be transported in checked baggage only.

8. Rifle scopes are permitted in carry-on and checked baggage.

TSA Ammunition Guidelines

1. Ammunition is prohibited in carry-on baggage, but may be transported in checked baggage.

2. Firearm magazines and ammunition clips, whether loaded or empty, must be securely boxed or included within a hard-sided case containing an unloaded firearm. Read the requirements governing the transport of ammunition in checked baggage as defined by 49 CFR 175.10 (a)(8).

3. Small arms ammunition (up to .75 caliber and shotgun shells of any gauge) must be packaged in a fiber (such as cardboard), wood, plastic, or metal box specifically designed to carry ammunition and declared to your airline.

4. Ammunition may be transported in the same hard-sided, locked case as a firearm if it has been packed as described above. You cannot use firearm magazines or clips for packing ammunition unless they completely enclose the ammunition. Firearm magazines and ammunition clips, whether loaded or empty, must be boxed or included within a hard-sided, locked case.

5. Please check with your airline for quantity limits for ammunition.

NOTE: The guidelines above are reprinted directly from the TSA web page here: https://www.tsa.gov/travel/transporting-firearms-and-ammunition.

More Airline Travel Tips from Tom McHale
A while back, Tom McHale wrote an excellent article for the Beretta Blog, entitled Ten Things You Need to Know about Flying with Guns. Here are two of Tom McHale’s Travel Tips from that article:

Weigh your gun case and ammunition
Most airlines will allow up to 11 pounds of ammunition. And, like any luggage, you will be charged more for any baggage weighing more than 50 pounds. This sounds like a lot, but when traveling to the Crimson Trace Midnight 3 Gun competition last year, my case with shotgun, rifle, pistol and ammunition tipped the scale past the 50 pound mark.

Pack ammo in the same locking case
This is another area that’s misunderstood and full of internet myth. Your ammo just needs to be stored in some type of safe container and not loose. Technically, you can keep ammunition in magazines, but I wouldn’t recommend it. It meets the letter of the law storage requirement, but too many airline and TSA agents will give you grief. Use a plastic ammo box or original cardboard packaging and you’ll be fine carrying that in the same lockable case as your gun.

Tom McHale flying with firearms guns TSA

*Please see, United States Code, Title 18, Part 1, Chapter 44 for information about firearm definitions.

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December 17th, 2022

Protect Your Valuable Firearms with Long Gun Cleaning Mats

rifle shotgun cleaning mat pad rush creek DryMate Boyt Harness
This deluxe, roll-out Rush Creek Creations 42-0000 69″ x 16″ gun cleaning mat (with pockets), is available from Tractor Supply for $76.49.

We normally use a gun cradle when cleaning or adjusting our rifles. But there are situations, such as when working on a barreled action, when it’s nice to use a pad that lies flat. Many work pads are too small — they’re nothing more than oversize mouse pads. Here are three gun pads that are big enough to work well with rifles and/or barreled actions.

DryMate Gun Cleaning Pad

rifle Gun cleaning pad drymateThe Drymate Gun Cleaning Pad is a full 59″ x 16″. That’s nearly five FEET from end to end — longer than most rifles, so you have plenty of surface area for working. Conveniently, this product can be washed with soap and water. It is offered in Green and Charcoal Gray colors. We prefer the Green version because the color makes it a bit easier to see small black and gray parts such as screws and springs.

rifle Gun cleaning pad drymate

rifle Gun cleaning pad drymate

Boyt Harness Counter Pad

The 48″ x 12″ Boyt Harness Counter Pad was originally designed more for display purposes than for serious work sessions, but we like this product. It is useful if you want to lay your gun on a bench to make small adjustments. The Boyt Counter Pad, $25.99 at MidwayUSA, is nice and big, a full four feet from end to end. The back side is canvas while the top-size is a quilted cotton fabric. This product has received high praise from buyers. Here are actual owner reviews:

rifle Gun cleaning pad drymate

Worth every penny. I bought three of them because I want to have at least one always around. I use one for a shooting bench or tailgate mat and another for my primary gun cleaning workbench mat. Awesome for both purposes. This one was perfect for my array of needs. — Joe D.

This mat is great for cleaning guns and keeping your surfaces clear of oil or solvent. The mat has plenty of space for a rifle or handgun and the padding is thick enough[.] I would definitely buy again and have recommended this to my friends and family. — Safety Guy

I bring this to the rifle range with me every time, to rest my rifle on the table without worrying about scratches. It fits nicely in my soft rifle case. One side is a tough canvas material that doesn’t show scratches, and the other side is a soft fleece material that protects the finish of your gun. — MACPSU


Hoppes Gun Cleaning Pad

rifle Gun cleaning pad drymateThe Hoppes Gun Cleaning Pad is 36″ wide x 12″. That’s big enough for many barreled actions (unless you have a really long barrel). This pad has a non-slip nylon backing, and Hoppes claims that the “Soft acrylic material absorbs 8 times its weight in fluids.” This Hoppes Cleaning Pad is very affordable. It costs just $10.95 at Amazon.

rifle shotgun cleaning mat pad rush creek DryMate Boyt Harness
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December 17th, 2022

Even with Suppressed Firearms Hearing Protection is Important

suppressor silencer moderator facts fiction sound levels noise decibles dB
Silencer-equipped AR photo courtesy The Silencer Shop.

OK, you’ve paid the tax stamp and acquired your new suppressor (aka “silencer” or “moderator”). Do you still need to wear earplugs or muffs? Absolutely. Even with that expensive new “can”, your rifle could be generating over 140 decibels (dB) of noise — about the same as as an unmuffled 9mm pistol shot. That’s loud enough to create permanent hearing loss with repeated exposure.

Firearms Are Loud: 140 dB to 175 dB

Audiology group ASHA explains: “Exposure to noise greater than 140 dB can permanently damage hearing. Almost all firearms create noise that is over the 140-dB level. A small .22-caliber rifle can produce noise around 140 dB, while big-bore rifles and pistols can produce sound over 175 dB. Firing guns in a place where sounds can reverberate, or bounce off walls and other structures, can make noises louder and increase the risk of hearing loss. Also, adding muzzle brakes or other modifications can make the firearm louder. People who do not wear hearing protection while shooting can suffer a severe hearing loss with as little as one shot[.] Audiologists see this often, especially during hunting season when hunters and bystanders may be exposed to rapid fire from big-bore rifles, shotguns, or pistols.” Source: ASHA, Recreational Firearm Noise Exposure.

suppressor silencer moderator facts fiction sound levels noise decibles dB

Suppressors, On Average, Reduce Noise Levels about 30 Decibels
In an article for Ammoland, gunwriter Sam Hoober says that you can expect about 30 decibels (dB) of noise reduction from the average suppressor: “Looking at a few different products, SilencerCo attests their suppressors reduce the sound pressure of a 9mm gunshot to anywhere from 125.7 dB to 131.5 dB, depending on the model. Advanced Armament Co, another popular supplier, attests a 23 dB to 33 dB reduction or down to 127 dB. Liberty Suppressors, another manufacturer, attests a reduction of 24 dB to 38 dB, depending on model and other factors. In short, we can presume something on the order of 30 dB of attenuation as an average.”

Using that 30 dB number you can quickly discern that you’ll still need hearing protection — good hearing protection — when shooting any suppressed firearm (even a .22 LR). “Spikes of 130 dB and more can result in permanent hearing damage instantly”. Source: NRA Blog.

The Myth of the “Quiet” .22 LR
The NRA Blog notes that “many rimfire shooters, particularly those using the beloved .22 Long Rifle cartridge, argue that the small .22 LR caliber doesn’t produce enough sound to damage your hearing”. So, is that really true. or is it a myth?

In fact, a .22 LR can be much louder than you think — a .22 LR pistol can produce sound levels of 134 dB. That’s well above the normal human pain threshhold.

Sound Levels for Common Noises:

9mm Luger pistol: 160 dB

Jet aircraft engine (near): 140 dB

.22 LR pistol: 134 dB

Normal human pain threshold: 120 dB

Noisy Nightclub: 110 db

Riding Motorcycle at 65 mph: 103 db

Power Lawnmower: 95 dB

Hearing damage possible: 85 dB (sustained for 8+ hours)

Ringing Telephone: 80 dB

Normal conversation: 60 dB


The Risk of Hearing Loss
Hearing loss can be progressive and irreversible. If you are a shooter, this is serious business. As the NRA Blog cautions: “You may not even realize you’re harming your hearing. Hearing loss occurs gradually, and can go effectively unnoticed until symptoms become severe. By then, the damage is done.”

Nobody wants to go deaf. But we often see shooters without effective hearing protection when they are walking around a few yards behind the firing line. That’s bad — even if you are away from the firing line, gunshot noises can damage your hearing. You MUST use effective hearing protection every time you go to the range. Good foam earplugs costs mere pennies but they can prevent deafness in your later years. Many folks also wear muffs over plugs.

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December 16th, 2022

How Cut-Rifled Barrels Are Made — History of Cut-Rifling Process

Pratt & Whitney Cut rifling hydraulic machine

You’ve probably heard of cut-rifling, but did you know this process was invented in Germany nearly 500 years ago? Read on to learn more about how a cut-rifled barrel is made…

The cut-rifling process, used by leading barrel-makers such as Bartlein, Blake, Brux, and Krieger can yield a very high-quality barrel with a long useful life. Cut-rifled barrels have been at the top in short- and long-range benchrest competition in recent years, and cut-rifled barrels have long been popular with F-Class and High Power shooters.

You may be surprised to learn that cut-rifling is probably the oldest method of rifling a barrel. Invented in Nuremberg around 1520, the cut-rifling technique creates spiral grooves in the barrel by removing steel using some form of cutter. In its traditional form, cut rifling may be described as a single-point cutting system using a “hook” cutter. The cutter rests in the cutter box, a hardened steel cylinder made so it will just fit the reamed barrel blank and which also contains the cutter raising mechanism.

Above is a computer animation of an older style, sine-bar cut-rifling machine. Some machine features have been simplified for the purposes of illustration, but the basic operation is correctly shown. No, the cut-rifling machines at Krieger don’t use a hand-crank, but the mechanical process shown in this video is very similar to the way cut-rifling is done with more modern machines.

Kolbe Border Barrels Firearms ID

Read About Cut-Rifling Process at FirearmsID.com
To learn more about the barrel-making process, and cut-rifling in particular, visit FirearmsID.com. There you’ll find a “must-read” article by Dr. Geoffrey Kolbe: The Making of a Rifled Barrel. This article describes in detail how barrels are crafted, using both cut-rifling and button-rifling methods. Kolbe (past owner of Border Barrels) covers all the important processes: steel selection, hole drilling, hole reaming, and rifling (by various means). You’ll find a very extensive discussion of how rifling machines work. Here’s a short sample:

“At the start of World War Two, Pratt & Whitney developed a new, ‘B’ series of hydraulically-powered rifling machines, which were in fact two machines on the same bed. They weighed in at three tons and required the concrete floors now generally seen in workshops by this time. About two thousand were built to satisfy the new demand for rifle barrels, but many were broken up after the war or sold to emerging third world countries building up their own arms industry.

Pratt & Whitney Cut rifling hydraulic machine

Very few of these hydraulic machines subsequently became available on the surplus market and now it is these machines which are sought after and used by barrel makers like John Krieger and ‘Boots’ Obermeyer. In fact, there are probably less of the ‘B’ series hydraulic riflers around today than of the older ‘Sine Bar’ universal riflers.

The techniques of cut rifling have not stood still since the end of the war though. Largely due to the efforts of Boots Obermeyer the design, manufacture and maintenance of the hook cutter and the cutter box have been refined and developed so that barrels of superb accuracy have come from his shop. Cut rifled barrel makers like John Krieger (Krieger Barrels), Mark Chanlyn (Rocky Mountain Rifle Works) and Cliff Labounty (Labounty Precision Reboring)… learned much of their art from Boots Obermeyer, as did I.” — Geoffrey Kolbe

Video find by Boyd Allen. Archive photos from Border Barrels. In June 2013, Birmingham Gunmakers Ltd. acquired Border Barrels. Dr. Geoffrey Kolbe has set up a new company called BBT Ltd. which produces chamber reamers and other gunsmithing tools and gauges. (Thanks to L. Holland for the Kolbe update).
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