Here’s a really great video about firearms crafting produced by Beretta, a legendary Italian gun-maker founded in 1526 — nearly 500 years ago. This movie, entitled “Human Technology”, is one of most impressive videos we’ve ever featured on this site. It’s that good. You’ll see an amazing blend of modern technology along with old-world artisanship — “a mesmerizing meld of the high-tech and the traditional”. (Daniel Xu, Outdoor Hub.)
“Human Technology is a singular and symbolic movie, its cast entirely made up of Beretta workmen, thus illustrating the perfect synthesis between craftsmanship and technology,” Beretta writes. This artistic movie by Ancarani Studio illustrates all the aspects of the manufacturing of a high-end Beretta shotgun. This video is a study in contrast. The movements of robotic assembly machines are juxtaposed with the centuries-old craftsmanship of stock carvers. Beautifully filmed and edited, this video should amaze and entertain anyone who loves fine firearms. (Full-screen HD Recommended.)
Tactical competitor Zak Smith stores his elevation and wind drift data on a handy laminated data card. To make one, first generate a come-up table, using one of the free online ballistics programs such as JBM Ballistics. You can also put the info in an Excel spreadsheet or MS Word table and print it out.
Above is a sample of a data card. For each distance, the card includes drop in inches, drop in MOA, drop in Mils. It also shows drift for a 10-mph cross wind, expressed in inches, MOA, and mils. Zak explained that “to save space… I printed data every 50 yards. For an actual data-card, I recommend printing data every 20 or 25 yards.” But Zak also advised that you’ll want to customize the card format to keep things simple: “The sample card has multiple sets of data to be more universal. But if you make your own data card, you can reduce the chance of a mistake by keeping it simple.”
Once you have the card you can fold it in half and then have it laminated at a local office store or Kinko’s. Keep this in your pocket, tape it to your stock, or tie the laminated card to your rifle. If you regularly shoot at both low and high elevations, you may want to create multiple cards (since your ballistics change with altitude). To learn more about ballistic tables and data cards, check out the excellent “Practical Long-Range Rifle Shooting–Part 1″ article on Zak’s website.
Scope-Cover Mounted Ballistics Table
Another option is to place your ballistics card on the back of the front flip-up scope cover. This set-up is used by Forum member Greg C. (aka “Rem40X”). With your ‘come-up’ table on the flip-up cover you can check your windage and elevation drops easily without having to move out of shooting position.
Greg tells us: “Placing my trajectory table on the front scope cover has worked well for me for a couple of years and thought I’d share. It’s in plain view and not under my armpit. And the table is far enough away that my aging eyes can read it easily. To apply, just use clear tape on the front objective cover.”
Today, June 21, 2022, is Summer Solstice! This means today has the longest period of daylight of any day of the year. And July is right around the corner. That means “peak heat” summer conditions. It’s vitally important to keep your ammo at “normal” temps during the hot summer months. Even if you use “temp-insensitive” powders, studies suggest that pressures can still rise dramatically when the entire cartridge gets hot, possibly because of primer heating. It’s smart to keep your loaded ammo in an insulated storage unit, possibly with a Blue Ice Cool Pak if you expect it to get quite hot. Don’t leave your ammo in the car or truck — temps can exceed 140° in a vehicle parked in the sun.
To learn more about how ambient temperature (and primer choice) affect pressures (and hence velocities) you should read the article Pressure Factors: How Temperature, Powder, and Primer Affect Pressure by Denton Bramwell. In that article, the author uses a pressure trace instrument to analyze how temperature affects ammo performance. Bramwell’s tests yielded some fascinating results.
For example, barrel temperature was a key factor: “Both barrel temperature and powder temperature are important variables, and they are not the same variable. If you fail to take barrel temperature into account while doing pressure testing, your test results will be very significantly affected. The effect of barrel temperature is around 204 PSI per F° for the Varget load. If you’re not controlling barrel temperature, you about as well might not bother controlling powder temperature, either. In the cases investigated, barrel temperature is a much stronger variable than powder temperature.”
This Editor had the personal experience of 6mmBR hand-loaded ammo that was allowed to sit in the hot sun for 45 minutes while steel targets were reset. The brass became quite warm to the touch, meaning the casings were well over 120° on the outside. When I then shot this ammo, the bullets impacted well high at 600 yards (compared to earlier in the day). Using a Magnetospeed, I then chron-tested the sun-heated ammo. The hot ammo’s velocity FPS had increased very significantly — all because I had left the ammo out in the hot sun uncovered for 3/4 of an hour.
LESSON: Keep your ammo cool! Keep loaded ammo in the shade, preferably under cover or in an insulated container. You can use a SEALED cool pack inside the container, but we do NOT recommend H20 ice packs. And don’t have the container do double duty for food and beverages.
Powder Heat Sensitivity Comparison Test
Our friend Cal Zant of the Precision Rifle Blog has published a fascinating comparison test of four powders: Hodgdon H4350, Hodgdon Varget, IMR 4451, and IMR 4166. The first two are Hodgdon Extreme powders, while the latter two are part of IMR’s Enduron line of propellants.
The testers measured the velocity of the powders over a wide temperature range, from 25° F to 140° F. Hodgdon H4350 proved to be the most temp stable of the four powders tested. [NOTE: New Alliant Reloder TS 15.5 has also proved very temp stable in AccurateShooter’s range tests.]
Do you know how gun primers are made — how the explosive elements are applied into those tiny cups? Find out by watching this video filmed at a Federal ammunition factory. It starts out with empty primer cups loaded, 1000 at a time, into trays using vibration (0:05 time-mark). While much of the process is automated, there is still a significant role played by production workers who apply a green, paste-like charging compound to the inside of hundreds of primer cups.
At the 0:17-second time-mark you can see the factory worker “charging” the primers with the priming compound. After the cups are filled, then the plate of cups “mates up with a plate of anvils” (0:40 time-mark). Then the primers are unloaded from trays and inspected.
Primer “Mysteries and Misconceptions” Article
There is an excellent article about primers on the Shooting Times website. This authoritative Shooting Times article explains the fine points of primer design and construction. The author reveals some little-known facts about primers and corrects common misconceptions. Here are some highlights:
Size Matters
Useful Trivia — even though Small Rifle and Small Pistol primer pockets share the same depth specification, Large Rifle and Large Pistol primers do not. The standard pocket for a Large Pistol primer is somewhat shallower than its Large Rifle counterpart, specifically, 0.008 to 0.009 inch less.
Magnum Primers
There are two ways to make a Magnum primer — either use more of the standard chemical mix to provide a longer-burning flame or change the mix to one with more aggressive burn characteristics. Prior to 1989, CCI used the first option in Magnum Rifle primers. After that, we switched to a mix optimized for spherical propellants that produced a 24% increase in flame temperature and a 16% boost in gas volume.
Foiled Again
Most component primers have a little disk of paper between the anvil and the priming mix. It is called “foil paper” not because it’s made of foil but because it replaces the true metal foil used to seal early percussion caps. The reason this little disk exists is strictly a manufacturing convenience. Wet primer pellets are smaller than the inside diameter of the cup when inserted and must be compacted to achieve their proper diameter and height. Without the foil paper, the wet mix would stick to the compaction pins and jam up the assembly process.
We have used NO-LEAD Cleaner in rimfire benchrest rifles similar to this modified Suhl 150-1. It helped restore accuracy with minimal brushing.
Made by the same smart folks that created Wipe-Out™, and Carb-Out™, NO-LEAD Brushless Lead Remover™ really works. Honest. If you are an active rimfire shooter, or if you shoot cast lead-alloy bullets in centerfire rifles and pistols, you should try this product. We now use NO-LEAD in our rimfire benchrest rifles, and in some centerfire guns that receive a steady diet of soft-alloy cast bullets (90%+ lead). (With rimfire guns, you don’t need to use NO-LEAD very often — maybe every 300-400 rounds unless you have a real fouler of a barrel.)
If you’ve got stubborn lead fouling in a rimfire barrel, or on a pistol’s muzzle brake/compensator, you should definitely give this stuff a try. We don’t know how but it does soften lead deposits. The manufacturer says you don’t need brushes, but we found that a bit of brushing (after NO-LEAD application) can help remove more serious lead build-up.
Yes we were surprised to find a lead remover that really works. We tried a half-dozen other lead “cleaners” that promised to dissolve lead and most of them, we discovered, are nearly useless. There’s a reason for that, as the lead alloys used in bullets don’t react to typical petrochemical-based solvents. It took the Wipe-Out chemists over five years to perfect this water-based solution that really does dissolve lead.
NO-LEAD Cleaning Procedure — Read Carefully NO-LEAD Lead Remover is a clear, red gel that is easy to apply. Just swab it in your bore (or on muzzle brakes) with wet patches or bore mop and let it sit for a few minutes. (The manufacturer says you can leave the NO-LEAD for up to 20 minutes, but that long of a dwell time does not seem necessary with our rimfire barrels.) When it contacts lead it will start to foam and you’ll see that the NO-LEAD solvent turns a pastel pink when it dissolves lead. The pink comes from the formation of lead oxide. After the recommended dwell time, simply patch out the dissolved lead deposits (you can also use a nylon brush for stubborn lead build-up).
NOTE: After cleaning, it is very important that you get all the NO-LEAD out of your barrel, and neutralize it. We recommend following the application of NO-Lead with Wipe-out or Patch-Out to neutralize the NO-LEAD, clear the bore, and remove residual carbon and copper fouling. If you don’t have Wipe-Out or Patch-out, flush the barrel thoroughly with Rubbing Alcohol or even a solution of Dawn dish detergent — then re-oil the bore.
Be Sure to Neutralize NO-LEAD After Use
Remember that N0-LEAD is a strong, slightly acidic chemical that needs to be neutralized after use. If you leave it on a nice, blued barrel for too long, it can harm the bluing. NO-LEAD will remove all the surface oils from the barrel bore. For this reason it is recommended that you neutralize NO-LEAD with Wipe-Out, or Patch-Out, which both contain effective corrosion inhibitors. If you don’t have those products, once you’ve flushed the NO-LEAD with something like rubbing alcohol, then follow with a gun oil. Caution: A petroleum-based gun oil will NOT, by itself, neutralize NO-LEAD. You need to neutralize first, then apply the corrosion inhibitor (or do it all in one step with Wipe-Out or Patch-Out).
Where to Buy NO-LEAD Lead Remover
NO-LEAD Lead Remover costs $18.55 for an 8 oz. squeeze bottle with a flip-top spout. This product is sold directly by Sharp Shoot-R Precision Products through Sharpshootr.com, or you can purchase NO-LEAD through many other online vendors. For more information, send an email via the Sharp Shoot-R Contact Form or or contact SharpShoot-R at (785) 883-4444. You can ask for Terry Paul, Sharp Shoot-R’s owner and the master chemist who developed the NO-LEAD formula.
Vertical stringing is a common problem that all precision shooters will face sooner or later. In addition to ammo inconsistencies, many other factors can cause vertical stringing. Accordingly, it’s important that you analyze your gun handling and bench set-up systematically.
EDITOR: Folks, READ THIS ARTICLE! You WILL benefit. There are some VERY important insights here. You’ll learn ways to set up your gun better, and check for various technical issues. That can save you time at the range and save you money spent on expensive bullets and powder.
In this article, Hall of Fame benchrest Shooter Speedy Gonzalez explains how to eliminate mechanical and gun-handling problems that cause vertical spread in your groups. Speedy’s article addresses the many human and the hardware factors that can cause vertical.
Speedy Gonzalez, noted shooter, gunsmith and member of the Benchrest Hall of Fame, offers these pearls of wisdom to help you eliminate vertical in your shot strings. Remember that vertical can result from myriad gear issues and gun-handling mistakes. Try to isolate one item at a time as you work to improve your groups.
BAGS and REST–VERY IMPORTANT
• Front Rest Wobble — You will get vertical if the top section of the front rest is loose. Unfortunately, a lot of rests have movement even when you tighten them as much as you can. This can cause unexplained shots.
• Rifle Angle — If the gun is not level, but rather angles down at muzzle end, the rifle will recoil up at butt-end, causing vertical. You may need to try different rear bags to get the set-up right.
• Front Bag Tension–Vertical can happen if the front sand bag grips the fore-arm too tightly. If, when you pull the rifle back by hand, the fore-arm feels like it is stuck in the bag, then the front bag’s grip is too tight. Your rifle should move in evenly and smoothly in the sand bags, not jerk or chatter when you pull the gun back by hand.
• Sandbag Fill — A front sandbag that is too hard can induce vertical. Personally, I’ve have never had a rifle that will shoot consistently with a rock-hard front sandbag. It always causes vertical or other unexplained shots.
• Bag Ears — If the channel between the Rear Bag’s ears is not in line with the barrel, but is twisted left or right, this can affect recoil and vertical consistency. And take note — if the bag is off-axis quite a bit, you can also get horizontal stringing.
• Reliability — ALL your bench equipment must work flawlessly. If it doesn’t, get it fixed or get rid of it. We need all our attention on wind flags.
GUN HANDLING and BENCH TECHNIQUE
• Be Consistent — You can get vertical if your bench technique is not the same every shot. One common problem is putting your shoulder against the stock for one shot and not the next.
• Free Recoil — Free recoil shooters should be sure their rifle hits their shoulder squarely on recoil, not on the edge of their shoulder or the side of their arm.
• Head Position — Learn to keep your head down and follow-through after each shot. Stay relaxed and hold your position after breaking the shot.
• Eyes — Learn to shoot with both eyes open so you can see more of the conditions.
• Last Shot Laziness — If the 5th shot is a regular problem, you may be guilty of what I call “wishing the last shot in”. This is a very common mistake. We just aim, pull the trigger, and do not worry about the wind flags. Note that in the photo above, the 5th shot was the highest in the group–probably because of fatigue or lack of concentration.
• Last Shot Low — I hear a lot of discussion about low shots in a group and apparently this occurs a lot on the 5th shot. If your 5th shot that goes out most of the time, you can bet you are doing something at the bench.
• Seating — When possible, bring your own stool so that you can sit comfortably, at a consistent height, every time you shoot.
LOAD TUNING
• Find the Sweet Spot — A load that is too light or too heavy can cause vertical problems. When you’ve tuned the load right, you should see a reduction in vertical. Even 0.1 grain may make a difference, as will small changes in seating depth.
• Primers — If you’re getting vertical, and everything else looks fine, try another brand of primers. And remove the carbon from the primer pockets so the primers seat uniformly every time.
• Case Prep — When you chamfer the inside of your case necks make sure they are smooth enough that they don’t peel jacket material off when you seat the bullet. Bullets with J4 Jackets (like Bergers) and Lapua Scenar bullets seem more prone to jacket scratching or tearing than Sierra bullets.
• Shell Holders — Keep shell holders clean, in both your press and priming tool. I have seen so much dirt/crud in shell holders that the cases end up get sized crooked because the rim is not square to the die.
• Water in Cases — I see people walking around with case necks turned up in the loading block. A lot of the time there is condensation dropping from the roof of your loading area. If one drop of water gets in a case you are in trouble. How many times have you had a bad low shot when it has been raining and you have been walking around with your cases turned up in your block?
MECHANICAL and HARDWARE ISSUES
• Barrel Weight — A lot of rifles are muzzle-heavy. Some rifles have too heavy a barrel and this causes vertical, especially when shooting free recoil. Basically the gun wants to tip forward. The remedy is to trim or flute the barrel, or add weight in the rear (if you can stay within weight limits).
• Unbalanced Rifle — If the rifle is not balanced, it does not recoil straight, and it will jump in the bags. If the rifle is built properly this will not happen. Clay Spencer calls this “recoil balancing”, and he uses dual scales (front and rear) to ensure the rifle recoils properly.
• Firing Pin — A number of firing-pin issues can cause vertical. First, a firing pin spring that is either too weak or too strong will induce vertical problems. If you think this is the problem change springs and see what happens. Second, a firing pin that is not seated correctly in the bolt (in the cocked position) will cause poor ignition. Take the bolt out of rifle and look in the firing pin hole. If you cannot see the entire end of firing pin it has come out of the hole. Lastly, a firing pin dragging in bolt or shroud can cause vertical. Listen to the sound when you dry fire. If you don’t hear the same sound each shot, something is wrong.
• Trigger — A trigger sear with excessive spring load can cause problems. To diagnose, with an UNLOADED gun, hold the trigger in firing position and push down on sear with your thumb. If it is hard to push down, this will cause vertical problems.
• Stock Flex — Some stocks are very flexible. This can cause vertical. There are ways to stiffen stocks, but sometimes replacement is the best answer.
SCOPE ISSUES
• Lock Rings — This year alone I have seen nine lock rings on scopes that are not tight. Guess what that does to your group? Make sure yours are tight.
• Big Tubes Need Tension — We’ve observed that some 30mm scope rings are not getting tight enough, and scopes are slipping in the rings under recoil. This will cause point of aim movement.
• Windage Bases — If you’re using a conventional-style single dovetail with rear windage adjustment, make sure both sides of the windage screws are tight. This can induce both windage AND vertical issues since the rear ring is held down by the windage tension.
AWARENESS of CONDITIONS and READING WIND
• Basic Wind-Reading Rule–If you do not know how to read wind flags or are very inexperienced, try to shoot your group with the flags all going in one direction.
• Rate of Fire — The longer you wait between shots when a condition is changing, the more the condition change will affect your shots.
• Look Far and Wide — Learn to look at the whole field of flags, not just the row in front of you. Many times a change quite a ways out will cause shot to go out of your group well before that change shows up in front of your bench.
• Don’t Fear the Wind — When you realize that the wind is your friend you will become a much better benchrest shooter. By this I mean that wind skills can separate you from other shooters who have equally good equipment. To learn how to read the wind, you must practice in challenging winds, not only in good conditions.
• Watch Wind Direction AND Velocity — Pay attention to angle changes on flags. Even though you see the same windspeed indicators, angle changes make a big difference in your groups.
• Watch While You Wait — Between courses of fire, whenever possible, watch conditions on the range. That way you will be aware of any changes in conditions since your last group and you will be mentally prepared for the new condition.
SPECIAL ADVICE for HUNTING RIFLES
• Clean That Barrel — Most hunting rifle barrels do not get cleaned enough. If you keep barrel clean it will shoot better for you. You should clean your barrel well after every 10 to 12 shots. If you’re lazy, just use Wipe-Out.
• First Shot Inconsistency — Most hunting rifles will not put the first shot (after cleaning) with the subsequent shots. So, after cleaning, if you have a rifle that tosses that first shot high or wide, then shoot one fouling shot before going hunting or before you shoot for group.
• Barrel Heat — Thin-contour “sporter” barrels WILL change point of impact as they heat up. When testing loads for your hunting rifle, take your time and don’t let the barrel get hot on you.
Want to see a bullet hit a target in ultra-ultra-slow motion? Watch this video to witness some amazing things — such as a bullet jacket peeling back like a banana-skin (at time-mark 7:30). Some years ago, Werner Mehl of Kurzzeit.com produced a 10-minute video for the SHOT Show. This video has has been watched over 15 million times on YouTube, making it one of the most popular shooting-related videos in history. Employing cameras recording at up to 1,000,000 (one million) frames per second, Mehl’s bullet flight video has been called “astounding” and “mesmerizing”. If you haven’t seen it yet, sit back and enjoy!
Watch This Video! It’s Really Something Special…
LINK: Kurzzeit.com Video System
Click the link above to learn more about Werner Mehl and his super-sophisticated camera systems that can record at 1,000,000 frames per second. On the same linked page you can learn about the advanced chronographs designed by Werner. Werner has now retired from business, but he was a brilliant engineer and his high-speed cameras were truly amazing. CLICK HERE to see more high-speed bullet videos.
If you want smoother bullet seating, inside neck lube can help. Forum member Ackleyman II likes to add a little Mica powder inside his case necks before seating bullets. This is easily done with the Forster three-brush neck lube kit. Ackleyman tells us: “Many loads that I have will not shoot well with a dry neck compared to a neck that is cleaned and lubed with this [Forster Dry Lubricator] — the best $15 you have ever spent.”
The Forster Case Neck Lubricator features three brushes attached to a tough, impact-resistant case with holes for bench mounting. The brushes accommodate all calibers from 22 to 35 caliber. The kit includes enough “motor mica” to process 2000 to 3000 cases and has a cover to keep dust and grit from contaminating the mica. By moving the case neck up and down on the correct mica-covered brush, the neck can be cleaned and lubricated at the same time.
Function: Lubricate case necks for easier resizing
Contents: Kit with base, lid, and three nylon brushes
Lubricant: Includes 1/10 oz. of Motor Mica, enough to process 2000-3000 cases
Neck Lubrication After Ultrasonic Cleaning or Wet Tumbling with Pins
If you wet-tumble your cases with stainless media and solvents or ultrasonically clean your brass, you may find that the inside of the case necks get too “squeaky clean”. The inside surface of the neck looses lubricity. In this situation, applying a dry lube can definitely be beneficial. CLICK HERE to see story about ultrasonic cleaning.
Ever wondered how factory ammunition is produced, from start to finish? How are brass cases made, how are bullets created, and how are finished cartridges produced on automated assembly lines? Today’s video showcase features six major factories that, collectively, produce bullets, powder, and finished ammo. We start with the Berger Bullet plant, follow by Vihtavuori powder production in Europe. Then we show the Remington (now Vista Outdoor) ammo plant in Utah, along with a Federal plant that produces rimfire ammunition. Last but not least, there’s an excellent, very informative video from the Norma ammo factory, plus a Hornady ammo plant video.
Bullets being seating at Hornady ammo factory.
Berger Bullets Factory Tour — Made in USA
In this video, Recoil TV takes a behind-the-scenes look at Berger Bullets, and how the outstanding, match-winning Berger bullets are created. The video covers the entire process — from raw materials, to the placement of bullet cores inside jackets, to the final ultra-consistent and uniform projectiles. To see the complete line of Berger Bullets, with full Ballistic data, visit BergerBullets.com
Vihtavuori Powder Production in Europe
Vihtavuori produces some of the most consistent, high-quality powder on the planet. Vihtavuori powders have been used to set world records and win countless championships in multiple disciplines. This excellent video goes inside Vihtavuori’s European production centers. It is really fascinating — you see how extruded powder starts with long spaghetti-like strings, before being finalized into the tiny sticks that we load.
Along with the powder production process, this video includes the entire VV production line, so you see how powder bottles are filled with powder and the tops of the bottles are secured by automated machines.
Remington Ammo Factory (Now Operated by Vista Outdoor)
This SHWATteam video visits the Remington ammunition plant in Arkansas. Vista Outdoor, the company that produces Federal, Speer and CCI ammo, purchased Remington’s ammunition business in Lonoke, Arkansas. Including the new high-tech plant in the back, this facility has the equivalent of 13+ football fields (1200 acres) under roof at its ammo plant, with over 1100 employees. Production capacity is impressive. When running at maximum output, this Remington ammo plant can crank out a staggering 7,000,000+ rounds every day. To produce that volume of ammunition, the facility needs a huge amount of resources: one million pounds of copper per month and 124,000 pounds of lead per day. Remington started manufacturing ammunition at this Lonoke facility in 1970, but some of the machines have been churning out ammo since long before.
Norma Factory Tour
Guys — honestly, if you do anything today on this site, watch this video. You won’t be disappointed. Guaranteed. This is a very informative (and surprisingly entertaining) video. Every serious hand-loader should watch this video to see how cartridge cases are made. The camera work and editing are excellent — there are many close-ups revealing key processes such as annealing and head-stamping.
VERY Informative Video Show Cartridge Brass and Ammunition Production:
Norma has released a fascinating video showing how bullets, brass, and ammunition are produced at the Norma Precision AB factory which opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed to check metal grain structure and hardness. Before packing, each case is visually inspected by a human being (3:27″ time-mark).
Federal Rimfire Ammunition Production
Field & Stream Tours Federal Ammo Plant in Minnesota
A reporter for Field & Stream recently got a chance to tour the Federal ammunition production facility in Anoka, Minnesota. This large plant produces both rimfire and centerfire ammunition. While touring the plant, the reporter was allowed to capture video showing the creation of .22 LR rounds from start to finish. This is a fascinating video, well worth watching. Watch and learn how rimfire ammo is made.
Note to Viewers — After Starting Video, Click Speaker Icon to HEAR audio!
This revealing video shows all phases of .22 LR ammo production including cupping, drawing, annealing, washing, drying, head-stamping, priming, powder charging, bullet seating, crimping, waxing, inspection, and final packaging. We recommend you watch the video from start to finish. You’ll definitely learn some new things about rimfire ammo.
Hornady Ammunition Factory
If you wonder how ammo is made, starting with raw metal, check out this video from Hornady. It shows how bullet jackets are formed from copper, followed by insertion of a lead core. The jacket is then closed up over the core with the bullet taking its final shape in a die (a cannelure is applied on some bullet types). Next the video shows how cartridge brass is formed, starting with small cups of brass. The last part of the video shows how cases are primed and filled with powder, and how bullets are seated into the cases, using an automated process on a giant assembly-line.
Editor: Many new barrels will deliver higher velocities with the same load after 100-150 rounds through the bore. The exact reasons for this speed-up are not 100% certain, and velocity increases (if any) will vary from one barrel to the next. But this “speeding up” phenomenon is common, so be prepared if this happens with your next barrel. If you do experience a significant velocity increase you should probably re-tune your load AFTER the velocity stabilizes at the higher level.
From the Sierra Bullets Blog Article by Mark Walker, Sierra New Product Development Director
In a previous post, I discussed a couple of methods to tune a load to your barrel to help achieve the best accuracy possible. People most often work on load tuning if they get a new rifle or have a different barrel installed. In both instances, the barrel is new and has not been fired very much. According to most competitive shooters, this is the most accurate your barrel will ever be, so getting it tuned and shooting accurately is a priority.
The Speed Up Phenomenon After 100-150 Rounds
Even though after you work up a load and your new barrel is shooting great, a lot of shooters notice that at around 100 to 150 rounds their rifle may stop shooting as accurately. I had this happen to a rifle and I was confused as to why something that worked so well to begin with would all of a sudden quit shooting. I decided to break out the chronograph to do another load work up to see what was going on. To my surprise, the velocity had increased around 80 fps over the original velocity! After performing another ladder test and adjusting the seating depth, the rifle was once again shooting well.
There are several thoughts on why this may happen, however, you can rest assured that it does happen. One thought is that as the barrel breaks in, the tooling marks in the throat of the chamber smooth out and allow less resistance to the bullet as it exits the bore thereby increasing speed. Another idea is that the throat area starts to get a little rough which in turn causes more resistance which increases pressure and therefore more velocity. I’m sure there are some out there who have a better understanding as to why this happens, but it can definitely affect the accuracy of your rifle. So be aware and never be afraid to rework a load to keep your rifle in tune.
Experts Confirm That Barrel Speed-Up Is Common Two respected shooters have observed an increase in velocity with new barrels, typically after 100 rounds. Gunsmith and Hall-of-Fame benchrest shooter Thomas “Speedy” Gonzalez has documented barrel speed-up with testing. Moreover, Speedy’s bore-scope barrel inspections revealed a smoothing of the barrel lands. Jim See, a top PRS competitor, has encountered barrel speed-up many times. Accordingly, he re-tunes his load at 150 rounds.
“Alex Lipworth and I documented this phenomenon about four years ago and I have told all my customers about this. My son Mikee would shoot 100 rounds through all new barrels we planned on shooting before we would begin to do load development. We had a shooting snail that caught all the bullets set up in front of an indoor bench. We called it a wear-in process because upon careful examination of the bore when the ‘Speed Up’ takes place the cut-rifled bore resembles that more of a button-rifled barrels with the lands taking on more the softer look of a buttoned bore.” — Speedy Gonzalez
“Seen it [barrel velocity increase] too many times to count. All my match barrels get a ‘generic round’ loaded for them, which has worked well in barrels historically. After I hit 150 rounds I fine-tune the load and never look back, until the tube starts to slow down at it’s life end.” — Jim See
Scope-Cover Mounted Ballistics Table
To learn more about how ambient temperature (and primer choice) affect pressures (and hence velocities) you should read the article 
Made by the same smart folks that created Wipe-Out™, and Carb-Out™, 
Where to Buy NO-LEAD Lead Remover
In this article, Hall of Fame benchrest Shooter Speedy Gonzalez explains how to eliminate mechanical and gun-handling problems that cause vertical spread in your groups. Speedy’s article addresses the many human and the hardware factors that can cause vertical. 
• Front Bag Tension–Vertical can happen if the front sand bag grips the fore-arm too tightly. If, when you pull the rifle back by hand, the fore-arm feels like it is stuck in the bag, then the front bag’s grip is too tight. Your rifle should move in evenly and smoothly in the sand bags, not jerk or chatter when you pull the gun back by hand.
Norma has released a fascinating video showing how bullets, brass, and ammunition are produced at the 
If you wonder how ammo is made, starting with raw metal, check out this video from 
Two respected shooters have observed an increase in velocity with new barrels, typically after 100 rounds. Gunsmith and Hall-of-Fame benchrest shooter Thomas “Speedy” Gonzalez has documented barrel speed-up with testing. Moreover, Speedy’s bore-scope barrel inspections revealed a smoothing of the barrel lands. Jim See, a top PRS competitor, has encountered barrel speed-up many times. Accordingly, he re-tunes his load at 150 rounds.
