Ever wonder how rifles, actions, stocks, optics, suppressors, and ammo components are produced in factories around the world? Today’s Saturday at the Movies installment features fascinating videos filmed inside major firearms industry factories including BAT Machine, ZEISS, Norma, SAKO, Nosler, CCI and Federal.
BAT Custom Rifle Actions — Factory Tour and Owner Interview
BAT Machine Co. makes some of the finest custom actions you can buy. Numerous national and world records have been set with BAT actions. To create this video, Ultimate Reloader’s Gavin Gear visited the BAT Machine production center in Post Falls, Idaho. Gavin talked with BAT’s founder Bruce Thom. The video features extensive footage of advanced CNC machines used to produce the superb BAT actions. If you own a BAT action, or hope to acquire one some day, definitely watch this video. CLICK HERE for Full Story.
Norma Ammunition Factory — Cartridge Creation Start to Finish
Norma has released a fascinating video showing how bullet, brass, and ammunition are produced at the Norma Precision AB factory which first opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed (at multiple points along the case length) to check metal grain structure and hardness. Before packing, each case is visually inspected by a factory worker.
The video also shows how bullets are made from jackets and lead cores. Finally, you can watch the loading machines that fill cases with powder, seat the bullets, and then transport loaded rounds to the packing system. Guys, watch this video! You won’t be disappointed. The camera work and editing are excellent — there are many close-ups revealing key processes such as annealing and head-stamping.
SAKO Factory Tour in Finland
SAKO produces some of the best hunting rifles you can buy. SAKO, along with its sister company Tikka, operates sophisticated production facilities in Finland. In the video below, Canadian journalists visit the SAKO factory where rifles are made. It is interesting to see how stocks are made and barrels are bored and contoured. SEE More HERE.
Nosler Bullet Manufacturing
Ever wanted to see how Nosler bullets and cartridges are made? Here’s your opportunity. The Rocky Mountain Elk Foundation (RMEF) has produced a video (“Quality First”) that offers a behind-the-scenes look inside Nosler’s Oregon factory that produces bullets, brass, and ammunition. RMEF representatives visited Nosler’s famously-guarded manufacturing plant to show the technology used by Nosler to produce bullets and ammunition. After the intro, this video illustrates Nosler’s bullet construction techniques with a cool animation sequence. The video then showcases the Nosler ballistics lab, inspection room, and packaging line. SEE more HERE.
Video Showcases Nosler Production Facility and Ballistics Lab
ZEISS Sport Optics
ZEISS is a world leader in lens and optics technology. Along with ultra-high quality lenses used in production of computer chips and special optics for high-tech medical equipment, ZEISS produces great optics for hunters and shooters. ZEISS lenses are renowned for their sharpness, clarity, and high light transmission. ZEISS has a new series of LRP S3and LRP S5 First Focal Plane scopes which promise to be favorites among PRS/NRL competitors and long-range hunters.
Silencerco Suppressor Fabrication Start to Finish
Here’s a cool video that shows the entire production process for a SilencerCo Octane pistol suppressor start to finish. Beginning with the raw materials, this video shows a wide variety of cutting, milling, drilling, burnishing, fitting, metal bathing, surface finishing, and laser etching processes. If you have any interest in production methods you’ll want to watch this video all the way through, and maybe a second time.
Rimfire Ammo Production at CCI/Speer and Federal Factories
YouTube host 22Plinkster got a chance to tour the CCI/Speer production facility in Lewiston, Idaho. This large plant produces both rimfire and centerfire ammunition. While touring the plant, 22Plinkster was allowed to capture video showing the creation of .22 LR rounds from start to finish. This is a fascinating video, well worth watching.
This revealing video shows all phases of .22 LR ammo production including cupping, drawing, annealing, washing, drying, head-stamping, priming, powder charging, bullet seating, crimping, waxing, inspection, and final packaging.
Field & Stream Tours Federal Ammo Plant in Minnesota
A while back Field & Stream toured the Federal ammunition production facility in Anoka, Minnesota. This large plant produces both rimfire and centerfire ammunition. While touring the plant, the reporter was allowed to capture video showing the creation of .22 LR rounds from start to finish. This is a fascinating video, well worth watching. Click speaker icon for sound.
Note to Viewers — After Starting Video, Click Speaker Icon to HEAR audio!
The Manufacturing Process for .22 LR Rimfire Ammunition Shooting Sports USA explains: “Rimfire cartridge cases are the oldest self-contained cartridge in existence, having been in continuous production since the mid-1850s. Rimfire cases are drawn from a thin piece of brass and formed with a hollow rim. A priming compound is then forced into the case using centrifugal force, where it is charged with powder and a bullet is seated in the mouth of the case. The case is then crimped around the bullet to ensure sufficient push and pull when the round is fired. When the firing pin strikes the thin brass rim of the case, the hollow rim is crushed and the primer is ignited.” Source: SSUSA.org 9/2/2017.
On Black Friday, the day after Thanksgiving, retailers nationwide offer great savings on a wide variety of products. This is true for vendors of guns, ammo, reloading supplies and shooting accessories. But many sellers have “jumped the gun”, starting their Black Friday sales early. Here are six shooting-related sale opportunities that are available right now. You can save 10-40% on a wide variety of items, including rifles, actions, triggers, optics, ammunition, and more.
Bruno Shooters Supply — 10% Off Sitewide, with FREE Shipping
Bruno’s kicked off its Black Friday Sale early this year. Right now (starting 11/18/2022) Bruno’s is offering “At Least 10% Off or more” for the vast majority of Bruno’s listed products. This includes optics, Kelbly actions, powder, primers, bullets, brass, dies, presses, tumblers, and more. There are extra big discounts on Norma brass. Plus you get FREE Shipping with most orders of $100 or more. These discounts are good now through CyberMonday, November 28, 2022 at 8:00 am. NOTE: HazMat fees still apply. Items excluded from discounts are: barrels, BAT, Stiller, and Remington actions, complete firearms, LabRadars, and 21st Century rests. But these excluded items still qualify for FREE Shipping.
Sportsman’s Warehouse — Pre-Black Friday Sale
Sportsman’s Warehouse is running a major Pre-Black Friday Sale right now. There are significant discounts on firearms, optics, outdoor clothing, hunting accessories, camping gear and more. Additionally nearly all Sitka Gear is 25% off now. Here are four of the best bargains we found:
Primary Arms Pre-Black Friday Sale — ARs, Optics and More
With its Pre-Black Friday Sale, underway now, Primary Arms has discounted rifles, optics, and shooting accessories. Save on complete rifles as well as AR components. And there are good deals on Nightforce scopes. Bargain hunters you’ll find some killer deals under $40:
Optics Planet is running a big Pre-Black Friday Blazin’ Deals promotion with over 180 products on sale. NOTE: This is NOT just an optics sale. You’ll find a wide variety of products discounted up to 40%. Sale items include scopes, reloading dies, AR uppers, bullets, trigger sets, holsters, laser rangefinders, and more. These special prices are good through November 22, 2022 at 11:59 pm CST.
“22 Plinkster” is an avid shooter who has produced a number of entertaining videos for his YouTube Channel. In the video below, he tackles the question “Why Do Misfires Occur in .22 LR Rimfire Ammunition?” This is the most common question posed to 22 Plinkster by his many viewers. He identifies four main issues that can cause .22 LR misfires or faulty ignition:
1. Damaged Firing Pin — The dry firing process can actually blunt or shorten the firing pin, particularly with older rimfire firearms. Use of snap caps is recommended.
2. Poor Ammunition — Some cheap brands have poor quality control. 22 Plinkster recommends using ammo from a manufacturer with high quality control standards, such as CCI and Federal.
3. Age of Ammunition — Rimfire ammo can function well for a decade or more. However the “shelf life” of rimfire ammunition is not infinite. You ammo’s “lifespan” will be shortened by heat, moisture, and humidity. You should store your rimfire ammo in a cool, dry place.
4. Mishandling of Ammunition — Tossing around ammunition can cause problems. Rough handling can cause the priming compound to be dislodged from the rim. This causes misfires.
Preventing misfires is essential if you want to succeed in NRL22 competition and other rimfire competition disciplines run “on the clock”.
Progressive reloading presses offer shooters speed and efficiency in producing custom-tailored rifle and pistol ammunition. However, there is a wide choice of Progressive Presses and a bewildering array of options to consider. In this video, the 6.5 Guys and UltimateReloader.com’s Gavin Gear provide an overview of the leading Progressive Presses on the market along with key considerations for precision rifle shooters. If you are considering getting a Progessive for rifle ammo reloading, you should watch this informative, 25-minute video.
10 Tips for Reloading Rifle Ammo on a Progressive Press:
1. Make sure the brass is very clean. Don’t mix old range pick-up brass with newer brass.
2. Apply a thin, spray lube to all cases before the sizing/loading cycle.
3. Consider priming your brass separately (with a hand or bench tool) before the operation. Then inspect the primers before loading powder and bullets.
4. Always wear eye protection when loading with the Progressive, particularly if you are priming cases.
5. With masking tape, mark the powder measure/dropper with the powder type and cartridge charge weight. Check the charge mass multiple times (see below).
6. Cycle a few cases, sizing and adding powder but NOT seating bullets. Weigh the powder charges to ensure the powder measure is dispensing the correct charge. Sometimes this will change a couple tenths as it “settles down” after the first few charges.
7. Check the brass for shoulder bump and bullet seating depth carefully for the first few rounds, then check again periodically.
8. Try to maintain a steady pace and operate the handle the same way every time.
9. Visually inspect the powder charge in each case (before bullet seating), and use a lock-out die if your Progressive Press has enough stations.
10. Never, ever mix pistol and rifle powders! If you have previously loaded pistol ammo with your Progressive, make sure ALL the powder (every flake and kernel) is removed from all parts of the powder-dropping system before you add rifle powder.
Visit these sites for more Reloading and Precision Shooting Videos:
The Second Amendment Foundation (SAF) this week filed a federal lawsuit challenging the constitutionality of Delaware’s new ban on so-called “assault weapons” on the grounds the legislation — House Bill 450 — violates the Second Amendment. The lawsuit is named Gray et. al. v. Jennings. Joining SAF in this legal action are the Firearms Policy Coalition, DJJAMS LLC (Delaware gun dealer), and two private citizens, Gabriel Gray and William Taylor. Named as a defendant is Delaware Attorney General Kathy Jennings. The lawsuit was filed in U.S. District Court for the District of Delaware.
The oppressive new Delaware statute, House Bill 450, lists dozens of firearms described generically as “assault long guns” and 19 handguns described as “assault pistols,” plus so-called “copycat” firearms. Those who acquire such arms or bring them into Delaware can be charged with a Class D felony, punishable by up to eight years in prison.
Among the listed banned rifles are popular semi-auto firearms used in Service Rifle and Vintage Sniper Team competitions: Springfield M1A, Colt AR-15, FN FAL, HK 91/93/94, Ruger Mini-14 (folding), SKS, Steyr AUG, Valmet M76/78 and dozens more. READ House Bill 450 Full Text (PDF)
Beyond the specific list of banned guns, House Bill 450 broadly outlaws any “Copycat Weapon”. This can include ANY semi-auto rifle with a pistol grip and flash suppressor (or folding stock). The prohibited “Copycat” firearms are defined as follows:
A. A semiautomatic centerfire rifle that can accept a detachable magazine and has any 2 of the following:
1. A folding stock.
2. A grenade launcher or flare launcher.
3. A flash suppressor.
4. A pistol grip that protrudes conspicuously beneath the action of the weapon.
B. A semiautomatic centerfire rifle that has an overall length of less than 29 inches.
C. A semiautomatic shotgun that has a folding stock.
D. A shotgun with a revolving cylinder.
Delaware Statute Defies U.S. Supreme Court Decision in NYSRPA v. Bruen
“One week after the Supreme Court handed down its landmark Bruen decision in June”, noted SAF Executive Director Adam Kraut, “Delaware Gov. John Carney signed House Bill 450, which we believe is clearly unconstitutional. Yet this new statute categorically bans the protected conduct of possessing, self-manufacturing, transporting, importing, selling, transferring, purchasing, receiving and lawfully using constitutionally protected arms that are in common use across the nation.”
“By adopting this statute after the Supreme Court’s Bruen ruling, Delaware is clearly ignoring the court, and the Second Amendment”, noted SAF founder and Executive Vice President Alan M. Gottlieb. “This case cuts right to the heart of our mission, which is to defend the rights of gun owners by challenging egregious gun control laws in court.”
SYNOPSIS of HB450: The Delaware Lethal Firearms Safety Act of 2022 prohibits the manufacture, sale, offer to sell, transfer, purchase, receipt, possession, or transport of assault weapons in Delaware, subject to certain exceptions. One exception is that the Act does not prohibit the possession and transport of firearms that were lawfully possessed or purchased before the effective date of this Act; although for these firearms there are certain restrictions relating to their possession and transport after the effective date of this Act. There are also exceptions for law-enforcement and military personnel in the course of their official duties, and a limited exception for retired law-enforcement personnel. Finally, a person lawfully in possession of an assault weapon prior to the passage of this Act may lawfully transfer the weapon to a member of their family, through inheritance or otherwise.
Product innovation is all about “building a better mousetrap”, or in this case, building a better bore-cleaning patch. A real smart guy, Shane Smith, has invented a triangular patch that earned a patent. The U.S. Patent Office has awarded a utility patent for BoreSmith’s Triangle Patch™. This unique cleaning patch was designed by Shane Smith, a mathematician/physicist who employed his scientific and firearms knowledge to create innovative bore-cleaning products.
BoreSmith’s clever Triangle Patch™ (aka Pyramid Patch) presents more cleaning surface area to the bore wall than does a conventional square or round patch (of equivalent size). At the same time, the unique geometry makes Triangle Patches much less likely to jam in the barrel. This is because the notches in the sides of the triangle allow the patch to sit more uniformly on the jag (without bunching up). In addition, the Pyramid patch is must less likely to jam due to pleating. One reason conventional patches get stuck is unwanted 5-layer pleating. The special notches in the Pyramid patch remove all or most 5-layer pleating. As a result the patch does not bunch up and this also reduces rod bowing. SEE Triangle Patches HERE.
Triangle Patch Function and Geometry Explained (See 1:18 time-mark):
NOTE: Despite what you may see in this video, you should ALWAYS insert brushes and patches from the chamber end first, using a fitted cleaning rod bore guide. With bolt-action rifles, NEVER insert a cleaning rod (with brush or jag) in through the muzzle. This may damage the delicate crown of your barrel.
The Triangle Patches work great with Boresmith’s patented dual-diameter bore brushes:
Do you ever use military-style brass with swaged primer pockets? Then you can really benefit from the new LEE Ram Swage tool. This innovative swaging tool provides a fast, simple, and efficient method of removing the primer pocket crimp on milsurp brass.
Primer pocket swaging is necessary when reloading brass with crimped primer pockets. Many brands of brass for military (and some law enforcement) applications have this crimp. You may find such primer pocket crimps on a variety of milsurp brass types including: 9mm Luger, LEO .40 S&W, .45 ACP, .223 Rem (5.56×45), .308 Win (7.62×51), and .30-06 Springfield, as well as older European cartridge types such as 6.5×55. If you use a progressive press, this new LEE Ram Swage is a boon. Nothing reduces priming problems on a progressive press more than properly swaged primer pockets.
Why use milsurp brass? Surplus military and police department brass is a great low cost source of cases. It is typically very strong, long-lasting, and can often be acquired for a fraction of the cost of new commercial brass. For example, Lake City 7.62×51 (.308 Win) brass is excellent.
Note: This tool is designed for Boxer-primed cases only, not cases with Berdan Primers.
The Lee Ram Swage works on all single stage presses with 7/8″-14 frame threads, and rams which take common “universal” shell-holders. This new tool features spring-assisted case extraction, and an all-steel case guide. This ensures that your cases will be positively centered on the push rod. The swage holder, large or small, installs in seconds into your press ram with no adjustments required.
LEE’s engineers devised a clever “Shell-holderless design” for the LEE Ram Swage. This allows you to swage any small or large primer pocket, without swapping to a different size shell-holder. The hardened steel swage punch is automatically extracted from the primer pocket by five disc springs. The complete LEE Ram Swage set includes one guided 7/8″-14 threaded swage push die, with both large and small ram swage holder assemblies.
This week, Shooting USA TV spotlights the 2022 GAP Grind, the largest PRS Pro-Am Tactical match with nearly 400 competitors. The 10th Annual GA Precision/Elite Tactical GAP Grind PRO-AM was held September 30 through October 2, 2022 at the K&M Shooting Complex in Tennessee. The GAP Grind, the largest, most popular PRS match in the world, drew nearly 400 amateur and pro shooters from across the USA and from many other nations. Recognized as the premier PRO-AM precision rifle match with both individual and team competition, the GAP Grind has introduced thousands of new shooters to the sport since its inception. It was great to see the GAP Grind successfully mark its 10th Anniversary.
SHOW TIMES: This Shooting USA Episode airs Wednesday, November 16, 2022 at 9:00 PM Eastern and Pacific; 8:00 PM Central. If you miss the regular broadcast, you can stream the show at any time on Vimeo for $0.99 per episode.
In this video Eagle Eye Shooting Shares Highlights from the 2022 GAP Grind
Excellent Attendance at 10th Annual GAP Grind Event
The year’s largest PRS match drew hundreds of attendees, and more than 80,000 rounds were fired throughout the three-day event. In addition to competition stages, the GAP Grind featured a vendor area, live music and entertainment. Bushnell gave out $5,000 to the top place finishers and added over $5,000 worth of product to the prize table. Trophies were awarded to the top 5 teams, top 5 professionals, and to the top 5 amateurs.
Lots of Action, with 20+ Stages
The GAP Grind is a challenging, “high tempo” match with minimal down-time between stages. Over the course of 20+ stages, competitors will fire 200+ shots at a variety of steel, paper, moving, and reactive targets out to 1,200 yards. Targets vary in size/difficulty based on the shooter’s position, distance, and time allotted. Most stages include “stressors” — i.e. time limits or required movement(s).
This extensive, 45-minute video shows many of the 2022 GAP Grind Stages
GAP Grind Pro-Am Format — Seasoned Shooters Help Newcomers
The GAP Grind typically attracts nearly 400 competitors — half experienced shooters and the other half newcomers to the sport. The key to growing the shooting sports is attracting new shooters. The best way to bring in “new blood” seems to be the Pro-Am type format. At the GAP Grind, experienced shooters share their knowledge and guide the new shooters through the competition.
GAP Grind Hardware
You’ll find the latest and greatest PRS hardware at the GAP Grind. Over the past few seasons, most top competitors have “stepped down” from the 6.5/6mm Creedmoor to the smaller, more efficient 6mm Dasher, 6BRA, 6 GT and other 6mm cartridges. The Dasher offers excellent accuracy with less recoil than the 6.5 Creedmoor. Also, many competitors will be switching to the impressive new Zeiss FFP LRP S3 and S5 scopes in the months ahead.
Good news — this should eventually help ease the primer shortage. Fiocchi will be building a new primer production center in Arkansas. The new facility will be one of only six primer manufacturing operations in the USA and the only dedicated lead-free primer plant in the world. Fiocchi announced the selection of a 281-acre site in the Port of Little Rock, Arkansas for a new ammunition primer manufacturing facility. Representing a $41.5 million investment and a 120-person workforce expansion, the new primer production center will, eventually, provide much-needed primer supply relief for handloaders. The primers will also be used in Fiocchi’s factory ammo.
Maurizio Negro, Fiocchi Group CEO stated: “This groundbreaking represents another significant milestone in Fiocchi’s long-term plan to strengthen and expand our manufacturing capabilities and to bolster primer supplies not only for Fiocchi products but also to increase supplies for the ammunition manufacturing industry at large.” Part of Fiocchi’s vertical integration strategy, the new primer facility will allow the company to meet internal primer supply needs and provide second-sourcing for industry contracts.
New Plant Will Produce Lead-Free Primers
Fiocchi is a leader in lead-free and heavy-metal-free primers and is the only manufacturer of lead-free primers to receive NATO qualification. The new Arkansas facility will follow Fiocchi’s other commitments to sustainable technology: lead-free projectiles, non-toxic shot, and biodegradable components.
Arkansas Leaders Praise Fiocchi Decision to Build Facility in Arkansas
Arkansas Governor Asa Hutchinson stated: “I am pleased to celebrate Fiocchi’s growth, which is also a demonstration of the continued expansion of the firearms and ammunition industry in our state. Fiocchi’s decision to grow in Arkansas speaks to the significance of maintaining the business-friendly climate that Arkansas is becoming so well known for.” The new facility will bring 120 jobs to the Little Rock area.
Arkansas Secretary of Commerce Mike Preston praised Fiocchi’s decision to build a new plant in Arkansas: “For more than a century, Fiocchi has been a leader in its industry, and we have witnessed firsthand their commitment and excellence in business. This expansion will help Fiocchi reach more customers as they continue to strengthen their brand[.]” Pulaski County Judge Barry Hyde concurred: “Fiocchi joins a growing list of world-class international businesses choosing to locate at the Port of Little Rock. Fiocchi is a leader in sustainable technology, and we are proud to welcome their investment in Pulaski County.”
For more information about Fiocchi ammunition and primers, including inquiries about available positions, visitFiocchiUSA.com.
Thanksgiving is just 9 days away. What better way to celebrate the Thanksgiving season than to practice your marksmanship shooting some bearded gobblers (of the paper variety). Here’s our custom Turkey Target, ready for family fun this fall. This special Turkey Bullseye Target was created by our friend and Forum member Pascal (aka “DesertFrog”). It features a central bullseye with five rings, along with three smaller 3-ring circles. CLICK HERE for FREE Turkey Target.
If you prefer color targets, here’s another turkey target, courtesy of the NRA. Hone your skills on a trio of turkeys. The target features three red bullseyes, centered on the gobblers. You can print the target in black and white, but they look best in color. Click the image below to download a FREE printable PDF file.
Get a Full Set of Animal Targets
For your convenience, we’ve packaged the Turkey Target along with five (5) other varmint/animal-themed targets. These are all offered in .pdf (Adobe Acrobat) format for easy printing.
Norma has released a fascinating video showing how bullet, brass, and ammunition are produced at the Norma Precision AB factory which first opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed (at multiple points along the case length) to check metal grain structure and hardness. Before packing, each case is visually inspected by a factory worker.
The 
