Our friend Gavin Gear has just released an excellent video showing how to make a threaded Modified Case for use with the Hornady Lock-N-Load Overall Length Gauge. You can watch Gavin make a Modified Case start to finish in the video below:
Video Shows How to Drill and Tap Modified Case
Gavin has some clever tricks. First he uses a sizing die to hold the cartridge case during the threading process. Second he uses two drill bits in sequence — a smaller bit to ream out the primer pocket, and then a larger “M” bit to increase the hole diameter before threading the brass. Finally he leaves the threading tap IN the brass, locks the tailstock, and then “gently pulls on the quill” to remove the brass from the die held in his lathe (See 5:46 timemark).
Get the Correct 5/16″-36 RH Tap
Unfortunately, Hornady has selected an uncommon thread type for OAL Gauges. You probably won’t be able to buy the correct 5/16″ – 36 RH HSS Tap at your local hardware store. However you CAN order this special tap from Amazon for $9.99.
Modified Case Q & A — TECH TIPS
Why do I need a Modified Case?
Every serious reloader should have a Modified Case for each cartridge type they shoot. The reason is that this allows you to get very precise measurements of the length-to-lands in your chamber. When used with the Hornady OAL Gauge, with some practice, you should be able to get repeatable length-to-lands measurements within about 0.0015″. We generally do 4-5 measurements with the OAL Gauge and usually 3 or 4 will be “on the money”. NOTE: We recommend a gentle, easy pressure on the plastic pusher rod. Don’t push too hard or you will jam the bullet hard into the lands, which produces inconsistent results.
Can’t I Just Buy a Modified Case?
Hornady makes a variety of Modified Cases sold on Amazon and through retailers such as Midsouth. While Hornady makes modified cases for many standard cartridges, if you shoot a wildcat such as the 6mm Dasher or .284 Shehane, you’ll need to create a custom modified case. And even if you shoot a standard cartridge such as the .308 Win, you can get more consistent measurements with a custom Modified Case.
If you do decide to make your own modified case, you’ll want to start with a case that’s been fired in your rifle. That way you get the best fit to YOUR chamber. Also, you won’t need to expand the neck to provide bullet clearance. Then you need to drill out the primer pocket and tap the base of the case to match the threads on the Hornady OAL Gauge tool. Make at least two modified cases, as you’ll probably misplace one at some point.
MORE INFORMATION: Want to learn more? We published a much longer story in which Erik Cortina explains in greater detail how to made the Modified Case. That article illustrates the 5/16″ – 36 RH HSS Tap required and shows how to set up the lathe to drill and tap your case. If you are serious about making your own Modified Cases, you should Read the Full Article.
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Make Your Own Length-to-Lands Gauge to Check Bullet Position
Here’s a tip we feature every year or so, because it is something that costs nothing, yet can be very useful in the reloading process. With a simple, easy modification to a fired case, you can determine the length to lands in your rifle barrel. As long as you set the tension right, the measurements should be repeatable, and you’ve just saved yourself $43.93 — the combined cost of a Hornady C-1000 commercial OAL gauge ($37.99) and Modified Case ($5.94).
To achieve best accuracy with a rifle, you must control bullet seating depth very precisely, so all bullets end up in the same place relative to the entrance of the lands, every time. There may be multiple cartridge OALs which prove accurate. However, with each, you first need to determine a “zero” point — a reliable, and repeatable OAL where the bullet is “just touching” the lands.
There are tools, such as the Hornady (formerly Stoney Point) OAL Gauge, that will help you find a seating OAL just touching the lands. However, the tool requires that you use a special modified case for each cartridge you shoot. And, while we find that the Hornady OAL Gauge is repeatable, it does take some practice to get in right.
Make Your Own Length-to-Lands Gauge with a Dremel
Here’s an inexpensive alternative to the Hornady OAL tool — a slotted case. Forum member Andris Silins explais how to create a slotted case to measure length to the lands in your rifle:
“Here’s what I did to find length to lands for seating my bullets. I made four cuts into the neck of fire-formed brass. Then I pressed the bullet in lightly and chambered the entire gauge. As the cartridge chambers, the bullet slides back into the case to give you length to lands. It took less than five minutes to get it cut and working. A little light oil in the barrel just past the chamber helps ensure the bullet does not get stuck in the lands. It works great and is very accurate.
How to Adjust Tension — Length and Number of Neck Cuts
I made the cuts using a Dremel with a cut-off wheel. You can adjust tension two ways. First, you can make the cuts longer or shorter. Longer cuts = less tension. If you used only three cuts instead of four you would get more tension. The trick is to be gentle when you open and close the bolt. If you ram the bolt closed you may wedge the bullet into the lands. When you open the bolt it helps to keep a finger or two near by to guide the case out straight because the ejector wants to push it sideways.”
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Larry Medler has come up with a smart little invention — a simple, inexpensive Empty Chamber Indicator for rimfire rifles. It is made from a section of plastic “weed-wacker” line and a wooden ball from a hobby shop. Larry says he was inspired by Juniors who used something similar for their 17-Caliber Air Rifles.
How to Make the Empty Chamber Indicator
Construction Method: First, drill a 7/64″ diameter hole all the way through the 1″-diameter wooden ball. Then enlarge half of that 1″-long hole using a 13/64” diameter drill. Next insert an 8″ piece of heavy duty (0.095″ diameter) weed wacker line through the ball, leaving about 2″ on the side with the bigger-diameter hole. Then, with the short end of the line, fold over the last half-inch so the line is doubled-over on itself. Then slide the line into the ball, stuffing the doubled-over section through the 13/64″ (large) hole. Finally, pull the longer end of the line until the doubled-over section is flush with the outside of the ball. This gives you a sturdy line attachment without messy adhesives. When the assembly’s complete, hold the ECI by the tail and dip the ball in yellow paint. If you’re making more than one ECI, you can drill horizontal holes in a spare block of wood and use that as a drying rack.
At a Rimfire Sporter match like this, all shooters must have an Empty Chamber Indicator.
The Empty Chamber Indicator for Smallbore Rifles
Larry explains: “At all Highpower rifle matches, silhouette matches, and other shooting events I have attended, Open Bore Indicators (OBI), or what are now called Empty Chamber Indicators (ECI) have been mandatory. The NRA’s yellow ECI for Highpower rifles is easy to use and has been well-received by the shooters. However, I had not seen a truly workable ECI for 22 rimfire rifles — until I visited Michigan’s Washtenaw Sportsman’s Club where I saw juniors using ECIs for their 17 Caliber Air Rifles. Someone at the club made the empty chamber indicators by attaching an 8″ piece of weed wacker line to a 1″-diameter wooden ball, painted bright yellow. I now make similar ECIs for the 22 rimfire silhouette matches I run.”
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Setting optimal bullet seating depth is very important for maximum accuracy. While some cartridges and barrels may deliver good accuracy with a wide range of bullet seating depths, other barrels may be more fussy, and may strongly prefer a specific seating depth, such as .006″ in the lands or .020″ off. To get this kind of precision, you need to know the exact position of the lands in your barrel. In addition, because barrel throats tend to move as the round count goes up, you should check the position of the lands regularly on a competition rifle.
Today’s Saturday Videos demonstrate a number of methods for finding Length to Lands in your rifle barrel. We start with the most common method — using the Hornady O.A.L. Gauge with a threaded modified case. With some practice, and a refined touch, this is actually very accurate. After this, we offer videos that have alternative methods, each with its pros and cons. You should find a method that works for you, that can achieve results within a couple thousandths for multiple measurements.
Finding Cartridge Length to Lands with O.A.L. Gauge
Probably the most common method to find length to lands is using a Hornady O.A.L. Gauge Tool with a comparator on a set of calipers. We regularly use this method with a custom modified case for our 6mmBR rifle. Using the technique described below, we can get results within .0015″ or so three out of four times. We do recommend taking multiple measurements. As explained below, be consistent and do NOT push the gray plastic rod too fast or with too much force.
During this measurement process, the modified case, with a bullet in its neck, is inserted in the chamber. Go slow, take your time. Here are FIVE TIPS that will help you get repeatable and reliable length-to-lands measurements with the Hornady O.A.L. Gauge:
1. Start with a clean chamber and clean barrel throat.
2. Make sure the modified case is fully screwed down and seated on the O.A.L. Gauge. It can sometimes unscrew a bit during repeated measurements.
3. Insert the modified case slowly and gently, but ensure the shoulder of the modified case is fully seated on the end of the chamber.
4. Push the gray plastic rod GENTLY. It is common for the bullet to be tilted a bit. You want to allow the bullet to self-center in the throat BEFORE you apply much pressure. Then tap a couple times and push until you feel resistance. Do NOT push too hard — that will jam the bullet in the lands.
5. Repeat the measurement at least 3 more times. If you follow our instructions, you should, typically, get a repeatable measurement, within 0.0015″ or so, 3 out of 4 times.
NOTE: We’ve seen some folks struggle to get repeatable measurements with this tool. In most cases, they were going too fast and pushing too hard on the gray rod, creating a hard jam.
Brownells — Using Hornady O.A.L. Gauge with Modified Case
This Brownells video shows how to use the modified (threaded) case for the cartridge your rifle shoots. Attach it to the O.A.L. Gauge, then insert a bullet into the case neck and slide the tool into the chamber. It takes a little practice to get consistent results. After getting the measurement in the barrel, you ascertain the length to lands using a Hornady Bullet Comparator attached to your calipers.
Making Your Own Modified Case — Threading the Case End
This helpful video from our friend Gavin Gear of UltimateReloader.com shows how to create a custom modified case to use with a Hornady O.A.L. Gauge. You need to drill out the primer pocket area, then tap and thread the bottom of the case.
Ultimate Reloader Shows 3 Ways to Find the Lands
This video shows three different ways to measure distance to lands. First Gavin Gear shows how to use a Hornady O.A.L. Gauge with Modified Case. The second methods shows how to use a bit of Loctite INSIDE the neck to secure a bullet. Be sure there is NO Loctite on the outside of the neck — you don’t want that in your chamber! You place the case with bullet into the chamber, then close bolt to seat the bullet. After waiting 5-10 minutes for the Loctite to set, you remove the cartridge gently. The third method (time-mark 16:50) is a Jam method using a bolt with the firing pin assembly and ejector removed (so there is no extra pressure on the case). Gavin notes: “The bullet ogive can be colored with a permanent marker if you want to indicate lands contact.”
About this third Jam method, ace F-Class shooter Erik Cortina posted: “My method is actually the last one that Travis showed. The one where you let the lands push bullet in. But it is neck tension dependent. I also put die wax in bullet ogive to prevent it from sticking in the lands. The method of seating bullet deeper and deeper until bolt closes is the Alex Wheeler method. As you said, there are a tons of ways to measure this.”
Finding Length to Lands the Speedy Way
Here is another method to find length to lands that can work with an unmounted barrel. This method is explained by Thomas “Speedy” Gonzales, a top gunsmith and ace benchrest shooter. Speedy drops a case with bullet seated into the chamber and then adjusts the seating depth with an inline seating die until there is no sticking or resistance felt. He can then adjust the true length to lands easily with his micrometer seating die. If you don’t have a modified case and do not want to partially disassemble your bolt to take measurement, you might want to use Speedy’s method.
Finding Length to Lands Using Bolt Movement — Primal Rights
This video shows how to remove the firing pin assembly in your bolt. This way the bolt can be used to advance a case with bullet smoothly into the chamber. Then the bullet seated in the case neck will move back to “first touch” contact position. Then extract the case slowly and measure.
The video host states: “Overall length gauges and modified cases tend to be close, but never as precise as we would like them to be. Here we describe how to measure the length to your lands in your rifle as precisely as possible, using a caliper and bullet comparator.” NOTE: The host says a store-bought Modified Case may not deliver that exact same length from case base to lands as your own fired case. That is true, but as long as the commercial Modified Case gives you repeatable results, you have a functional reference point which you can then use to test seating depths relative to that measurement.
Finding Length to Lands Using Bullet in Case With Split-Cut Neck
Here is a common method that requires no special tools. Simply take a fired (no primer), neck-sized case and split the necks down vertically with a Dremel. Done right, this will hold the bullet in place when you chamber the unloaded round. As the bullet touches the rifling it will move back. As the cartridge chambers, the bullet slides back into the case to give you length to lands. This is not super-accurate but it is probably good enough for finding the length to lands for a hunting rifle. The video maker explains: “No need to purchase gauges for this if you are willing to sacrifice one case. With a little time and patience you can get good results with this method.” Further Explanation.
How to Adjust Tension — Length and Number of Neck Cuts
Forum member Andris Silins, who uses this method, explains: “I made the neck cuts using a Dremel with a cut-off wheel. You can adjust tension two ways. First, you can make the cuts longer or shorter. Longer cuts = less tension. If you used only three cuts instead of four you would get more tension. The trick is to be gentle when you open and close the bolt. If you ram the bolt closed you may wedge the bullet into the lands. When you open the bolt it helps to keep a finger or two near by to guide the case out straight because the ejector wants to push it sideways.” READ MORE.
Finding the Lands with HK Rifleworks
This is another video that demonstrates how to disassemble the bolt so that the firing pin assembly and spring does not apply pressure on the empty case which would affect the bullet as it touches the lands. The video maker shows how to use a Brownells bolt disassembly tool to quickly take the bolt apart (3:20 time-mark). Once you have a repeatable measurement, you know exactly where is “first touch”. Then you can adjust your seating depth to be into the lands, or jumping the bullets. Many benchrest shooters like to load “into the lands”. PRS/NRL shooters and hunters will generally prefer to jump their bullets .0020″ or more.
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Here’s a tip we feature every year or so, because it is something that costs nothing, yet can be very useful in the reloading process. With a simple, easy modification to a fired case, you can determine the length to lands in your rifle barrel. As long as you set the tension right, the measurements should be repeatable, and you’ve just saved yourself $47.66 — the combined cost of a Hornady commercial OAL gauge ($42.00) and Modified Case ($5.66).
To achieve best accuracy with a rifle, you must control bullet seating depth very precisely, so all bullets end up in the same place relative to the entrance of the lands, every time. There may be multiple cartridge OALs which prove accurate. However, with each, you first need to determine a “zero” point — a reliable, and repeatable OAL where the bullet is “just touching” the lands.
There are tools, such as the Hornady (formerly Stoney Point) OAL Gauge, that will help you find a seating OAL just touching the lands. However, the tool requires that you use a special modified case for each cartridge you shoot. And, while we find that the Hornady OAL Gauge is repeatable, it does take some practice to get in right.
Make Your Own Length-to-Lands Gauge with a Dremel
Here’s an inexpensive alternative to the Hornady OAL tool — a slotted case. Forum member Andris Silins explais how to create a slotted case to measure length to the lands in your rifle:
“Here’s what I did to find length to lands for seating my bullets. I made four cuts into the neck of fire-formed brass. Then I pressed the bullet in lightly and chambered the entire gauge. As the cartridge chambers, the bullet slides back into the case to give you length to lands. It took less than five minutes to get it cut and working. A little light oil in the barrel just past the chamber helps ensure the bullet does not get stuck in the lands. It works great and is very accurate.
How to Adjust Tension — Length and Number of Neck Cuts
I made the cuts using a Dremel with a cut-off wheel. You can adjust tension two ways. First, you can make the cuts longer or shorter. Longer cuts = less tension. If you used only three cuts instead of four you would get more tension. The trick is to be gentle when you open and close the bolt. If you ram the bolt closed you may wedge the bullet into the lands. When you open the bolt it helps to keep a finger or two near by to guide the case out straight because the ejector wants to push it sideways.”
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Erik Cortina is one of the nation’s top F-Class shooters. A member of Team Lapua-Brux-Borden, Erik has been a top performer at National and World F-Class Championships. Erik is also a very smart guy and a skilled toolsmith who has upgraded his shooting equipment in interesting ways. Today we feature three “How-To” videos from Erik. These show how to upgrade a SEB Coaxial Rest, how to improve the performance of an RCBS Chargemaster, and how to create your own Modified Case for measuring length to lands. Watch and learn…
1. How to Make a Modified Case for the Hornady OAL Tool
In this video, Forum member Erik Cortina shows how to create a custom modified case for use with the Hornady Lock-N-Load Overall Length Gauge (formerly the Stoney Point Tool). While Hornady sells modified cases for many standard cartridges, if you shoot a wildcat such as the 6mm Dasher or .284 Shehane, you’ll need to create a custom modified case. And even if you shoot a standard cartridge such as the .308 Win, you can get more consistent measurements if you make a custom modified case from a piece of brass fired in your chamber.
MORE INFORMATION: Want to learn more? We published a much longer story in which Erik explains in greater detail how to made the Modified Case. That article illustrates the 5/16″ – 36 RH HSS Tap required and shows how to set up the lathe to drill and tap your case. If you are serious about making your own Modified Cases, you should Read the Full Article.
2. How to Upgrade your SEB Co-Axial Joystick Rest
Joystick (coaxial) rests are used by top shooters in benchrest and F-Open disciplines. With coaxial rests, you can adjust both vertical and horizontal aim instantly in one fluid movement — there are no mariner wheels to spin or knobs to turn. Just gently stir the joystick to move up, down, or sideways. Erik Cortina explains: “If you want to get into F-Class (Open) and want to win, you should get a SEB rest. SEB makes an excellent product, but the one thing we upgrade automatically … is adding the F-Class feet. These have a bigger footprint and a spike on the bottom [so you can] dig the feet into the ground and make your rest a lot more stable.” In this video Erik installs a set of Blake Machine Co. F-Class feet. These feature a set-screw, so they are easy to attach and then remove for travel (no Loctite!). “Simple yet effective” declares Erik.
In the second half of the video (starting at 5:30), Erik installs a Dan Bramley Joystick Holder. This features two clamp-on cradles that hold the joystick crosswise below the top (see photo). This handy accessory ensures your handle always remains with the rest (and doesn’t get left at home when you travel to a big match). This joystick holder has been popular with competitors. Erik says, “The Bramley Joystick holder is $60.00 — money well spent.” To order, email Dan at dbramley [at] yahoo.com.
3. How to Make the RCBS ChargeMaster 1500 Work Better
Erik Cortina has been fiddling around with his RCBS ChargeMaster and he discovered something interesting. Through a series of tests he determined that the ChargeMaster dispensed slightly more precise charges when he trickled the last few 10ths of a grain on to the RCBS pan. Erik wasn’t expecting this result, but he confirmed there may be a slight benefit to this trickling method (as opposed to allowing the ChargeMaster to dispense the full charge). You can see Erik’s test procedure in this video:
We should note that Erik’s preferred method of weighing powder is to first dispense a slightly lower charge with the RCBS, transfer the pan to a laboratory-class Sartorius magnetic force restoration scale, then trickle up with his Omega (Dandy Products) Powder Trickler. However, if you don’t have a $800+ laboratory-grade scale, you might just try trickling on to the ChargeMaster pan.
MORE INFORMATION: We have published a more lengthy Bulletin Article that covers Erik’s Chargemaster Performance Findings in greater detail. That article has more photos plus a clever, bonus “Beep Defeat Tip”. If you own a Chargemaster, we recommend you READ the Full Article.
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Our friend Gavin Gear has just released an excellent video showing how to make a threaded Modified Case for use with the Hornady Lock-N-Load Overall Length Gauge. You can watch Gavin make a Modified Case start to finish in the video below:
Video Shows How to Drill and Tap Modified Case
Gavin has some clever tricks. First he uses a sizing die to hold the cartridge case during the threading process. Second he uses two drill bits in sequence — a smaller bit to ream out the primer pocket, and then a larger “M” bit to increase the hole diameter before threading the brass. Finally he leaves the threading tap IN the brass, locks the tailstock, and then “gently pulls on the quill” to remove the brass from the die held in his lathe (See 5:46 timemark).
Get the Correct 5/16″-36 RH Tap
Unfortunately, Hornady has selected an uncommon thread type for OAL Gauges. You probably won’t be able to buy the correct 5/16″ – 36 RH HSS Tap at your local hardware store. However you CAN order this special tap from Amazon for $9.99.
Modified Case Q & A — TECH TIPS
Why do I need a Modified Case?
Every serious reloader should have a Modified Case for each cartridge type they shoot. The reason is that this allows you to get very precise measurements of the length-to-lands in your chamber. When used with the Hornady OAL Gauge, with some practice, you should be able to get repeatable length-to-lands measurements within about 0.015″. We generally do 4-5 measurements with the OAL Gauge and usually 3 or 4 will be “on the money”. NOTE: We recommend a gentle, easy pressure on the plastic pusher rod. Don’t push too hard or you will jam the bullet hard into the lands, which produces inconsistent results.
Can’t I Just Buy a Modified Case?
Hornady makes a variety of Modified Cases sold on Amazon and through retailers such as Midsouth. While Hornady makes modified cases for many standard cartridges, if you shoot a wildcat such as the 6mm Dasher or .284 Shehane, you’ll need to create a custom modified case. And even if you shoot a standard cartridge such as the .308 Win, you can get more consistent measurements with a custom Modified Case.
If you do decide to make your own modified case, you’ll want to start with a case that’s been fired in your rifle. That way you get the best fit to YOUR chamber. Also, you won’t need to expand the neck to provide bullet clearance. Then you need to drill out the primer pocket and tap the base of the case to match the threads on the Hornady OAL Gauge tool. Make at least two modified cases, as you’ll probably misplace one at some point.
Erik Cortina Makes a Modified Case
If you want to learn more about making Modified Cases, top F-Class shooter Erik Cortina has also created a helpful video showing the process he uses to make modified cases. In Erik’s video, he shows how he taps a case to work with the Hornady Lock-N-Load Overall Length Gauge (formerly the Stoney Point Tool). Erik also explains how to get the best results when using the Modified Case to measure length to lands.
MORE INFORMATION: Want to learn more? We published a much longer story in which Erik explains in greater detail how to made the Modified Case. That article illustrates the 5/16″ – 36 RH HSS Tap required and shows how to set up the lathe to drill and tap your case. If you are serious about making your own Modified Cases, you should Read the Full Article.
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Our friend Gavin Gear has just released an excellent video showing how to make a threaded Modified Case for use with the Hornady Lock-N-Load Overall Length Gauge. You can watch Gavin make a Modified Case start to finish in the video below:
Video Shows How to Drill and Tap Modified Case
Gavin has some clever tricks. First he uses a sizing die to hold the cartridge case during the threading process. Second he uses two drill bits in sequence — a smaller bit to ream out the primer pocket, and then a larger “M” bit to increase the hole diameter before threading the brass. Finally he leaves the threading tap IN the brass, locks the tailstock, and then “gently pulls on the quill” to remove the brass from the die held in his lathe (See 5:46 timemark).
Get the Right 5/16″-36 RH Tap
Unfortunately, Hornady has selected an uncommon thread type for OAL Gauges. You probably won’t be able to buy the correct 5/16″ – 36 RH HSS Tap at your local hardware store. However you CAN order this special tap from Amazon for $9.99.
Why do I need a Modified Case?
Every serious reloader should have a Modified Case for each cartridge type they shoot. The reason is that this allows you to get very precise measurements of the length-to-lands in your chamber. When used with the Hornady OAL Gauge, with some practice, you should be able to get repeatable length-to-lands measurements within about 0.015″. We generally do 4-5 measurements with the OAL Gauge and usually 3 or 4 will be “on the money”. NOTE: We recommend a gentle, easy pressure on the plastic pusher rod. Don’t push too hard or you will jam the bullet hard into the lands, which produces inconsistent results.
Can’t I Just Buy a Modified Case?
Hornady makes a variety of Modified Cases sold on Amazon and through retailers such as Midsouth. While Hornady makes modified cases for many standard cartridges, if you shoot a wildcat such as the 6mm Dasher or .284 Shehane, you’ll need to create a custom modified case. And even if you shoot a standard cartridge such as the .308 Win, you can get more consistent measurements with a custom Modified Case.
If you do decide to make your own modified case, you’ll want to start with a case that’s been fired in your rifle. That way you get the best fit to YOUR chamber. Also, you won’t need to expand the neck to provide bullet clearance. Then you need to drill out the primer pocket and tap the base of the case to match the threads on the Hornady OAL Gauge tool. Make at least two modified cases, as you’ll probably misplace one at some point.
Erik Cortina Makes a Modified Case
If you want to learn more about making Modified Cases, top F-Class shooter Erik Cortina has also created a helpful video showing the process he uses to make modified cases. In Erik’s video, he shows how he taps a case to work with the Hornady Lock-N-Load Overall Length Gauge (formerly the Stoney Point Tool). Erik also explains how to get the best results when using the Modified Case to measure length to lands.
MORE INFORMATION: Want to learn more? We published a much longer story in which Erik explains in greater detail how to made the Modified Case. That article illustrates the 5/16″ – 36 RH HSS Tap required and shows how to set up the lathe to drill and tap your case. If you are serious about making your own Modified Cases, you should Read the Full Article.
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In this video, Forum member Erik Cortina shows how to create a custom modified case for use with the Hornady Lock-N-Load Overall Length Gauge (formerly the Stoney Point Tool). While Hornady sells modified cases for many standard cartridges, if you shoot a wildcat such as the 6mm Dasher or .284 Shehane, you’ll need to create a custom modified case*. And even if you shoot a standard cartridge such as the .308 Winchester you can get more consistent measurements if you make a custom modified case from a piece of brass fired in your chamber.
The process is straight-forward. Take a piece of brass fired in your chamber and full-length size it (with about .002″ shoulder bump). Then you need to drill out the primer pocket. Erik uses a mini-lathe for the operation, but this general process can be done with a drill press or other tools. Erik shows how to do this with a 0.290″ HSS (High Speed Steel) drill bit on a mini-lathe. After drilling the hole comes the tricky part — you need to tap the case with the precise 5/16″ x 36 threads per inch (tpi) right-hand thread that matches the male thread on the O.A.L. Gauge. This 5/16″ x 36 tpi tap is pretty uncommon, but you can order it from Amazon.com if you can’t source it locally.
If you use a mini-lathe, Erik suggests loosening the tailstock slightly, so it can float while cutting the threads. Erik also says: “Make sure you get the tap on pretty tight — it’s going to want to spin.” Erik turns the case at about 100 rpm when tapping the threads. Once the case and tap are rigged, the actual tapping process (see video at 6:00) takes only a few seconds. While the mini-lathe makes the tapping process go more quickly, the threading can also be done with other systems.
TIP: Don’t just make one modified case, make three. That gives you one for your range kit, one for your home reloading bench, plus a spare (since you WILL eventually lose or misplace one).
Here’s the Stuff You Need
5/16″-36 TPI Threading Tap
The required thread is somewhat uncommon. You need a 5/16″ – 36 tpi Right Hand Thread Tap. If you can’t find it locally, Amazon.com carries the correct tap. Erik notes: “The 5/16-36 tpi tap is not a common size. I think Hornady did this on purpose to make it more difficult for the average guy to make his own modified cases.”
0.290″ Drill Bit
Erik uses an 0.290″ HSS “L” drill bit. (This “L” Letter Gauge code designates a 0.290″ diameter bit). A close metric equivalent would be 7.3 mm (0.286″). Erik says: “A 9/32″ drill will also work but it will be harder to run the tap in since the hole will be .281″ instead of .290″ with the Letter Gauge L bit.”
Tips for Using O.A.L. Gauge with Modified Case
We’ve noticed that many folks have trouble getting reliable, consistent results when they first start using the Hornady O.A.L. Gauge (formerly the Stoney Point Tool). We’ve found this is usually because they don’t seat the modified case properly and because they don’t use a gentle, consistent method of advancing the bullet until it just kisses the lands.
Here is our suggested procedure for use the O.A.L. Gauge. Following this method we can typically make three of four measurements (with the same bullet), all within .001″ to .0015″. (Yes, we always measure multiple times.)
1. Clean your chamber so there is no build-up of carbon, debris, or lube. Pay particular attention to the shoulder area.
2. Screw the modified case on to the O.A.L. Gauge. Make sure it is seated firmly (and doesn’t spin loose). Note, you may have to re-tighten the modified case after insertion in the chamber.
3. Place your selected bullet so that the ogive (max bullet diameter) is behind the case mouth. This prevents the bullet from “snagging” as you insert the tool in the action.
4. Insert the O.A.L. Gauge into your chamber smoothly. Push a little until you feel resistance. IMPORTANT — You need to ensure that the shoulder of the modified case is seated firmly against the front of your chamber. You may have to wiggle and twist the tool slightly. If you do not have the modified case seated all the way in, you will NOT get a valid measurement.
5. Advance the bullet slowly. (NOTE: This is the most important aspect for consistency!). Push the rod of the O.A.L. tool gently towards the chamber. DON’T shove it hard! Easy does it. Stop when you feel resistance.
6. IMPORTANT. After gently pushing on the rod, give the end of the rod a couple forward taps with your finger. If your bullet was slightly skewed, it may have stopped too far back. Adding a couple extra taps will fix that. If the bullet moves after the taps, then again push gently on the rod. NOT too much! You just want to push the bullet until it just “kisses” the lands and then stops. Do NOT jam the bullet into the rifling. If you do that you will never get consistent results from one measurement to the next.
* For a $15.00 fee, Hornady will make a custom modified case for you if you send two fired pieces of brass. Send two fired cases and $15.00 check to: Hornady Manufacturing, Attn: Modified Cases, 108 S. Apollo St., Alda, NE 68810. More Info HERE.
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Erik Cortina is one of the nation’s top F-Class shooters. A member of Team Lapua-Brux-Borden, Erik has been a top performer at National and World F-Class Championships. Erik is also a very smart guy and a skilled toolsmith who has upgraded his shooting equipment in interesting ways. Today we feature three “How-To” videos from Erik. These show how to upgrade a SEB Coaxial Rest, how to improve the performance of an RCBS Chargemaster, and how to create your own Modified Case for measuring length to lands.
1. How to Upgrade your SEB Co-Axial Joystick Rest
Joystick (coaxial) rests are used by top shooters in benchrest and F-Open disciplines. With coaxial rests, you can adjust both vertical and horizontal aim instantly in one fluid movement — there are no mariner wheels to spin or knobs to turn. Just gently stir the joystick to move up, down, or sideways. Erik Cortina explains: “If you want to get into F-Class (Open) and want to win, you should get a SEB rest. SEB makes an excellent product, but the one thing we upgrade automatically … is adding the F-Class feet. These have a bigger footprint and a spike on the bottom [so you can] dig the feet into the ground and make your rest a lot more stable.” In this video Erik installs a set of Blake Machine Co. F-Class feet. These feature a set-screw, so they are easy to attach and then remove for travel (no Loctite!). “Simple yet effective” declares Erik.
In the second half of the video (starting at 5:30), Erik installs a Dan Bramley Joystick Holder. This features two clamp-on cradles that hold the joystick crosswise below the top (see photo). This handy accessory ensures your handle always remains with the rest (and doesn’t get left at home when you travel to a big match). This joystick holder has been popular with competitors. Erik says, “The Bramley Joystick holder is $60.00 — money well spent.” To order, email Dan at dbramley [at] yahoo.com.
2. How to Make a Modified Case for the Hornady OAL Tool
In this video, Forum member Erik Cortina shows how to create a custom modified case for use with the Hornady Lock-N-Load Overall Length Gauge (formerly the Stoney Point Tool). While Hornady sells modified cases for many standard cartridges, if you shoot a wildcat such as the 6mm Dasher or .284 Shehane, you’ll need to create a custom modified case. And even if you shoot a standard cartridge such as the .308 Win, you can get more consistent measurements if you make a custom modified case from a piece of brass fired in your chamber.
MORE INFORMATION: Want to learn more? We published a much longer story in which Erik explains in greater detail how to made the Modified Case. That article illustrates the 5/16″ – 36 RH HSS Tap required and shows how to set up the lathe to drill and tap your case. If you are serious about making your own Modified Cases, you should Read the Full Article.
3. How to Make the RCBS ChargeMaster 1500 Work Better
Erik Cortina has been fiddling around with his RCBS ChargeMaster and he discovered something interesting. Through a series of tests he determined that the ChargeMaster dispensed slightly more precise charges when he trickled the last few 10ths of a grain on to the RCBS pan. Erik wasn’t expecting this result, but he confirmed there may be a slight benefit to this trickling method (as opposed to allowing the ChargeMaster to dispense the full charge). You can see Erik’s test procedure in this video:
We should note that Erik’s preferred method of weighing powder is to first dispense a slightly lower charge with the RCBS, transfer the pan to a laboratory-class Sartorius magnetic force restoration scale, then trickle up with his Omega (Dandy Products) Powder Trickler. However, if you don’t have a $800+ laboratory-grade scale, you might just try trickling on to the ChargeMaster pan.
MORE INFORMATION: We have published a more lengthy Bulletin Article that covers Erik’s Chargemaster Performance Findings in greater detail. That article has more photos plus a clever, bonus “Beep Defeat Tip”. If you own a Chargemaster, we recommend you READ the Full Article.
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Many short-range Benchresters have thought about converting their 6 PPC to shoot a 30BR for score matches, or a Dasher for mid-range (or even 1000-yard) games. That way you have a rifle that does double duty, giving you the most bang for your buck. Though an action with a PPC bolt won’t normally work with 30BR/6BR/Dasher cases with their larger .308-class rim (0.4728″ diameter), there is a pretty easy solution that allows you to cycle these bigger cartridges with a 6PPC-style bolt (designed to fit .220 Russian rims).
“Rebating case rims … lets you shoot a 30BR in score matches using your PPC action. All you need is a new barrel. This saves buying another bolt, receiver, or rifle.” — Butch Lambert
Butch Lambert of ShadeTree Engineering provided this tip. Butch notes that many 6 PPC benchrest group shooters also enjoy shooting in score matches. But to be really competitive in the BR for score game, that means shooting a 30BR, which has a wider, .308-class rim (0.4728″ diameter). Likewise, if you want to compete in 600-yard registered BR events or in varmint matches, you probably want to run a bigger case, such as the 6BR, 6mm Dasher, or 6-6.5×47. Those cartridges also have the larger 0.4728″ rims.
To convert a PPC-boltface action to shoot the bigger cases you can spend a ton of money and buy a new bolt. That can cost hundreds of dollars. The simpler solution is to turn down the diameter of the larger cases on a lathe. Butch explains: “We’ve seen plenty of interest in rebating case rims. This lets you shoot a 30BR in score matches using your PPC action. All you need is a new barrel. This saves buying another bolt, receiver, or rifle if you have a PPC boltface. Anyone who has access to a lathe can do this job pretty easily. Yesterday I turned 150 case in about an hour.” Below is the lathe form tool Butch uses to rebate the case rims.
Cutting Head for Rebating Rims
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In this video, Forum member Erik Cortina shows how to create a custom modified case for use with the Hornady Lock-N-Load Overall Length Gauge (formerly the Stoney Point Tool). While Hornady sells modified cases for many standard cartridges, if you shoot a wildcat such as the 6mm Dasher or .284 Shehane, you’ll need to create a custom modified case*. And even if you shoot a standard cartridge such as the .308 Winchester you can get more consistent measurements if you make a custom modified case from a piece of brass fired in your chamber.
The process is straight-forward. Take a piece of brass fired in your chamber and full-length size it (with about .002″ shoulder bump). Then you need to drill out the primer pocket. Erik uses a mini-lathe for the operation, but this general process can be done with a drill press or other tools. Erik shows how to do this with a 0.290″ HSS (High Speed Steel) drill bit on a mini-lathe. After drilling the hole comes the tricky part — you need to tap the case with the precise 5/16″ x 36 threads per inch (tpi) right-hand thread that matches the male thread on the O.A.L. Gauge. This 5/16″ x 36 tpi tap is pretty uncommon, but you can order it from Amazon.com if you can’t source it locally.
If you use a mini-lathe, Erik suggests loosening the tailstock slightly, so it can float while cutting the threads. Erik also says: “Make sure you get the tap on pretty tight — it’s going to want to spin.” Erik turns the case at about 100 rpm when tapping the threads. Once the case and tap are rigged, the actual tapping process (see video at 6:00) takes only a few seconds. While the mini-lathe makes the tapping process go more quickly, the threading can also be done with other systems.
TIP: Don’t just make one modified case, make three. That gives you one for your range kit, one for your home reloading bench, plus a spare (since you WILL eventually lose or misplace one).
Here’s the Stuff You Need
5/16″-36 TPI Threading Tap
The required thread is somewhat uncommon. You need a 5/16″ – 36 tpi Right Hand Thread Tap. If you can’t find it locally, Amazon.com carries the correct tap. Erik notes: “The 5/16-36 tpi tap is not a common size. I think Hornady did this on purpose to make it more difficult for the average guy to make his own modified cases.”
0.290″ Drill Bit
Erik uses an 0.290″ HSS “L” drill bit. (This “L” Letter Gauge code designates a 0.290″ diameter bit). A close metric equivalent would be 7.3 mm (0.286″). Erik says: “A 9/32″ drill will also work but it will be harder to run the tap in since the hole will be .281″ instead of .290″ with the Letter Gauge L bit.”
Tips for Using O.A.L. Gauge with Modified Case
We’ve noticed that many folks have trouble getting reliable, consistent results when they first start using the Hornady O.A.L. Gauge (formerly the Stoney Point Tool). We’ve found this is usually because they don’t seat the modified case properly and because they don’t use a gentle, consistent method of advancing the bullet until it just kisses the lands.
Here is our suggested procedure for use the O.A.L. Gauge. Following this method we can typically make three of four measurements (with the same bullet), all within .001″ to .0015″. (Yes, we always measure multiple times.)
1. Clean your chamber so there is no build-up of carbon, debris, or lube. Pay particular attention to the shoulder area.
2. Screw the modified case on to the O.A.L. Gauge. Make sure it is seated firmly (and doesn’t spin loose). Note, you may have to re-tighten the modified case after insertion in the chamber.
3. Place your selected bullet so that the ogive (max bullet diameter) is behind the case mouth. This prevents the bullet from “snagging” as you insert the tool in the action.
4. Insert the O.A.L. Gauge into your chamber smoothly. Push a little until you feel resistance. IMPORTANT — You need to ensure that the shoulder of the modified case is seated firmly against the front of your chamber. You may have to wiggle and twist the tool slightly. If you do not have the modified case seated all the way in, you will NOT get a valid measurement.
5. Advance the bullet slowly. (NOTE: This is the most important aspect for consistency!). Push the rod of the O.A.L. tool gently towards the chamber. DON’T shove it hard! Easy does it. Stop when you feel resistance.
6. IMPORTANT. After gently pushing on the rod, give the end of the rod a couple forward taps with your finger. If your bullet was slightly skewed, it may have stopped too far back. Adding a couple extra taps will fix that. If the bullet moves after the taps, then again push gently on the rod. NOT too much! You just want to push the bullet until it just “kisses” the lands and then stops. Do NOT jam the bullet into the rifling. If you do that you will never get consistent results from one measurement to the next.
* For a $15.00 fee, Hornady will make a custom modified case for you if you send two fired pieces of brass. Send fired cases and $15.00 check to: Hornady Manufacturing, Attn: Modified Cases, 108 S. Apollo St., Alda, NE 68810. More Info HERE.
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