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November 2nd, 2018

Hornady Opens Second Nebraska Production Facility

Hornady Cornhusker ammo ammunition production facility plant Governor Nebraska

Hornady has opened a second production facility in Nebraska, 6 miles down the road from the main Hornady plant in Grand Island, NE. The new 150,000-square-foot production and shipping facility was christened with a ceremony featuring politicians and 1000 guests. Nebraska Governor Pete Ricketts commended Hornady during the facility’s grand opening, thanking the company for its significant investments in the state of Nebraska.

Hornady was founded by J.W. Hornady in 1949. The company started in a small shop on Fourth Street in Grand Island. Hornady opened its main plant just west of Grand Island in 1958. The new Hornady ‘West’ facility showcases the company’s growth over nearly 70 years. The Hornady West facility has already started shipping, with products heading out its doors in early October.

Hornady broke ground on the project in 2017 and finally unveiled Hornady West in late October. The 150,000 square-foot building will house Hornady ammunition production, packaging, and inspection, as well as the distribution center. Nestled on 320 acres on the former Cornhusker Army Ammunition Plant, Hornady intends to augment the facility over time, eventually introducing R&D capabilities as well as other support services for production operations.

Bullet and Brass Production Unchanged
The new plant will produce loaded ammo. Hornady bullets and cartridge brass will continue to be made at Hornady headquarters in Grand Island. According to Guns.com: “The company has no intention of abandoning any current manufacturing facilities, instead just moving services such as ammo, loading, packaging and its distribution center to Hornady West.”

Big Time Investments in the Nebraska Economy
“Over the last five years, Hornady has spent nearly a half a billion dollars in Nebraska through payroll and all the other investments they make here in our state. They’ve, over the last several years, contributed $1.7 million to state and local charities. Again, continuing to invest to make Nebraska a great place,” said Governor Ricketts.

“We are extremely excited for this new building, this new facility. It’s a great operation for our employees,” V.P. Jason Hornady told local news outlet KSNB. “It is going to make us a far more efficient company.”

Founded in 1949, Hornady® Manufacturing Company is a family-owned business headquartered in Grand Island, Nebraska, that manufactures reloading tools, ammunition, bullets, shooting accessories, and security products.

Permalink Bullets, Brass, Ammo, News No Comments »
March 22nd, 2014

Video Shows Hornady Ammo and Bullet Production Processes

Ever wondered how Hornady bullets and ammunition are made? You’ll see every stage of production in this interesting video from the Outdoor Channel. Starting with raw materials (lead, copper, and brass), this 9-minute “factory tour” video shows how bullet cores are produced, how jackets are crafted, and how cartridge cases are formed, headstamped, and inspected. If you watch carefully you’ll also see the massive, multi-stage cartridge loading machines. Now one of the most successful manufacturers of ammunition and reloading components in the world, Hornady Manufacturing has come a long way from its early days. In 1949, Founder Joyce Hornady started the company “making bullets… in a garage down on 4th street” in Grand Island, Nebraska.

Lead cylinders are pressed into lead wire used for bullet cores.
Hornady factory bullets ammunition

Spools of flat copper are fed into cupping machines. The punched cups become bullet jackets.
Hornady factory bullets ammunition

All cartridge cases and loaded rounds are hand-inspected.
Hornady factory bullets ammunition

Hornady Manufacturing — The Early Years
During World War II, Joyce Hornady served as a marksmanship instructor at the Cornhusker Army Ammunition Plant. Following the War, Joyce and his family stayed in Grand Island, Nebraska and opened a small sporting goods retail store that sold everything from basketballs to shooting supplies.

After WWII, shooters and hunters used surplus military ammunition. This surplus ammo however, did not offer the accuracy or performance needed for target shooting, big game, or varmint hunting. Recognizing the need for better bullets, Hornady and his original partner Vernon Speer built a machine that converted spent 22 rimfire cases into bullet jackets, and then into bullets. The business relationship between Hornady and Speer later faltered, and Vernon Speer moved to Lewiston, Idaho. Using a surplus bullet assembly press in a rented garage on 4th Street in Grand Island, Nebraska, Joyce Hornady began to produce his own .30-caliber bullet.

The first year of business, Hornady Bullets had total sales of $10,000 – a figure that increased three-fold the next year. Hornady added equipment and workers, confident that more growth lay ahead. During the Korean War, Hornady earned contracts to produce a variety of products not associated with bullets — aluminum hearts for bracelets, and condenser cans for the government. After the war, the can material and the technology developed to produce them was utilized to make ultra-thin copper jackets for varmint bullets.

In 1958, the company moved to its present location on the west edge of Grand Island. The new, larger facility featured an 8,000-square-foot plant. In 1960, Hornady added a 200-yard underground testing facility.

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June 18th, 2012

Zombie-Themed Nebraska Match Features $160,000 in Prizes

Hornady Mfg., with help from the Nebraska Army National Guard, is hosting Pandemic 2012, a zombie-themed fun shoot on June 29 through July 1, 2012. The “Zombies in the Heartland / Pandemic 2012″ three-gun event will be held at the Heartland Public Shooting Park in Grand Island, Nebraska. This event will feature $160,000 worth of prizes — the largest prize table in Nebraska shooting sports history.

pandemic 2012 zombie shoot

CLICK HERE for Match Manual and Rulebook | CLICK HERE to Register for Pandemic 2012

Complete information on the match is available at ZombiesintheHeartland.com. The match, limited to 375 participants, includes combined pistol, rifle, and shotgun stages. Two entry levels are offered. A $175.00 fee buys entry into the eight (8) main Pandemic 2012 stages. For another $100.00 ($275.00 total), shooters can compete in the six (6) Sidematch Stages. Targets will be mostly reactive, with “Hordes of steel Zombie targets [that] will either, fall over, move or blow apart.” The maximum target distance (for rifles) will be 45 yards, so this is very much an close-in speed shooting event.

“Zombies in the Heartland / Pandemic 2012 has been extremely well received by our friends in the industry who have generously donated over $160,000 in prizes,” said Neil Davies, Hornady Marketing Director. “Thanks to all the sponsors, everyone who participates in the match will have the opportunity to claim a prize.” The prize table will include pistols, rifles, shotguns, scopes, AR uppers, gun parts, and gear of all kinds. A complete list of sponsors and merchandise values can be found on the Pandemic 2012 Prize Table Webpage.

Pandemic 2012

Pandemic 2012 should provide a fun and entertaining shooting event unlike anything competitors have experienced before. The Sportsman Channel and the Outdoor Channel will cover the event. In addition to the main stages, an optional Charity CQB Shoot House will feature a maze of walls, smoke, lights and sound, and reactive zombie targets. Competitors will be armed with a green-laser-equipped airsoft M-4 with over 100 rounds of airsoft ammunition. A run through the CQB Shoot House costs $5.00 extra, with all proceeds donated to the Honored American Veterans Afield (HAVA) charity.

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