Starline Brass offers a series of videos with helpful reloading tips. Focused primarily on pistol cartridges, these short videos can help anyone get started with metallic cartridge reloading. If you load pistol rounds on a progressive, this video series is particularly helpful. The on-camera host is Hunter Pilant, son of Carroll Pilant of Sierra Bullets.
Preventing Double Charges
Tip: Use a bulky powder that fills your case more than half way with a correct charge. This will overfill the case if it is double-charged, making it very difficult to seat a bullet.
Tumble New Brass Before Loading the First Time
Tip: Tumble new pistol cartridge brass in used media for 30 minutes before loading for the first time. This will add enough graphite (carbon residue) to smooth case entry into dies. You can also lube the case mouths with graphite, or use spray lube.
Powder Through Expander — How to Eliminate Hang-ups
Tip: When loading pistol brass with a progressive press, sometime the powder-through expander is hard to remove, especially with short cases. There are two fixes — first, try deburring the inside of the case mouth on your cases. Second, the radius of the powder through expander plug can be modified to smooth entry and exit (see photo). Starline will do this modification for free.
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When you need ammo fast — lots of ammo, it’s hard to beat a progressive reloading press for output. We use progressive presses to load handgun ammo and .223 Rem cartridges for varmint safaris. With good dies, and proper press set-up, today’s progressive presses can produce surprisingly uniform and accurate ammo. No, you won’t see Benchrest Hall-of-Famers loading PPC cartridges on progressives. However, if you need 1000 rounds for your next prairie dog adventure, you should consider getting a progressive. Below you can see a Hornady Lock-N-Load AP configured to load .308 Winchester in bulk.
UltimateReloader.com has published helpful Tips to Optimize Progressive Rifle Loading. No matter whether you have a Red (Hornady), Green (RCBS), or Blue (Dillon) progressive, this article can help you load more efficiently and produce better results. Here are some highlights:
Proper Brass Prep
Just like a good paint job requires good prep work, great rifle ammo requires good brass prep. In order to make sure your rifle loading goes smoothly, make sure to perform the following brass prep steps:
Clean the brass (tumble, ultrasonic, etc.)
Inspect brass for cracks, deep dents, etc.
For military brass: de-prime, ream/swage primer pockets, size with small-base sizer die (small base usually optional).
Measure brass length — if too long, size and then trim.
Final inspection before loading.
Cleaning primer pockets may be something you’ll consider (I don’t clean primer pockets except for rare cases or match ammo).
Smooth and Steady Pace
Since you’re loading rifle ammunition on a progressive, you’re already saving a load of time, so there’s no need to rush things! Attention to detail is super-important for safety and for good results. Always keep an eye on powder level (goes down FAST) and what’s happening at each station.
The Right Press and Press Setup
Look for a heavy-duty, well-built press that will stand up to rifle loading. You’ll also want to make sure your powder measure will have the proper capacity (~25 grains for .223, ~50 grains for 308). If you are bulk reloading, ensure you have enough stations for sizing, charging, powder check, bullet feed, bullet seating, and (optional) bullet crimp.
More Ultimate Reloader Resources for Users of Progressive Presses:
Service Rifle shooters and varminters burn through a lot of ammunition. If you’re shooting more than 250 rounds of ammo a month, you may want to consider getting a progressive press — at least for your practice and varmint ammo. New technologies have made today’s progressives more efficient than ever. RCBS has developed a rifle-bullet feeding system that works with the RCBS Pro 2000 Progressive. The bullet-feeder can also be fitted to some Dillon units with modifications. There are four main components to the RCBS rifle-bullet feeder system: 1) base and two-piece adjustable column; 2) collator (bowl and motor); 3) drop tube and shutoff assembly; and 4) bullet feed die assembly.
Our friend Gavin Gear has tested the RCBS bulet feeder on an RCBS Pro 2000 for his UltimateReloader.com website. You can see his hands-on video review above. I’m pleased Gavin did this review because I have a Pro 2000 myself, and I can confirm that it is a very good machine. It is sturdy, the rotary-style powder measure is very precise, and the strip primer system works great. (I can change from small primer feeding to large primer feeding in a couple of minutes — honest.) I’ve also found the strip primer system virtually foolproof — so long as you insert the strips in the right direction! I haven’t used the Bullet Feeder yet, but you can see the Pro 2000 in action with the feeder in Gavin’s video above.
On UltimateReloader.com, Gavin puts the RCBS Bullet Feeder through its paces. Gavin writes: “As you can see from this picture (at left), the RCBS Rifle Bullet Feeder adds quite a bit of overall height to the progressive reloader.This is the case with all bullet feeders that use a collator (some add more than others). One of the reasons that these units are tall is to allow for a sufficient ‘buffer’ of dropped bullets so that the collator can keep up with fluctuations in loading speed and to allow enough ‘stack weight’ on the column of bullets so that they drop/feed correctly.” As fitted to the Pro 2000, Gavin says the bullet feeder system achieves “very efficient loading with excellent COL consistency and bullet concentricity.”
RCBS rolled out some handy new products at SHOT Show 2012. The first item will be welcomed by AR and Service Rifle shooters who reload inexpensive military .223 Rem (5.56×45) and .308 Win (7.62×51) brass. RCBS now has a Primer Pocket Swager Bench Tool that removes military primer pocket crimps quickly and easily. Watch the video and you can see how effortlessly it does the job in just seconds. A hardened steel rod supports the case from the inside allowing the case to float for perfect alignment with the swager head. The RCBS Swager comes complete wtih hardened steel small and large swaging heads and rods to accommodate cases 22-caliber and larger.
We think the RCBS Swager certainly rivals Dillon’s Super Swage 600 which performs the same task. The Dillon employs a vertical (up/down) lever, while the new RCBS Swager uses a horizontal lever arm, with a nice cushioned handle. MSRP on the RCBS Swager is $106.00 compared to $100.95 for the Dillon Super Swage. Either tool will pay for itself by allowing you to reload inexpensive milsurp brass.
RCBS Adds Universal Shell-Holder to Trim Pro
RCBS has also updated its popular Trim Pro® case trimmer with the addition of a spring-loaded universal shell holder. This has spring-loaded jaws that can hold anything from a 17 Fireball case up to the large magnums. No more fiddling around with cartridge-specific shell-holders — you just snap your cases (of any size) in and out of the spring-loaded jaws. The system works well and the jaws hold cases securely during the trimming process. Again, watch the video to see the system in action.
Pistol Bullet-Feeder Kit
Last but not least, RCBS has released an inexpensive, gravity-fed bullet feeding system. Much cheaper and simpler than a motor-driven feeder, this system, which combines a tube with a special die, reliably drops pistol bullets, one by one, as you operate your progressive press. Importantly, this manual bullet-feeder works with jacketed, plated, cast or swaged lead bullets. (Some other bullet feeders cannot handle lead bullets). This device should be a major time-saver for those who load a lot of pistol rounds.
This Editor was sufficiently impressed with the gravity-fed bullet feeder that I ordered one for my own RCBS Pro 2000 Progressive. Note, however, the RCBS feeders work on Dillon and Hornady presses also — these Bullet Feeder Kits are designed to be used with ANY 7/8″-14 threaded progressive press. Each clear tube holds 20-25 bullets depending on weight and profile. Two bullet tubes are included with each unit. Extra bullet tubes sold separately. MSRP is just $36.00.
RCBS 2012 Rebate — $10 Off $50.00 Order
RCBS has a “Get Green” Rebate Offer that runs through December 31, 2012. When you purchase $50.00 of any RCBS product, you qualify for a $10.00 mail-in rebate. Then, earn a bonus $5.00 mail-in rebate when you purchase one of the following: 5 sleeves of Federal Premium or CCI primers, 1 pound of Alliant Powder, 1 box of Speer Bullets, 1 bag of Federal Premium brass. There is also a $50.00 Rebate on a purchase of $300.00 worth of RCBS Products.
RCBS has recently started shipping two new Rifle Bullet Feeder Kits for progressive metallic reloading presses. Availble for 30-caliber and 22-caliber, the Rifle Bullet Feeder Kits are designed to fit on most 7/8″-14 threaded progressive presses. An electrically-powered collator unit orients the bullets to drop directly into the feed mechanism where they are placed precisely in the case-mouths of your cartidges.
Feeder Kit Can Increase Load Rate by 50%
The 30-Cal hopper holds approximately 125 (180gr) 30-caliber bullets while the 22-Cal feeder holds about 250 (55gr) 22-caliber bullets. RCBS claims that both units increase load rates by 50%. We’d say that depends on how fast you operate your machine. On this Editor’s RCBS 2000 Progressive press I can usually pick up a bullet and place it in the case mouth in about 2-3 seconds. But now and then I will fumble with a bullet or place it in slightly tilted, requiring me to do it all over again. That’s where the feeder comes in very handy — the bullets always orient correctly in the case. We just wish RCBS offered .45 caliber and 9mm versions for pistol ammo and a 6mm version for rifles. RCBS says these calibers may be offered in the future.
RCBS Bullet Feeder Features:
• Available for either 22-caliber or 30-caliber
• Large hopper for non-stop reloading and max output
• Bullets are oriented to drop directly into feed mechanism/seat die
• Bullet feeding and seating are accomplished in one station.
• Adjustable collator height
• RCBS® two-year warranty
Feeders Increase Reloading Efficiency
The power-operated collator unit ensures each bullet component is properly oriented for feeding directly into the seat die. “This steady stream of properly-aligned bullets increases the consistency of your reloading process,” explains Kent Sakamoto, product line manager. “Red, green or blue, our new Rifle Bullet Feeders fit all progressive presses and increase the seed and consistency of reloading. That’s what these Bullet Feeders bring to the reloading table.” Here is a video we took at SHOW Show 2010 where the RCBS Bullet Feeder was previewed by Sakamoto:
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RCBS makes a fine progressive press, the RCBS Pro 2000. This Editor owns one. I can tell you it is very solid, and the strip primer-feeding system has proven virtually fool-proof, something that can’t be said about some competitive progressive presses. I also believe the micrometer-equipped powder measure is superior to the Dillon alternative. Nonetheless, Dillon still dominates the progressive press market. One reason is that Dillon has long offered a reliable case-feeding system, and GSI International and Gaspari USA offer after-market bullet feeders for the Dillon 650 and 1050. Until now, with an RCBS Progressive, you needed to manually insert a bullet into each case. Well, at SHOT 2009, RCBS unveiled a new bullet-feeding system.
RCBS says its new automatic bullet-feeder will work with Dillon (blue) and Hornady (red) progressives as well as the RCBS 2000. The unit mounts to a sturdy vertical support, with a flexible tube that connects to the bullet-seating station. It looks well-designed, and during a demo by RCBS manager Kent Sakamoto, the bullet-feeding system worked flawlessly. Kent showed us the pistol-bullet feeder, but a second version for rifle bullets will be offered by mid-2009. The rifle-bullet feeder should be just the ticket for varminters who need to load large quantities of .223 Rem, 22-250, or .204 Ruger rounds. Sakamoto explained that the automatic bullet feeder can significantly boost your reloading output whether you have a blue, red, or green progressive press.
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Our friend Gavin Gear has tested the RCBS bulet feeder on an RCBS Pro 2000 for his 
Pistol Bullet-Feeder Kit
