For many years, the U.S. Army Marksmanship Unit (USAMU) regularly published reloading “how-to” articles on the USAMU Facebook page. In this article, the USAMU’s reloading gurus address a question frequently asked by prospective handloaders: “Should I buy a single-stage press, or a progressive?” The USAMU says the best answer is Solomon-esque in both its wisdom and simplicity: “Get BOTH!” However, there is definitely more to the issue, as the USAMU explains below.
Progressive Press Safety Considerations
by USAMU Staff
Many are the beginning handloaders who have asked a friend about their “setting up” a progressive press for them. The idea is that the newbie could then just feed in components and crank out buckets of practice ammo without needing to really learn much about handloading. Tempting though this might be, that’s simply not how it works. Such an approach might be ok if there were never a malfunction with either press or operator, but that’s unrealistic. Our hypothetical newbie would then lack the knowledge to problem-solve most situations.
Worse yet, several different handloading operations would be occurring at different stations on the progressive press at the same time. It takes an experienced operator to keep track of, and truly understand the significance of, all those potential mini-problems. Loading without this experience is a recipe for potential disaster – such as a double powder charge (especially with pistol cartridges) dropped while the loader was attending to some other function, etc. Progressives are an animal unto themselves, and while they offer many benefits, they do take some getting used to – even by experienced handloaders!
ILLUSTRATIVE HORROR STORY
Here, enter a 40-year veteran handloader who decided to jump onto the progressive bandwagon late in his career, having used only single-stage presses all his life. A High Master NRA High Power Rifle competitor, he had no background in competitive pistol shooting, where historically most progressive presses are found.
Experienced Action Pistol shooters have typically encountered multiple episodes in which shooters “skipped” a powder charge for some reason, leading to a squib round and a bullet possibly lodged in the bore. Thus, at matches, it’s reflexive for them to yell “STOP!” in unison if they see a shooter get a “click” vs. a “bang”, and rack the slide to keep firing. This writer has personally seen several pistols saved in just such scenarios over the years.
Click No Bang — What NOT to Do
Our High Master set up a popular progressive press and began turning out .223 Rem 100-yard practice ammo with abandon. He was using a moly-coated 52gr match bullet and an economical, fast-burning surplus powder that gave great accuracy. Once on the range, he began practicing strings of rapid-fire. All was well, until he heard “Click!” rather than “Boom”.
Lacking the above experience or onlookers to halt him, he reflexively operated the charging handle on his expensive, custom NM AR15 Service Rifle, and the next trigger squeeze reportedly registered on seismographs over at least a three-state radius. He sat, uninjured but bewildered, until the hail of expensive bits and pieces quit raining down around him.
When the smoke cleared, he immediately cursed the horrid, evil, demonically-possessed progressive press for this, his first-ever reloading mishap. His $1400 NM upper was ruined, but thankfully, his $800 pre-ban lower… and he had escaped injury.
This tale is told not to discourage the use of progressive presses, but to emphasize the need to EASILY and IMMEDIATELY KNOW what is happening with the press at each station, every time the handle is cranked. Not to do so is, as they say, “bad ju-ju.”
It illustrates why we at the USAMU Handloading Shop agree in recommending that new handloaders should begin with a single-stage press. Once one thoroughly learns the steps in each phase of handloading by repeated experience, then one will be qualified to move on to a progressive press.
The single-stage press will REMAIN virtually indispensable for one’s entire handloading career, even after having purchased a progressive press (or two). There are endless small projects that are best handled on a single-stage press, and a poll of USAMU’s Handloading staff reveals that not one would willingly be without his single-stage press, despite owning at least one progressive.
Sinclair Internationalhas released an interesting article about Case Concentricity* and bullet “run-out”. This instructional article by Bob Kohl explains the reasons brass can exhibit poor concentricity, and why high bullet run-out can be detrimental to accuracy.
Concentricity, Bullet Alignment, and Accuracyby Bob Kohl
The purpose of loading your own ammo is to minimize all the variables that can affect accuracy and can be controlled with proper and conscientious handloading. Concentricity and bullet run-out are important when you’re loading for accuracy. Ideally, it’s important to strive to make each round the same as the one before it and the one after it. It’s a simple issue of uniformity.
The reason shooters work with tools and gauges to measure and control concentricity is simple: to make sure the bullet starts down the bore consistently in line with the bore. If the case isn’t properly concentric and the bullet isn’t properly aligned down the center of the bore, the bullet will enter the rifling inconsistently. While the bore might force the bullet to align itself with the bore (but normally it doesn’t), the bullet may be damaged or overstressed in the process – if it even it corrects itself in transit. These are issues we strive to remedy by handloading, to maintain the best standard possible for accurate ammunition.
The term “concentricity” is derived from “concentric circle”. In simple terms it’s the issue of having the outside of the cartridge in a concentric circle around the center. That goes from case head and center of the flash hole, to the tip of the bullet.
Factors Affecting Concentricity
The point of using this term is to identify a series of issues that affect accurate ammunition. Ideally this would work best with a straight-walled case; but since most rifle cartridge cases are tapered, it equates to the smallest cross section that can be measured point by point to verify the concentric circle around the center. For the examples below, I’m working with .308 Winchester ammo.
Figure 1: The cartridge.
Figure 2: Centerline axis of the case, extending from flash hole to case mouth.
The case walls have to be in perfect alignment with the center, or axis, of that case, even if it’s measured at a thousandth of an inch per segment (in a tapered case).
Figure 3: Case body in alignment with its axis, or centerline, even in a tapered case.
The case neck must also be in alignment with its axis. By not doing so you can have erratic bullet entry into the bore. The case neck wall itself should be as uniform as possible in alignment and in thickness (see the M80 7.62x51mm NATO cartridge in Figure 5) and brass can change its alignment and shape. It’s why we expand the case neck or while some folks ream the inside of the neck and then turn the outside for consistent thickness, which affects the tension on the bullet when seated.
Figure 4: Neck in alignment with center of the case axis.
Figure 5: Variations in case neck wall thickness, especially on some military brass, can cause an offset of the bullet in its alignment. This is an M80 ball round. Note the distinct difference of the neck walls.
Having a ball micrometer on hand helps, especially with military brass like 7.62x51mm in a semi-auto rifle, where there are limits as to how thin you want the neck walls to be. In the case of 7.62 ball brass you want to keep the wall to .0145″.
Figure 6: A ball micrometer like this RCBS tool (#100-010-268) can measure case neck thickness.
Turning the outside of the neck wall is important with .308 military cases regardless of whether you expand or ream the neck walls. There are several outside neck turning tools from Forster, Hornady, Sinclair, and others. I’ve been using classic Forster case trimming (#100-203-301) and neck turning (#749-012-890) tools for 40 years.
Bullet Run-Out
The cartridge, after being loaded, still needs to be in alignment with the center of the case axis. Figure 7 shows a bad example of this, a round of M80 ball. A tilted bullet is measured for what’s known as bullet “run-out”.
Figure 7: An M80 round with the bullet tilted and not aligned with the axis. This will be a flyer!
Run-out can be affected by several things: (1) improperly indexing your case while sizing, which includes not using the proper shell holder, especially while using a normal expander ball on the sizing die (it also can stretch the brass). (2) The head of a turret press can flex; and (3) improper or sloppy bullet seating. This is also relevant when it comes to using a progressive press when trying to load accuracy ammo.
Mid Tompkins came up with a simple solution for better bullet seating years ago. Seat your bullet half way into the case, back off the seater die and rotate the case 180 degrees before you finish seating the bullet. It cuts down on run-out problems, especially with military brass. You also want to gently ream the inside of the neck mouth to keep from having any brass mar the surface of the bullet jacket and make proper seating easier. A tilted bullet often means a flyer.
Figure 8: Proper alignment from the center of the case head to the tip of the bullet.
(NOTE: This links to a Web Archive version of the original Sinclair Int’l article.)
*Actually some folks would say that if we are talking about things being off-center or out-of-round, we are actually talking about “eccentricity”. But the tools we use are called “Concentricity Gauges” and Concentricity is the term most commonly used when discussing this subject.
In years past, the U.S. Army Marksmanship Unit published weekly reloading “how-to” article on the USAMU Facebook page. Here is a very informative USAMU article the subject of case lubrication. Tasked with producing thousands of rounds of ammo for team members, the USAMU’s reloading staff has developed very efficient procedures for lubricating large quantities of cases. This article reveals the USAMU’s clever “big-batch” lube methods. For other helpful hand-loading tips, visit the USAMU Facebook page on upcoming Wednesdays.
Rapid, High-Volume Case Lubrication
Today’s topic covers methods for quickly applying spray lube to cartridge cases prior to sizing. A typical order for this shop may be 25,000 rounds, so [speeding up] the lubrication process can be a real time-saver. While your ammunition lots probably aren’t this large, the efficient methods discussed here may help save a considerable amount of time over your handloading career. Our case lubrication rates range from 1500-1600 cases per hour, to 2400-2500 cases per hour, depending on caliber.
This shop uses virgin brass, whereas most home handloaders use fired brass, which necessitates some small changes at times. These will be discussed as they arise. Begin with fired brass that has been tumbled clean.
Ensure as much tumbling media as possible is removed from the brass, as when it gets into a size die, it can dent cases significantly. This is a good time to round out dents in the case mouths using a tapered tool to prevent damage from the decapping stem.
First, dump the clean cases into a large box or reloading bin. Shake the bin back and forth so that many cases are oriented with the mouths up. Next, pick up as many cases as is convenient with the mouths “up”, from natural clusters of correctly-oriented cases. With 7.62mm-size cases, this is usually 3-4, and with 5.56mm cases, this can be up to 8-10. Place the cases into the rack slots, mouth-up. Doing this in groups rather than singly saves considerable time. Once these clusters have been depleted, it will be time to re-shake the bin to orient more cases “up.”.
This photo shows a case lubrication rack made by a USAMU staffer.
Naturally, adjust the spacing to best fit the calibers you reload. We have found this size … convenient for handling through the various phases of case lubrication/transfer to progressive case feeders for processing. Note that the 1/2-inch angle does not cover much of the critical case area at the base, just forward of the extractor groove, where most re-sizing force will be exerted. As the USAMU uses virgin brass, less lubrication is required for our brass than would be needed for Full Length (FL) sizing of previously-fired brass.
NOTE: The amount applied using our rack is easily enough for our purpose. If using fired brass, be sure to adequately lube this base area to avoid having cases stick in the full-length sizing die.
Using a spray lube, coat the cases adequately, but not excessively, from all sides. Be sure to get some lube into the case mouths/necks, in order to reduce expander ball drag and case stretching/headspace changes. The spray lube this shop uses does not harm primers or powder, and does not require tumbling to remove after lubing.*
Take a close look at the photo above. The USAMU shop uses a common kitchen turntable, which allows the rack to be rotated easily. We place this in a custom-made box which prevents over-spray on to floors and walls.
Angled Box Method for Smaller Cases to be Neck-Sized
A refinement of the above method which especially speeds processing of 5.56x45mm cases is as follows. A small cardboard box which holds about 100 cases is fitted with an angled “floor” secured by tape. With the smaller 5.56mm cases, usually about 8-10 cases per handful can be picked up, already correctly-oriented, and placed into the box together. This prevents having to place them into the rack slots, saving time.
HOWEVER, note that this does not allow nearly as much lube access to the case bodies as does the rack. For our purposes — neck-sizing and setting neck tension on new brass, this works well. If using this procedure with fired brass, take steps to ensure adequate lube to prevent stuck cases.
As always, we hope this will help our fellow handloaders. Good luck, and good shooting!
*A two-part test performed here involved spraying primed cases heavily, while getting more lube into the case mouth/body than even a careless handloader would likely apply. The second part of the test involved literally spraying considerable quantities of the lube directly into the cases, drenching the primers. After a several-day wait to allow the lube to penetrate the primers, they were then fired in a test barrel. All fired normally; no unusual reports were noted. This bolstered confidence that normal amounts of the lube would not adversely affect our ammunition, and we have been pleased with the results over several years.
Here is a simple technique that can potentially help you load straighter ammo, with less run-out (as measured on the bullet). This procedure costs nothing and adds only a few seconds to the time needed to load a cartridge. Next time you’re loading ammo with a threaded (screw-in) seating die, try seating the bullet in two stages. Run the cartridge up in the seating die just enough to seat the bullet half way. Then lower the cartridge and rotate it 180° in the shell-holder. Now raise the cartridge up into the die again and finish seating the bullet.
Steve, aka “Short Range”, one of our Forum members, recently inquired about run-out apparently caused by his bullet-seating process. Steve’s 30BR cases were coming out of his neck-sizer with good concentricity, but the run-out nearly doubled after he seated the bullets. At the suggestion of other Forum members, Steve tried the process of rotating his cartridge while seating his bullet. Steve then measured run-out on his loaded rounds. To his surprise there was a noticeable reduction in run-out on the cases which had been rotated during seating. Steve explains: “For the rounds that I loaded yesterday, I seated the bullet half-way, and turned the round 180 degrees, and finished seating the bullet. That reduced the bullet runout by almost half on most rounds compared to the measurements from the first test.”
Steve recorded run-out measurements on his 30 BR brass using both the conventional (one-pass) seating procedure, as well as the two-stage (with 180° rotation) method. Steve’s measurements are collected in the two charts above. As you can see, the run-out was less for the rounds which were rotated during seating. Note, the change is pretty small (less than .001″ on average), but every little bit helps in the accuracy game. If you use a threaded (screw-in) seating die, you might try this two-stage bullet-seating method. Rotating your case in the middle of the seating process won’t cost you a penny, and it just might produce straighter ammo (nothing is guaranteed). If you do NOT see any improvement on the target, you can always go back to seating your bullets in one pass. READ Forum Thread.
For those who prefer to neck-size their brass (rather than full-length-size), the LEE Collet Die is a popular, inexpensive option. It works by having collet tangs or “fingers” press the neck against a central mandrel. The benefit is that you get a very straight neck, which is sized consistently from top to bottom. Canadian shooter Jerry Teo explains: “LEE Collet Dies produce sized cases with very low runout (measured runout is under .001″ using a Sinclair concentricity gauge). You also don’t get the build-up of brass at the base of the neck, as can happen with bushing neck dies. The neck-shoulder junction stays nice and crisp.”
NOTE: For most handloading, we recommend FULL-LENGTH sizing of cases. You should always have a good Full-length sizing die for your brass. But there are some situations where neck-sizing may be useful. This article explains how to neck-size effectively with a LEE Collet Die.
Here’s a good video that explains how to use a Lee Collet Die to Neck-Size .243 Win brass:
TIP ONE — Adjusting Tension
LEE Collet dies don’t have a specific mechanical adjustment for neck tension. But you CAN easily modify the die to provide more or less tension. If you want to adjust the neck tension using a Lee Collet die, you can simply chuck the mandrel in a drill and reduce the diameter with some sand-paper (to increase neck tension) or you can order a mandrel the next caliber larger and turn it to whatever diameter you want (the larger the mandrel diameter, the less the neck tension). You can also order custom mandrels from Lee sized to any diameter you want.
Regarding neck tension, Boyd Allen makes an important point: “The only way to properly get more neck tension with collet dies is to either reduce the diameter of the mandrel, or order a smaller-diameter mandrel from Lee. I remind folks that adjusting the die position to have more toggle at the top of the ram stroke (not the factory recommended method), or leaning on the press handle with more force than recommended will NOT increase neck tension.”
TIP TWO — Polish and Tune for Easy Case Removal
Some users have complained that their Collet Dies grab the case-neck too firmly, making the case hard to remove. There are solutions to this problem. First inspect the collet fingers and smooth the inner surface up a bit with polishing compound or an extra-fine sanding pad. Second, you can open up the fingers a little bit. LEE recommends that if your Collet Die is sticking, take a steel punch and tap the fingers apart a little bit so that the natural “unloaded” position is wider. Lastly, you should lightly lubricate the outside of the collet fingers (see arrows) before you re-assemble the die. This will ensure they slide smoothly. Also, to prevent the collet fingers from closing too tight, never load up the die with your press without putting a case in place first. Without a case neck between the collet fingers and the mandrel, the collet can clamp itself too tight as you raise the ram.
TIP THREE — Always Have a Case Inside When Operating Collet Die
Our friend Boyd Allen tells us that you need to follow directions and NEVER operate the die without a case inside. Boyd explains: “This is because doing so will spring the quadrants of the collet inward so that they interfere with the insertion of a case, and the user will have to figure out how to undo the damage if the die is to operate properly. This advice would not be needed if everyone read the instructions before using the die…. but many times, they don’t. Another thing that I tell new users is to take the die apart so that they will have a better chance of understanding how it works.”
TIP FOUR — Size Twice and Spin Your Case 1/8th Turn
After reaching fully “down” on your press handle, withdraw the case about an inch and manually rotate it about 1/8th (NOT 1/4 or 1/2) turn while still in the shell-holder, then size again. This will place the die’s collet petals on the four “high spots” of the case neck and will result in a rounder, more evenly-sized neck with slightly more bullet tension. This takes only about one second more per case and is well worth the slight extra effort. (We thank reader Stonecreek for this smart tip).
Get CUSTOM Lee Collet Dies for Your Brass
Yes LEE does make custom collet neck-sizing dies! LEE Precision currently offers Custom Collet Neck-Sizing Dies, made from two of your fired cases. LEE offers custom standard-thread (7/8×14) collet dies for $100.00 (plus S/H) and custom large-thread (1¼x12) collet dies for $160.00 (plus S/H). This is a good option if you run wildcats or have unusual chamber dimensions. CLICK HERE to ORDER.
A while back, we featured a portable reloading bench built on a Black & Decker Workmate. That proved a VERY popular do-it-yourself project so we’re showing it again, in case you missed it the first time.
Texan Robert Lewis made himself a great portable reloading bench from plywood mounted to a Black & Decker Workmate. The bench, roughly 22″ x 19″ on top, folds up to fit easily in your car’s trunk or behind the seats in a pick-up truck cab. Four recessed bolts hold the wood top section to the collapsible B&D Workmate. The sides and back of the unit are attached to the base with small nails. There is a small shelf (also nailed in place) which can be used to clamp a powder measure or hold a scale. Shown in the photo is a Harrell’s Benchrest measure and Harrell’s single-stage “C” press.
Originally, the whole unit could be built for about $65.00 with pine, or $80.00 with oak (as shown). Robert explained: “The Workmate was $40. If someone bought a 2’x4′ sheet of 3/4″ oak plywood, I think it is around $30. Using pine plywood would be about half that. Fasteners were $3. Spar Urethane would be $5.” [Editor: We have seen major inflation — the Workmate is now $90+ and you’ll be spending more for the wood, so figure the whole project might be $150.00.]
Robert told us: “I used a couple ideas I found on the web. The Larry Willis website gave me the idea to use the Black and Decker Workmate as a base. I found the Workmate on sale for $40 and the top is made from oak plywood I had in my shop. I sealed the wood with three coats of Spar Urethane. The whole thing folds into a nice package for transportation to and from the range.”
NOTE: Since we first ran this story, the price of a Black & Decker Workmate WM225 has increased substantially. But good news — Amazon is currently selling WM225-A Workmates for $77.78, a decent price, particularly for Prime members who get FREE shipping. And for the same $77.78 price at Home Depot, you can get the Workmate WM225 with Local Store Pickup or home delivery (in most states).
Do you use bushings to size your case-necks? Are you assuming that your bushings are actually round on the inside, with a hole that’s centered-up properly? Well you may be in for an unpleasant surprise, based on what our friend Jim de Kort recently discovered. Jim was concerned about the run-out on his brass. His cases went into his bushing-equipped FL die pretty straight, but came out of the die with up to .004″ run-out. “What gives?”, Jim wondered. “Could the problem be the bushings themselves?”
To answer that question, Jim decided to examine his bushings. Using an Accuracy One Wheel-drive concentricity gauge, Jim checked out some of his neck bushings. What he discovered may surprise you…
Neck Bushing Flaws Revealed
Trust no one… — Jim de Kort
Jim writes: “I measured the concentricity of my 6BR rounds today. I noticed they went into the neck-bushing equipped full-length sizing die with less than .001″ deviation but came out with .003-.004″. The culprit, it appears, was the bushing itself. Without it the cases stayed within .0005″ to .001″ deviation, so something was happening with the bushing.
One bushing had .00025″ deviation on the outside, yet almost .003″ on the inside, so it is crooked. But even when using a bushing that is within .001″ I still get .003″ runout after sizing. I repeated the same procedure for my 6×47 and got the same results. When using the bushing, concentricity suffers a lot.”
Before we bash the bushing-makers, we must acknowledge that many different things can contribute to excessive run-out and/or mis-alignment of case-necks. We don’t have all the answers here, and Jim would be the first to say that some mysteries remain. Still, these are interesting results that give all precision hand-loaders something to think about.
Jim Borden of Borden Accuracy also offers this tip: “Check the trueness of the face of the die cap. That has more to do with trueness than the bushing. Also check perpendicularity of hole in bushing to top surface. When I was making dies, the cap was made by threading and facing the threaded tenon in same setup.”
Editor’s Comment: Many people have great results with neck-bushing dies, but Jim isn’t the only fellow who has seen some very odd results. I personally employ honed, non-bushing dies for many of my chamberings. These non-bushing dies (with the necks honed for .002-.003″ neck tension) produce extremely straight ammo, with run-out consistently under .0015″.
There is an excellent article about primers on the Shooting Times website. We strongly recommend you read Mysteries And Misconceptions Of The All-Important Primer, written by Allan Jones. Mr. Jones is a bona fide expert — he served as the manager of technical publications for CCI Ammunition and Speer Bullets and Jones authored three editions of the Speer Reloading Manual.
This authoritative Shooting Times article explains the fine points of primer design and construction. Jones also reveals some little-known facts about primers and he corrects common misconceptions. Here are some highlights from the article:
Size Matters
Useful Trivia — even though Small Rifle and Small Pistol primer pockets share the same depth specification, Large Rifle and Large Pistol primers do not. The standard pocket for a Large Pistol primer is somewhat shallower than its Large Rifle counterpart, specifically, 0.008 to 0.009 inch less.
Magnum Primers
There are two ways to make a Magnum primer — either use more of the standard chemical mix to provide a longer-burning flame or change the mix to one with more aggressive burn characteristics. Prior to 1989, CCI used the first option in Magnum Rifle primers. After that, we switched to a mix optimized for spherical propellants that produced a 24% increase in flame temperature and a 16% boost in gas volume.
Foiled Again
Most component primers have a little disk of paper between the anvil and the priming mix. It is called “foil paper” not because it’s made of foil but because it replaces the true metal foil used to seal early percussion caps. The reason this little disk exists is strictly a manufacturing convenience. Wet primer pellets are smaller than the inside diameter of the cup when inserted and must be compacted to achieve their proper diameter and height. Without the foil paper, the wet mix would stick to the compaction pins and jam up the assembly process.
Primer Functionality and Primer Types Compared
This video looks at a variety of primer types from multiple manufacturers, foreign and domestic. The video explains the basics of how primers function, and then explains the key characteristics of standard primers, magnum primers, and mil-spec primers (designed for semi-auto rifles).
With the Whidden Click-Adjustable Sizer Dies, you can change shoulder bump by .001″ (one-thousandth) with a simple click. Fast. Easy. Precise.
As handloaders have become more aware of shoulder bump and proper adjustment of the sizer die in recent years, there has become a need for an easier way to adjust the sizer die properly. For most folks, with their conventional dies, it takes lengthy trial trial and error to get the shoulder setback correct. Anyone who has done this can attest that it can be a slow and annoying job.
Whidden Gunworks has solved the problem with the innovative Click Adjustable Sizer Die. Patent No: 10,393,488. This die and lock ring work together to give the user a clicking feel to the adjustment just like a high end rifle scope. Each click moves the shoulder bump exactly .001″ so you can easily find the exact shoulder bump that you desire.
The Click Adjustable option is available on Whidden Custom Sizer dies as well (7/8”-14 format dies only)! Included with the Click Adjustable Sizer Die is a Shoulder Bump Gauge. This gauge attaches to standard calipers and allows measurement from the case shoulder to the base. Using the Shoulder Bump Gauge with the Click Adjustable Sizer Die will make the proper sizer die setup easier than ever before.
Click-adjustable die sets are available with both bushing and non-bushing configurations. Along with these complete die sets, Whidden Gunworks offers a separate click-adjustable ring to use with existing dies. Priced at $58.99, the Whidden Click-Adjust Lock Ring represents a modest investment for a major gain in die ease-of-use and precision adjustability.
The Whidden Universal Click Adjustable Lock Ring you can instantly turn your sizer die into a Click Adjustable Die. This ring works with any 7/8 OD sizer of any brand with adjustable shoulder bump. Simple in design, the inner and outer ring can rotate independently of each other. Each click is metered in true 1 thousandths adjustment and has 0.100″ total available travel. These work great with nearly all sizing 7/8 OD sizing dies, and one verified purchaser noted: “Not only are they useful on reloading dies, but it’s the cat’s meow on the Giraud Power Trimmer Case Holders.”
Dillon Users Take Note: The Whidden Click Adjustable Sizing Die will not work with the Dillon 550 or 650 progressive reloading press systems. The Universal Click Adjustable Lock Ring is not compatible with the Dillon floating toolhead.
Before you load that nice new cartridge brass for the first time, run an expander mandrel down the case necks. This will iron out dents and provide more uniform neck tension. Chose a mandrel diameter that provides appropriate neck tension.
Lapua brass is so good that you’ll be tempted to just load and shoot, if you have a “no-turn” chamber. However, some minimal case prep will ensure more uniform neck tension. Keeping your neck tension very uniform allows more consistent bullet seating. That, in turn, usually yields better accuracy, and lower Extreme Spread and Standard Deviation (ES/SD). Lapua brass, particularly 6mmBR, 6.5×47, 6.5 Creedmoor, and .308 Win comes from the factory with tighter-than-optimal necks. Before you seat bullets, at a minimum, you should inside chamfer the case mouths, after running an expander mandrel down the necks. The expander mandrels from both Sinclair Int’l and K&M will both leave the necks with enough neck tension (more than .001″) so you can then seat bullets without another operation. We suggest putting a bit of lube on the mandrel before running it down the necks — but remove any lube that gets inside the necks before seating bullets.
Both Sinclair and K&M Tools make a die body specifically to hold expander mandrels. The Sinclair version, is shown above. This $45.99 unit fits caliber-specific expander mandrels ($10.99) which measure approximately .001″ less than bullet diameter for each caliber. This is an updated “Gen II” design that completely captures the mandrel within the die so the mandrel cannot pull out. It also has an O-ring in the die cap that allows the mandrel to self-center within the case neck. Brownells offers two sizes of Sinclair die bodies for expander mandrels: .17 -.338 Caliber (#749011715 $45.99); and .357 – .50 caliber (#749008843, $45.99). All Generation II dies are machined from stainless steel and the standard diameter 7/8-14 dies include the Sinclair Stainless Steel Split Lock Ring.
Once you run the Sinclair expander mandrel down the necks of Lapua brass, after you account for brass spring-back, you’ll have about .002″ neck tension*. This will make the process of seating bullets go much more smoothly, and you will also iron out any dents in the case mouths. Once the case mouths are all expanded, and uniformly round, then do your inside neck chamfering/deburring. The same expander mandrels can be used to “neck-up” smaller diameter brass, or prepare brass for neck-turning.
Forum member Mike Crawford adds: “These expanders can also reduce runout from offset seating. Prior to bullet seating, expand the sized necks to force thickness variance outward. With the Sinclair system, the necks will springback fine, and will not be pulled out of center. This leaves plenty of tension, and bullets seated more centered. I do this, even with turned necks, to get improved seating.”
Mandrels vs. Expander Balls on Decapping Rods
If you haven’t acquired an appropriate expander mandrel for your brass, but you DO have a full-length sizing die with an expander ball, this will also function to “iron out” the necks and reduce tension. However, using a die with an expander ball will work the necks more — since you first size them down, then the ball expands them up again. Typically (but not always), run-out is worse when using an expander ball vs. an expander mandrel.
* This .002″ tension is what we have observed with Lapua 6mmBR, 6.5×47, 6.5 Creedmoor, and .308 Win brass. This might vary with much smaller or larger cases, and of course a different brand of brass might yield different results. If you get too little tension with your current mandrel, you can get a smaller-diameter mandrel from 21st Century Shooting. 21st Century even offers low-friction Titanium Nitride-coated mandrels.
TIP ONE — Adjusting Tension
TIP TWO — Polish and Tune for Easy Case Removal
A while back, we featured a portable reloading bench built on a Black & Decker Workmate. That proved a VERY popular do-it-yourself project so we’re showing it again, in case you missed it the first time.
