Winchester’s new “Introduction to Ammunition — Ammo 101” is a four-part series including custom illustrations and information for four major ammunition categories: rifle, pistol, rimfire, and shotshell. The Ammo 101 series provides a detailed overview of centerfire rifle, centerfire pistol, rimfire, and shotshell ammunition, showcasing ammunition construction, components, calibers, and common usage. The Ammo 101 resource is free to download from Winchesters.mediaassets.com. Or, simply click one or more diagrams below. Each image will launch a large PDF which you can print or download.
TIP: Click Each Image for Full-Screen Printable PDF
Shown below are the first four ammunition information sheets prepared by Winchester. These show all the key components of cartridges and shotshells, and explain the functions. These diagrams are useful for training, and for persons getting started in reloading.
Ammo 101 Centerfire Rifle Cartridge Diagram (click for PDF)
Ammo 101 Rimfire Cartridge Diagram (click for printable PDF)
Ammo 101 Pistol Cartridge Diagram (click for printable PDF)
Ammo101 Shotshell Diagram (click for printable PDF)
About the Ammo 101 Series
The FREE Ammo 101 resources can help instructors nationwide who introduce new entrants to the shooting sports and hunting. Instructors can incorporate these resources into their training presentations, use them as handouts, or have them printed locally.
“The basics of ammunition… is what we want to deliver with the Ammo 101 series,” said Matt Campbell, Winchester V.P. of Sales & Marketing. “With millions of people across the United States starting their journey in the shooting sports as new firearm owners, providing easy-to-understand information on ammunition types is one way we can help educate our customers.”
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Whidden Gunworks makes great sizing and seating dies. The Whidden full-length sizing die with neck bushing is very popular because it allows you to “tune” the neck tension by using different bushings, with larger or smaller inside diameters. In this video, John Whidden explains how to choose a the right bushing size for use with your neck-sizing and full-length sizing bushing dies.
For most applications, John suggest starting with the caliper-measured outside diameter of a loaded cartridge (with your choice of bullet), and then SUBTRACT about three thousandths. For example, if your loaded round mics at .333, then you would want to start with a 0.330 neck bushing. John notes, however, that you may want to experiment with bushings, going down a thousandth and up a thousandth. With thin In addition, as your brass ages and the necks harden, you may want to change your bushing size.
Quick Tip: Try Flipping Your Bushings
You may also want to experiment with “flipping” your neck bushings to alternate the side that first contacts the neck of the case. (One side of the bushing is usually marked with the size, while the other side is unmarked.) So try “number side up” as well as “number side down”.
Some folks believe that one side of the bushing may allow a smoother entry, and that this can enhance concentricity. Other people think they can get very slightly more or less neck tension depending on how the bushing is oriented. This is a subtle effect, but it costs nothing to experiment.
If one bushing orientation proves better you can mark the “up” side with nail polish so that you can always orient the bushing optimally. NOTE: We have confirmed that some bushings are actually made with a slight taper. In addition, bushings may get distorted slightly when the brand name and size is stamped. Therefore there IS a reason to try both orientations.
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The 30 BR is an amazing little cartridge. However, 30 BR shooters do have to neck-up 6mmBR or 7mmBR brass and then deal with some issues that can arise from the expansion process. One of our Forum members was concerned about the donut that can form at the new (expanded) neck-shoulder junction. Respected bullet-maker Randy Robinett offers tips on how to deal with the “dreaded donut”.
The Forum member was concerned about thinning the brass if he turned his 30 BR necks after expansion: “Everything I have found on 30 BR case-forming says to simply turn off the bulge at the base of the neck caused by the old 6BR shoulder. I expanded my first case and measured the neck at 0.329″ except on the donut, where it measures 0.335″. Looking inside the case… reveals a groove inside the case under the donut. Now, it is a fact that when I turn that neck and remove the donut, the groove is still going to be there on the inside? That means there is now a thin-spot ring at the base of the neck that is .005 thinner than the rest of the neck. Has anyone experienced a neck cracking on this ring?”
Randy Robinett, who runs BIB Bullet Co., is one of the “founding fathers” of the 30 BR who help prove and popularize the 30 BR for benchrest score shooting. Randy offers this advice on 30 BR case-forming:
While the thinner neck-base was one of our original concerns, unless one cuts too deeply INTO the shoulder, it is not a problem. For my original 30BR chamber, thirty (30) cases were used to fire 6,400 rounds through the barrel. The cases were never annealed, yet there were ZERO case failures, neck separations, or splits. The case-necks were turned for a loaded-round neck diameter of .328″, and, from the beginning, sized with a .324″ neck-bushing.
The best method for avoiding the ‘bulge’ is to fire-form prior to neck-turning (several methods are successfully employed). Cutting too deeply into the shoulder can result in case-neck separations. I have witnessed this, but, with several barrels and thousands to shots fired, have not [personally] experienced it. The last registered BR event fired using that original barrel produced a 500-27x score and a second-place finish. [That’s] not bad for 6K plus shots, at something over 200 firings per case.
Check Out the 30 BR Cartridge Guide on AccurateShooter.com
You’ll find more information on 30 BR Case-forming in our 30 BR Cartridge Guide. Here’s a short excerpt from that page — some tips provided by benchrest for score and HBR shooter Al Nyhus:
30 BR Case-Forming Procedure by Al Nyhus
The 30 BR cartridge is formed by necking-up 6mmBR or 7mmBR brass. You can do this in multiple stages or in one pass. You can use either an expander mandrel (like Joe Entrekin does), or a tapered button in a regular dies. Personally, I use a Redding tapered expander button, part number 16307. This expands the necks from 6mm to .30 cal in one pass. It works well as long as you lube the mandrel and the inside of the necks. I’ve also used the Sinclair expander body with a succession of larger mandrels, but this is a lot more work and the necks stay straighter with the Redding tapered button. This button can be used in any Redding die that has a large enough inside diameter to accept the BR case without any case-to-die contact.
Don’t be concerned about how straight the necks are before firing them the first time. When you whap them with around 50,000 psi, they will straighten out just fine! I recommend not seating the bullets into the lands for the first firing, provided there is an adequate light crush-fit of the case in the chamber. The Lapua cases will shorten from approx. 1.550″ to around 1.520″ after being necked up to 30-caliber I trim to 1.500″ with the (suggested) 1.520 length chambers. I don’t deburr the flash holes or uniform the primer pockets until after the first firing. I use a Ron Hoehn flash hole deburring tool that indexes on the primer pocket, not through the case mouth. — Al Nyhus
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For many years, the U.S. Army Marksmanship Unit (USAMU) regularly published reloading “how-to” articles on the USAMU Facebook page. In this article, the USAMU’s reloading gurus address a question frequently asked by prospective handloaders: “Should I buy a single-stage press, or a progressive?” The USAMU says the best answer is Solomon-esque in both its wisdom and simplicity: “Get BOTH!” However, there is definitely more to the issue, as the USAMU explains below.
Progressive Press Safety Considerations
by USAMU Staff
Many are the beginning handloaders who have asked a friend about their “setting up” a progressive press for them. The idea is that the newbie could then just feed in components and crank out buckets of practice ammo without needing to really learn much about handloading. Tempting though this might be, that’s simply not how it works. Such an approach might be ok if there were never a malfunction with either press or operator, but that’s unrealistic. Our hypothetical newbie would then lack the knowledge to problem-solve most situations.
Worse yet, several different handloading operations would be occurring at different stations on the progressive press at the same time. It takes an experienced operator to keep track of, and truly understand the significance of, all those potential mini-problems. Loading without this experience is a recipe for potential disaster – such as a double powder charge (especially with pistol cartridges) dropped while the loader was attending to some other function, etc. Progressives are an animal unto themselves, and while they offer many benefits, they do take some getting used to – even by experienced handloaders!
ILLUSTRATIVE HORROR STORY
Here, enter a 40-year veteran handloader who decided to jump onto the progressive bandwagon late in his career, having used only single-stage presses all his life. A High Master NRA High Power Rifle competitor, he had no background in competitive pistol shooting, where historically most progressive presses are found.
Experienced Action Pistol shooters have typically encountered multiple episodes in which shooters “skipped” a powder charge for some reason, leading to a squib round and a bullet possibly lodged in the bore. Thus, at matches, it’s reflexive for them to yell “STOP!” in unison if they see a shooter get a “click” vs. a “bang”, and rack the slide to keep firing. This writer has personally seen several pistols saved in just such scenarios over the years.
Click No Bang — What NOT to Do
Our High Master set up a popular progressive press and began turning out .223 Rem 100-yard practice ammo with abandon. He was using a moly-coated 52gr match bullet and an economical, fast-burning surplus powder that gave great accuracy. Once on the range, he began practicing strings of rapid-fire. All was well, until he heard “Click!” rather than “Boom”.
Lacking the above experience or onlookers to halt him, he reflexively operated the charging handle on his expensive, custom NM AR15 Service Rifle, and the next trigger squeeze reportedly registered on seismographs over at least a three-state radius. He sat, uninjured but bewildered, until the hail of expensive bits and pieces quit raining down around him.
When the smoke cleared, he immediately cursed the horrid, evil, demonically-possessed progressive press for this, his first-ever reloading mishap. His $1400 NM upper was ruined, but thankfully, his $800 pre-ban lower… and he had escaped injury.
This tale is told not to discourage the use of progressive presses, but to emphasize the need to EASILY and IMMEDIATELY KNOW what is happening with the press at each station, every time the handle is cranked. Not to do so is, as they say, “bad ju-ju.”
It illustrates why we at the USAMU Handloading Shop agree in recommending that new handloaders should begin with a single-stage press. Once one thoroughly learns the steps in each phase of handloading by repeated experience, then one will be qualified to move on to a progressive press.
The single-stage press will REMAIN virtually indispensable for one’s entire handloading career, even after having purchased a progressive press (or two). There are endless small projects that are best handled on a single-stage press, and a poll of USAMU’s Handloading staff reveals that not one would willingly be without his single-stage press, despite owning at least one progressive.
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Sinclair Internationalhas released an interesting article about Case Concentricity* and bullet “run-out”. This instructional article by Bob Kohl explains the reasons brass can exhibit poor concentricity, and why high bullet run-out can be detrimental to accuracy.
Concentricity, Bullet Alignment, and Accuracyby Bob Kohl
The purpose of loading your own ammo is to minimize all the variables that can affect accuracy and can be controlled with proper and conscientious handloading. Concentricity and bullet run-out are important when you’re loading for accuracy. Ideally, it’s important to strive to make each round the same as the one before it and the one after it. It’s a simple issue of uniformity.
The reason shooters work with tools and gauges to measure and control concentricity is simple: to make sure the bullet starts down the bore consistently in line with the bore. If the case isn’t properly concentric and the bullet isn’t properly aligned down the center of the bore, the bullet will enter the rifling inconsistently. While the bore might force the bullet to align itself with the bore (but normally it doesn’t), the bullet may be damaged or overstressed in the process – if it even it corrects itself in transit. These are issues we strive to remedy by handloading, to maintain the best standard possible for accurate ammunition.
The term “concentricity” is derived from “concentric circle”. In simple terms it’s the issue of having the outside of the cartridge in a concentric circle around the center. That goes from case head and center of the flash hole, to the tip of the bullet.
Factors Affecting Concentricity
The point of using this term is to identify a series of issues that affect accurate ammunition. Ideally this would work best with a straight-walled case; but since most rifle cartridge cases are tapered, it equates to the smallest cross section that can be measured point by point to verify the concentric circle around the center. For the examples below, I’m working with .308 Winchester ammo.
Figure 1: The cartridge.
Figure 2: Centerline axis of the case, extending from flash hole to case mouth.
The case walls have to be in perfect alignment with the center, or axis, of that case, even if it’s measured at a thousandth of an inch per segment (in a tapered case).
Figure 3: Case body in alignment with its axis, or centerline, even in a tapered case.
The case neck must also be in alignment with its axis. By not doing so you can have erratic bullet entry into the bore. The case neck wall itself should be as uniform as possible in alignment and in thickness (see the M80 7.62x51mm NATO cartridge in Figure 5) and brass can change its alignment and shape. It’s why we expand the case neck or while some folks ream the inside of the neck and then turn the outside for consistent thickness, which affects the tension on the bullet when seated.
Figure 4: Neck in alignment with center of the case axis.
Figure 5: Variations in case neck wall thickness, especially on some military brass, can cause an offset of the bullet in its alignment. This is an M80 ball round. Note the distinct difference of the neck walls.
Having a ball micrometer on hand helps, especially with military brass like 7.62x51mm in a semi-auto rifle, where there are limits as to how thin you want the neck walls to be. In the case of 7.62 ball brass you want to keep the wall to .0145″.
Figure 6: A ball micrometer like this RCBS tool (#100-010-268) can measure case neck thickness.
Turning the outside of the neck wall is important with .308 military cases regardless of whether you expand or ream the neck walls. There are several outside neck turning tools from Forster, Hornady, Sinclair, and others. I’ve been using classic Forster case trimming (#100-203-301) and neck turning (#749-012-890) tools for 40 years.
Bullet Run-Out
The cartridge, after being loaded, still needs to be in alignment with the center of the case axis. Figure 7 shows a bad example of this, a round of M80 ball. A tilted bullet is measured for what’s known as bullet “run-out”.
Figure 7: An M80 round with the bullet tilted and not aligned with the axis. This will be a flyer!
Run-out can be affected by several things: (1) improperly indexing your case while sizing, which includes not using the proper shell holder, especially while using a normal expander ball on the sizing die (it also can stretch the brass). (2) The head of a turret press can flex; and (3) improper or sloppy bullet seating. This is also relevant when it comes to using a progressive press when trying to load accuracy ammo.
Mid Tompkins came up with a simple solution for better bullet seating years ago. Seat your bullet half way into the case, back off the seater die and rotate the case 180 degrees before you finish seating the bullet. It cuts down on run-out problems, especially with military brass. You also want to gently ream the inside of the neck mouth to keep from having any brass mar the surface of the bullet jacket and make proper seating easier. A tilted bullet often means a flyer.
Figure 8: Proper alignment from the center of the case head to the tip of the bullet.
(NOTE: This links to a Web Archive version of the original Sinclair Int’l article.)
*Actually some folks would say that if we are talking about things being off-center or out-of-round, we are actually talking about “eccentricity”. But the tools we use are called “Concentricity Gauges” and Concentricity is the term most commonly used when discussing this subject.
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At the request of our readers, we provide select “Deals of the Week”. Every Sunday afternoon or Monday morning we offer our Best Bargain selections. Here are some of the best deals on firearms, hardware, reloading components, optics, and shooting accessories. Be aware that sale prices are subject to change, and once clearance inventory is sold, it’s gone for good. You snooze you lose.
NOTE: All listed products are for sale to persons 18 years of age or older. No products are intended for use by minors.
1. Palmetto State Armory — S&W M&P 15-22 Sport Kit, $399.99
⏺ Excellent rifle for NRL22 matches and plinking — save $200
Looking for a .22 LR AR-type rifle that’s fun and cheap to shoot? Check out the Smith & Wesson M&P 15-22 now on sale at Palmetto State Armory with 3 mags and gun case. This rig has the look and feel of an AR15 so it’s great for cross-training. The stock adjusts and there is a good trigger. The 10-inch handguard has Magpul M-LOK slots, allowing users to easily add accessories. This 16″-barrel M&P 15-22 Sport also boasts the excellent Magpul MBUS front and rear folding sights. Right now save $200 on this M&P 15-22 combo kit with gun case and three high-capacity rimfire magazines. UPDATE: After this BargainFinder release, the price was raised to $429.99 — still a good deal.
2. Midsouth — Rifle Bullet Sale (Match, Varmint, Hunting)
⏺ Match and hunting bullets from leading makers at good prices
Finding quality bullets at good prices can be tough. But Midsouth is running a Major Brand Bullet Sale featuring Hornady, Nosler, and other popular brands. There are match bullets and a large selection of hunting projectiles in many calibers. With this sale you can save up to 43% on major brand bullets, with prices as low at ten cents per projectile. This is a great opportunity if you need large quantities of .22 cal varmint bullets or .270/7mm/.30 Cal hunting bullets.
3. Creedmoor Sports — Sightron Scope Sale
⏺ Good deals on competition and varmint hunting optics
Sightron makes excellent scopes for hunting rifles and competition rifles, with a large selection of magnification levels. Sightron always offers good value, and now you can get major discounts with the Sightron Scope Sale over at Creedmoor Sports. You’ll find everything from hunting optics to high-magnification competition scopes at some of the lowest prices of the year — with savings from $300 to over $700. Those are HUGE discounts.
The Stiller 2500XR Rimfire Repeater Action is a great choice for a .22 LR competition rifle. And right now EuroOptic has the Stiller 2500XR for $999.00, a $650 savings. This repeater action is aimed at the tactical trainer market, NRL22, or rapid fire position shooting. This Stiller 2500XR It shares most of the features of the 2500X line but allows for magazines. The 2500XR repeater fits in a standard short action Rem footprint stock with a bottom cut for the magazine. This $999.99 action package includes magazine and scope rail.
5. Graf & Sons — Nosler Ammunition Sale
⏺ Good selection of very high quality hunting ammo
Right now Graf’s is running a major sale on the top-quality Nosler Trophy Grade Ammunition. If you need top-quality ammunition for your hunting rifle, check out this Nosler sale. Through an exclusive bonding process that eliminates voids in the bullet core, AccuBond bullets combine Nosler’s proven copper-alloy jacket with its special lead-alloy core. These bullets have excellent consistency and perform great on game.
6. Amazon — Maxus Reloading Scale Kit, $16.99
⏺ Handy compact scale good for loading at range or home
Here is a VERY affordable compact scale for use at home or at the range (with battery power). Though it costs under $20, the MAXUS Digital Milligram Scale (#ad) has earned good reviews and should be precise and repeatable. This high-precision digital milligram scale set comes with calibration weight and other reloading accessories. And numbers are easy to read with its large backlit LCD display. NOTE: This MAXUS Scale has dual power functionality — run with batteries or USB cable.
7. Amazon — Hornady Case Prep Duo, $48.99
⏺ Handy tool with adjustable handle for case chamfering
The popular Hornady Case Prep Loading Tool (#ad) efficiently performs inside and outside case chamfering. You can set it on a bench to rest on integrated rubber feet, or rotate it 180 degrees to use as a handheld power tool. The provided 8-32 spindle heads do the chamfering work quickly. NOTE: You can also remove the chamfered spindle heads and use this tool as a powered screwdriver with standard 1/4-inch hex bits (not included). NOTE: this is not a case OAL trimmer. It is designed to do inside and outside chamfering AFTER the case has been trimmed to length.
The RTAC Large MOLLE Backpack with Pistol Retention System (#ad) is a modular, lightweight bag with multiple compartments and pockets. This RTAC large backpack is versatile and can hold ammo, rangefinders, earmuffs, plus gear items such as Kestrels, Garmin Chronos, and more. It also has a storage pocket with slots for handgun and magazines. Adjust the exterior straps to fit your payload, and use the MOLLE webbing to secure additional gear. NOTE: The $22.09 price is 78% off the $99.99 regular price.
If you work on guns, vehicles, or home projects you need good tools. This Wheeler 55-Piece Hex/Torx Screwdriver Set (#ad) is a great kit for gun assembly/maintenance and scope mounting. With a rugged case, this 55-piece set includes all of the most common bit types: SAE hex, Metric hex, standard blades, Phillips, and Torx style. The kit includes one ¼” driver handle, and one 4mm driver handle.
10. Amazon — Rust Preventer Bags (3pk), $15.99
⏺ Protect long guns during winter storage — rust prevention bags
Keep firearms rust-free during storage with Victory VCI Rust Prevention Storage Bags ($15.99/3-pack) (#ad). These 12″x48″ durable Victory VCI bags block out moisture, humidity, and other environmental factors that can cause damage. Vapor Corrosion Inhibitor (VCI) technology releases a safe, odorless vapor that forms a protective molecular layer on metal surfaces, preventing rust and tarnishing. Anti-rust bags are essential for rifles with blued steel, and even stainless guns should use anti-rust bags for storage.
As an Amazon affiliate, this site can earn revenues through sales commissions.
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Do you own an RCBS electronic powder dispenser? If you do, take the time to watch this ChargeMaster Tuning video from 8541 Tactical. This nine-minute video demonstrates how to re-program your ChargeMaster to “tune” the dispensing process. The video shows the exact programming procedures to follow, step-by-step. Some folks want a faster powder flow — others tune their machines for a more reliable drop (with fewer over-runs). One cheap and popular modification is to insert a 1″-long section of a McDonald’s plastic straw in the ChargeMaster’s silver dispensing tube. This works surprisingly well to smooth kernel drop and prevent “clumping” that can cause an over-charge. The McDonald’s straw MOD is demonstrated in this video, starting at the 6:22 mark.
Large-Diameter Dispensing Tube Mod
Many folks have had success with the McDonald’s straw modification demonstrated in the above video. However, some folks would like to get even better flow performance (with virtually no clumping). Forum Member Frank B. has come up with a new option using a brass hose fitting with a large outside diameter. The hose fitting (with tape wrapped around the barbed nose section) is placed inside the RCBS dispensing tube (have some kind of wrap — you don’t want metal-on-metal). Here’s how the unit looks installed:
Frank tells us: “I have found a cure for the over-throw problem. It is a simple 1/4″ barbed hose nipple. I wrapped a couple layers of tape around the barbed end for a snug fit. With this in place, I have thrown 100+ charges of Varget without a single overthrow. The ID of the barbed end needs to be approximately 3/16″ to feed a steady flow. This works because of the larger ID at the drop.”
Frank adds: “You can see in the photo that the powder is not stacking up. You can watch it drop one grain at a time. Hope this will take the aggravation out of your case charging.” For best performance with this brass fitting MOD, we recommend de-burring and smoothing out the front edge of the brass fitting over which the kernels drop.
Brass fitting mod suggested by Boyd Allen. We welcome reader submissions.
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While many AccurateShooter.com readers load their own competition centerfire rifle ammunition, we all still need factory ammo for our rimfire rifles in .17 and .22 calibers. And most of the 65+ million American handgun owners rely on factory-made ammunition for their pistols and revolvers.
Today’s video collection showcases state-of-the-art ammunition factories in Europe and the United States. You can see the extremely accurate Lapua .22 LR ammo being produced, as well as excellent centerfire ammunition being made by Norma, Remington, Sellier & Bellot and other makers.
From the creation of lead bullet cores to the final packing of ammunition, you can see it all in these videos. Watch primers being made, brass being annealed, bullets being jacketed, tips being inserted, and every phase of production. Weighing and testing procedures are also revealed.
Modern Ammo Production in Multiple Facilities
This 11.5-minute video shows highly automated bullet and ammunition production in multiple facilities in Europe and the USA. You can see bullets produced from start to finish beginning with lead smelting. Then watch pistol and rifle cartridges being made on modern, computer-controlled assembly lines. Watch from start to finish. Here are some notable highlights:
00:10 — Lead Melting Pots and Billet Caster
01:20 — Lead made into strings and then formed into bullets
01:50 — Brass alloy sheets fed into machine and then punched (2:10-2:35).
03:35 — Lead pistol cores being produced
04:15 — Pistol ammo being packaged
06:15 — Ammo loaded into belts
07:15 — Completed primers being shuttled then loaded into brass (Second factory)
07:20 — Bullets being seating into rifle ammunition
07:32 — Cartridge case-neck treatment
07:42 — Robot arm loads finishes cartridges into boxes
08:04 — Cups being pressed (Third Factory S&B)
08:45 — Cartridge case draw
09:06 — Priming pistol cases
09:20 — Bullet production and weight control (10:02)
10:08 — Cartridge assembly and cartridge sealing (10:38)
11:00 — Pistol ammo packaging
Lapua Rimfire Ammunition Production in Germany
This video shows Lapua rimfire ammo production in Schönebeck, Germany. The video shows quantities of the excellent X-ACT .22 LR ammunition being produced and packaged. Starting at the one-minute mark, you can see the ammo being inspected with advanced scanning machines. Then at 1:16 time-mark you can see the ammo accuracy-tested in a tunnel, with results displayed on a computer screen (1:27).
Norma Ammunition Production in Sweden
In this video, the RecoilTV team lead by EIC Iain Harrison ventures to Sweden to visit the Norma ammunition production plant in Huvudentré, Sweden. Demand for Norma ammo has risen dramatically. A Norma marketing manager notes that production has doubled in the last three years.
This second Norma ammunition video shows close-ups of the production process and the machinery used for centerfire ammo. This was filmed at the Norma factory in Åmotfors, Sweden, which has operated continuously for over 120 years. Among the many interesting highlight is a sequence showing how polymer bullet tips are inserted. See 6:50 time-mark.
Sellier & Bellot Ammunition Factory in Czech Republic
In this video, Larry Vickers of Vickers Tactical tours a Sellier & Bellot ammunition plant in the Czech Republic. This video shows details of primer production as well as bullet-making, brass-making, and production-line cartridge manufacturing.
Remington Ammunition Plant Re-Opened by Vista Outdoors
This video shows ammo production at the re-opened Remington ammunition plant in Lonoke, Arkansas. “This is one of the largest ammunition manufacturing plants in the world” said Mark Keefe, NRA Publications editorial director. “It was set up in 1969 by DuPont, who owned Remington at the time. They do it all here. Cases, bullets, centerfire rifle, centerfire pistol, rimfire and shotshell.” It’s great to see this plant back in production after Remington Ammunition filed for bankruptcy in 2020 and the assets of the Remington conglomerate were auctioned off. Ultimately, Vista Outdoor, owner of Federal, CCI and Speer, purchased the assets of Remington Ammunition and got the Lonoke plant running again, better than ever.
This article is Copyright 2024 AccurateShooter.com. Republication on any other site gives rise to statutory penalties and compensatory damages.
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This article comes from the Bryan Litz Ballistics Facebook page. That page offers valuable tips on ballistics, marksmanship, and precision reloading, with updates nearly every day of the year. One recent post relates to velocity changes that can occur when traveling away from home.
Q: Is there a physical reason, other than temperature, why sometimes we see a difference in muzzle velocity when we travel to a different location?
Bryan Litz notes: “One reason we found for this is powder humidity. We put out a video on our YouTube channel called “Powder Humidity / Temperature and Storage”. Watch the video below to learn more specifics about the effects of humidity and temperature changes on your loaded ammunition.
Basically, if you develop a load at home, then travel to a dramatically different environment (drier or wetter), and your ammo isn’t hermetically sealed, it can affect the powder burn rate. This can cause muzzle velocity to change.
Humidity Field Tests with 6.5 Creedmoor and H4350
To learn more about the effects of humidity on velocity and ammo performance, we recommend another article found on the ChronoPlotter.com website. This article begins by reviewing research done by Applied Ballistics, Norma, and Vihtavuori.
Then author Michael Coppola covers his extensive experiments with Hodgdon H4350 powder stored with different relative humidity (RH) levels then loaded in 6.5 Creedmoor rounds. The results were quite dramatic: “At its lowest humidity (14.5% RH), our 41.50 gr H4350 charge clocked in at an average 2,879 fps, peaking at 2,901 fps. Its highest humidity (83.5% RH) saw an average of 2,650 fps with a lowest velocity of 2,635 fps. The entire experiment saw an Extreme Spread of 266 fps. Between the desiccated and 66.5% samples, a 10% change in RH resulted in a velocity change of about 25.6 fps. Above 66.5%, this effect nearly doubled and a 10% change in RH resulted in a change of about 57 fps.
In years past, the U.S. Army Marksmanship Unit published weekly reloading “how-to” article on the USAMU Facebook page. Here is a very informative USAMU article the subject of case lubrication. Tasked with producing thousands of rounds of ammo for team members, the USAMU’s reloading staff has developed very efficient procedures for lubricating large quantities of cases. This article reveals the USAMU’s clever “big-batch” lube methods. For other helpful hand-loading tips, visit the USAMU Facebook page on upcoming Wednesdays.
Rapid, High-Volume Case Lubrication
Today’s topic covers methods for quickly applying spray lube to cartridge cases prior to sizing. A typical order for this shop may be 25,000 rounds, so [speeding up] the lubrication process can be a real time-saver. While your ammunition lots probably aren’t this large, the efficient methods discussed here may help save a considerable amount of time over your handloading career. Our case lubrication rates range from 1500-1600 cases per hour, to 2400-2500 cases per hour, depending on caliber.
This shop uses virgin brass, whereas most home handloaders use fired brass, which necessitates some small changes at times. These will be discussed as they arise. Begin with fired brass that has been tumbled clean.
Ensure as much tumbling media as possible is removed from the brass, as when it gets into a size die, it can dent cases significantly. This is a good time to round out dents in the case mouths using a tapered tool to prevent damage from the decapping stem.
First, dump the clean cases into a large box or reloading bin. Shake the bin back and forth so that many cases are oriented with the mouths up. Next, pick up as many cases as is convenient with the mouths “up”, from natural clusters of correctly-oriented cases. With 7.62mm-size cases, this is usually 3-4, and with 5.56mm cases, this can be up to 8-10. Place the cases into the rack slots, mouth-up. Doing this in groups rather than singly saves considerable time. Once these clusters have been depleted, it will be time to re-shake the bin to orient more cases “up.”.
This photo shows a case lubrication rack made by a USAMU staffer.
Naturally, adjust the spacing to best fit the calibers you reload. We have found this size … convenient for handling through the various phases of case lubrication/transfer to progressive case feeders for processing. Note that the 1/2-inch angle does not cover much of the critical case area at the base, just forward of the extractor groove, where most re-sizing force will be exerted. As the USAMU uses virgin brass, less lubrication is required for our brass than would be needed for Full Length (FL) sizing of previously-fired brass.
NOTE: The amount applied using our rack is easily enough for our purpose. If using fired brass, be sure to adequately lube this base area to avoid having cases stick in the full-length sizing die.
Using a spray lube, coat the cases adequately, but not excessively, from all sides. Be sure to get some lube into the case mouths/necks, in order to reduce expander ball drag and case stretching/headspace changes. The spray lube this shop uses does not harm primers or powder, and does not require tumbling to remove after lubing.*
Take a close look at the photo above. The USAMU shop uses a common kitchen turntable, which allows the rack to be rotated easily. We place this in a custom-made box which prevents over-spray on to floors and walls.
Angled Box Method for Smaller Cases to be Neck-Sized
A refinement of the above method which especially speeds processing of 5.56x45mm cases is as follows. A small cardboard box which holds about 100 cases is fitted with an angled “floor” secured by tape. With the smaller 5.56mm cases, usually about 8-10 cases per handful can be picked up, already correctly-oriented, and placed into the box together. This prevents having to place them into the rack slots, saving time.
HOWEVER, note that this does not allow nearly as much lube access to the case bodies as does the rack. For our purposes — neck-sizing and setting neck tension on new brass, this works well. If using this procedure with fired brass, take steps to ensure adequate lube to prevent stuck cases.
As always, we hope this will help our fellow handloaders. Good luck, and good shooting!
*A two-part test performed here involved spraying primed cases heavily, while getting more lube into the case mouth/body than even a careless handloader would likely apply. The second part of the test involved literally spraying considerable quantities of the lube directly into the cases, drenching the primers. After a several-day wait to allow the lube to penetrate the primers, they were then fired in a test barrel. All fired normally; no unusual reports were noted. This bolstered confidence that normal amounts of the lube would not adversely affect our ammunition, and we have been pleased with the results over several years.
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Berger Twist-Rate Stability Calculator On the Berger Bullets website you’ll find a handy Twist-Rate Stability Calculator that predicts your gyroscopic stability factor (SG) based on mulitiple variables: velocity, bullet length, bullet weight, barrel twist rate, ambient temperature, and altitude. This cool tool tells you if your chosen bullet will really stabilize in your barrel.
How to Use Berger’s Twist Rate Calculator
Using the Twist Rate Calculator is simple. Just enter the bullet DIAMETER (e.g. .264), bullet WEIGHT (in grains), and bullet overall LENGTH (in inches). On its website, Berger conveniently provides this info for all its bullet types. For other brands, we suggest you weigh three examples of your chosen bullet, and also measure the length on three samples. Then use the average weight and length of the three. To calculate bullet stability, simply enter your bullet data (along with observed Muzzle Velocity, outside Temperature, and Altitude) and click “Calculate SG”. Try different twist rate numbers (and recalculate) until you get an SG value of 1.4 (or higher).
Gyroscopic Stability (SG) and Twist Rate
Berger’s Twist Rate Calculator provides a predicted stability value called “SG” (for “Gyroscopic Stability”). This indicates the Gyroscopic Stability applied to the bullet by spin. This number is derived from the basic equation: SG = (rigidity of the spinning mass)/(overturning aerodynamic torque).
If you have an SG under 1.0, your bullet is predicted not to stabilize. If you have between 1.0 and 1.1 SG, your bullet may or may not stabilize. If you have an SG greater than 1.1, your bullet should stabilize under optimal conditions, but stabilization might not be adequate when temperature, altitude, or other variables are less-than-optimal. That’s why Berger normally recommends at least 1.5 SG to get out of the “Marginal Stability” zone.
In his book Applied Ballistics For Long-Range Shooting (3rd Ed.), Bryan Litz (Berger Ballistician) recommends at least a 1.4 SG rating when selecting a barrel twist for a particular bullet. This gives you a safety margin for shooting under various conditions, such as higher or lower altitudes or temperatures.
Story idea from EdLongrange. We welcome reader submissions.
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Need something for the walls of your “man cave” or reloading room? Looking for a great birthday gift for one of your shooting buddies? The creators of the Cartridge Comparison Guide offer a collection of wall posters showing ammunition types from 17 caliber rimfire cartridges all the way up to giant 35mm military rounds. ChamberIt.com currently offers 15 different large wall posters that display a huge variety of cartridge types. For example, the American Standard Poster (shown above) contains every standardized cartridge mass produced in the USA as of 2021. The cartridges are 100% to scale (life size). These posters feature full color images on high gloss / high quality 100-lb poster paper.
For example, the Rifleman’s Classic Poster (below), a full 38 inches wide and 27 inches tall, is the most comprehensive. This $17.76 poster displays over 300 rifle cartridge types at true size (within 4/1000 of an inch). Cartridges shown range from .17 caliber all the way up to the big boomers (including some cannon shells). The Rifleman’s Classic Poster includes nearly all American Standardized Rifle Cartridges and many European rifle cartridges.
Rifleman’s Classic Poster Click to view large size poster.
Ammunition Performance Specifications Poster
There is also an interesting Ammo Performance Specs poster. This shows dozens of popular hunting cartridges with the velocity, energy, momentum and recoil for each cartridge displayed in a bar graph.
This shows the actual size of the Ammo Performance Poster as displayed on a wall.
Quick Tip: Try Flipping Your Bushings
The 30 BR is an amazing little cartridge. However, 30 BR shooters do have to neck-up 6mmBR or 7mmBR brass and then deal with some issues that can arise from the expansion process. One of our Forum members was concerned about the donut that can form at the new (expanded) neck-shoulder junction. Respected bullet-maker Randy Robinett offers tips on how to deal with the “dreaded donut”.
