TECH TIP: Humidity Can Change Powder Burn Rates
We’ve all heard the old adage: “Keep your powder dry.” Well, tests by Norma have demonstrated that even normal environmental differences in humidity can affect the way powders burn, at least over the long term. In the July issue of Precision Shooting Magazine, Fred Barker reviews the current Norma and Vihtavuori reloading manuals. Fred notes that, in the Norma manual, Sven-Eric Johansson, head of ballistics at Nexplo/Bofors, presents a very important discussion of water vapor absorption by powder. Johansson shows, with supporting test data, that the same powder will burn at different rates depending on its water content.
Powders Leave the Factory with 0.5 to 1.0% Water Content
Johansson explains that, as manufactured, most powders contain 0.5 to 1% of water by weight. (The relative humidity is “equilibrated” at 40-50% during the manufacturing process to maintain this 0.5-1% moisture content). Importantly, Johansson notes that powder exposed to moist air for a long time will absorb water, causing it to burn at a slower rate. On the other hand, long-term storage in a very dry environment reduces powder moisture content, so the powder burns at a faster rate. In addition, Johansson found that single-base powders are MORE sensitive to relative humidity than are double-base powders (which contain nitroglycerine).
Tests Show Burn Rates Vary with Water Content
Reviewer Fred Barker notes: “Johansson gives twelve (eye-opening) plots of the velocities and pressures obtained on firing several popular cartridges with dehydrated, normal and hydrated Norma powders (from #200 to MRP). He also gives results on loaded .30-06 and .38 Special cartridges stored for 663 to 683 days in relative humidities of 20 and 86%. So Johansson’s advice is to keep powders tightly capped in their factory containers, and to minimize their exposure to dry or humid air.” Confirming Johansson’s findings that storage conditions can alter burn rates, Barker observes: “I have about 10 pounds of WWII 4831 powder that has been stored in dry (about 20% RH) Colorado air for more than 60 years. It now burns about like IMR3031.”
What does this teach us? First, all powders start out with a small, but chemically important, amount of water content. Second, a powder’s water content can change over time, depending on where and how the powder is stored. Third, the water content of your powder DOES make a difference in how it burns, particularly for single-base powders. For example, over a period of time, a powder used (and then recapped) in the hot, dry Southwest will probably behave differently than the same powder used in the humid Southeast.
Reloaders are advised to keep these things in mind. If you want to maintain your powders’ “as manufactured” burn rate, it is wise to head Johannson’s recommendation to keep your powders tightly capped when you’re not actually dispensing charges and avoid exposing your powder to very dry or very humid conditions. The Norma Reloading Manual is available from a variety of sources, including MidwayUSA.com.
Real-World Example — “Dry” H4831sc Runs Hotter
Robert Whitley agrees that the burn rate of the powder varies with the humidity it absorbs. Robert writes: “I had an 8-lb. jug of H4831SC I kept in my detached garage (it can be humid there). 43.5-44.0 gr of this was superbly accurate with the 115 Bergers out of my 6mm Super X. I got tired of bringing it in and out of the garage to my house for reloading so I brought and kept the jug in my reloading room (a dehumidified room in my house) and after a few weeks I loaded up 43.5 gr, went to a match and it shot awful. I could not figure out what was going on until I put that load back over the chronograph and figured out it was going a good bit faster than before and the load was out of the “sweet spot” (42.5 – 43.0 gr was the max I could load and keep it accurate when it was stored in less humid air). I put the jug back in the garage for a few weeks and I now am back to loading 43.5 – 44.0 gr and it shoots great again. I have seen this with other powders too. If you have two jugs of the same powder, one kept in a room in your house and one somewhere else where it is drier or more humid, don’t expect the two jugs of the same lot of powder to chrono the same with the same charge weights unless and until they are both stored long enough in the same place to equalize again. Been there … done that!” |
Do Your Own Test with Sun-Dried Propellants
Johansson studied the effects of humidity variances during long-term storage. Keep in mind that a powder’s water content can change in a much shorter period of time if it is exposed to extreme heat, or if it is used in a very humid environment. You can do your own simple test to show how heat can de-hydrate powder. Throw 100 grains of powder and weigh it. Then put it out in direct sunlight for a full day (shielded from the wind so you don’t lose any kernels). Re-weigh the sun-dried powder. You’ll find it has lost a bit of weight from the water baking out.
Great bulletin item – right on the money!
I absolutely agree that the burn rate of the powder varies with the humidity it absorbs. For example, I had an 8lb jug of H4831SC I kept in my detached garage (it’s somewhat humid there). 43.5-44 gr of this was superbly accurate with the 115 Bergers out of my 6mm Super X. I got tired of bringing it in and out of the garage to my house for reloading so I brought and kept the jug in my reloading room (a dehumidified room in my house) and after a few weeks I loaded up 43.5 gr, went to a match and it shot awful. I could not figure out what was going on until I put that load back over the chronograph and figured out it was going a good bit faster than before and the load was out of the “sweet spot” (42.5 – 43 gr was the max I could load and keep it accurate when it was stored in less humid air). I put the jug back in the garage for a few weeks and I now am back to loading 43.5-44 gr and it shoots great again. I have seen this with other powders too.
If you have two jugs of the same powder, one kept in a room in your house and one somewhere else where it is drier or more humid, don’t expect the two jugs of the same lot of powder to chrono the same with the same charge weights unless and until they are both stored long enough in the same place to equalize again – been there – done that!
Robert Whitley
So…name some two base powders and which ones are least sensitive to temp.
You might also mention that, over time (weeks to months), the polyethylene bottles provided by powder suppliers are NOT a moisture barrier. It happens slowly, but water vapor does pass right through them.
To try to quantify the FPS changes; I shoot H4350 in my precision 6.5 Creedmoor. I moved from San Diego, CA (dry desert near the ocean) to Middle Tennessee (humid!). My tightly closed 8# jug was kept in a weatherproof tub in the attached garage to avoid air and moisture exchange and reduce the impact of humidity on the powder. I was working up a long range (750 – 1,250 yard) load, at the higher end of the velocity range. Suddenly, there was a 30 FPS drop in muzzle speed. The next time I tried the same recipe, it was a 50 FPS drop. Needless to say, consistency and expected Point-of-Impact have gone down the toilet. I’ve moved the powder jug to a bedroom in the house, but I still have to do my loading in the garage. Frankly, I’m unsure of how to get and keep the powder remaining in the 8# jug to a consistent state so I can find the powder drop that will get the preferred muzzle velocity. Any guidance would be appreciated!
Here is a great article on the topic of how humidity affects powder. I recommend it!
https://chronoplotter.com/2021/08/19/how-does-humidity-affect-powder/
In modern HDPE powder jugs, humidity does not penetrate the jug when you close the lid. I have 1.5 years of data showing this. I’ve put this jug in the test outside in 100% humidity for several days and over 70% for months and no change was shown in the humidity in the jug for over 1.5 years.
https://youtu.be/0Shiy0diV4k